Center exposure support for nondestructive testing of pressure vessel
By designing a non-destructive testing center exposure bracket for pressure vessels including slide chutes, movable blocks, motor drive gears and rotors, the problem of inability to adapt to pressure vessels of different specifications and difficulty in achieving all-round inspection in the prior art is solved, and the detection and all-round inspection are achieved to adapt to containers of different specifications are improved, and the detection efficiency and safety are improved.
Patent Information
- Application Number
- CN202421849817.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The exposure bracket of the existing pressure vessel non-destructive testing center cannot adapt to pressure vessels of different specifications, and it is difficult to achieve comprehensive inspection.
A central exposure bracket including a body, a slide chute, a movable block, a pulley, a mounting groove, a motor, a gear, an auxiliary block, a support block, a rotor and a positioning mechanism is designed. By driving the gears and racks by the motor, the adjustment of the support block and the movement of the rotor is achieved, and the pressure vessels of different sizes are adapted to the movement of the movable blocks through the slide chutes and pulleys, which drives the pressure vessels to conduct comprehensive inspection.
The design can adapt to pressure vessels of different specifications without reinstalling the bracket, reducing the cost of use, improving the detection effect, and ensuring all-round inspection, avoiding detection blind spots and improving safety.
Smart Images

Figure CN222994360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure vessels, and specifically relates to a central exposure bracket for non-destructive testing of pressure vessels. Background Art
[0002] A pressure vessel is a sealed container that can withstand pressure. Pressure vessels are extremely widely used and play an important role in many sectors such as industry, civil use, military, and many fields of scientific research. Among them, they are most used in the chemical industry and petrochemical industry. Pressure vessels used in the petrochemical industry alone account for about 50% of the total number of all pressure vessels. In the chemical and petrochemical fields, pressure vessels are mainly used in processes such as heat transfer, mass transfer, and reaction, as well as for storing and transporting pressurized gases or liquefied gases; they are also widely used in other industrial and civil fields, such as air compressors. Auxiliary machines (coolers, buffers, oil-water separators, gas storage tanks, evaporators, liquid coolant storage tanks, etc.) of various special compressors and refrigeration compressors are all pressure vessels, and pressure vessels need to be inspected before use to prevent damaged pressure vessels.
[0003] In a central exposure bracket for non-destructive testing of pressure vessels with the Chinese utility model patent application publication specification CN215031447U, although it has the advantages of cleaning the mud on the wheels through the grooves on the bottom plate when the pressure vessel body passes through the device, reducing the dust on the road of the pressure vessel body, spraying water through the spray pipe on the inner wall of the L-shaped bracket to moisten the construction waste on the pressure vessel body, and telescoping the brush plate through the hydraulic cylinder on the fixing plate so that the brush can clean the dust on both sides of the pressure vessel body when the pressure vessel body passes through, reducing the dust during the transportation of the pressure vessel body, but it cannot cope with pressure vessels of different specifications during use, and it is not convenient to conduct a full-range inspection of the pressure vessel. Content of the Utility Model
[0004] The purpose of the utility model is to provide a central exposure bracket for non-destructive testing of pressure vessels to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A central exposure support for non-destructive testing of pressure vessels, including a body. A chute is provided at the top end of the body. An activity block is movably arranged inside the chute. A plurality of pulleys are arranged on both sides of the bottom end of the activity block. Installation grooves are provided on both sides of the top end of the activity block. Motors are arranged on both sides inside the installation grooves. A gear is fixedly arranged at the output end of the motor. A plurality of auxiliary blocks are arranged at the top end of the activity block. The plurality of auxiliary blocks are movably provided with a support block through a rotating shaft. One end of the support block is movably provided with a runner through a rotating shaft. A tooth groove is fixedly arranged at one end of the support block. The tooth groove meshes with the gear. A threaded groove is provided on one side of the top end of the activity block. A positioning mechanism is arranged inside the threaded groove.
[0007] Preferably, the positioning mechanism includes a threaded rod, a clamping block and a handle. The threaded rod is movably arranged inside the threaded groove. The clamping block is fixedly arranged at the bottom end of the threaded rod. The handle is fixedly arranged at the top end of the threaded rod.
[0008] Preferably, a plurality of fixing holes are arranged on four sides of the body.
[0009] Preferably, auxiliary grooves are provided on both sides of the bottom end of the chute. The pulley is located inside the auxiliary groove at the bottom end of the body.
[0010] Preferably, a limiting groove is provided at the bottom end inside the body. A limiting block is fixedly arranged at the bottom end of the activity block. The limiting block is located inside the limiting groove.
[0011] Preferably, a rubber pad is arranged on the surface of the runner.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. For this central exposure support for non-destructive testing of pressure vessels, during use, considering that some pressure vessels to be tested are large and heavy, it is very difficult to rotate them during the testing process to perform comprehensive testing. Therefore, installation grooves are provided at the top end of the activity block. Motors are arranged on both sides inside the installation grooves. A gear is fixedly arranged at the output end of the motor. A rack meshing with the gear is fixedly arranged at one end of the support block for supporting the pressure vessel. At the same time, a runner is movably arranged at one end of the support block through a rotating shaft. When the pressure vessel is placed on the support, the pressure vessel contacts the runner. Through the setting of the rotating shaft, the pressure vessel can be rotated to achieve comprehensive testing. At the same time, by arranging a gear meshing with the rack and a motor at one end of the support block, the motor can be turned on during use. The gear rotates and moves the meshing rack. At this time, one end of the support block will be lifted under the fixation of a plurality of auxiliary blocks, realizing the approach of the distances at both ends of the support block. At this time, the distance between the runners can be adjusted to place pressure vessels of different sizes, without reinstalling the support according to pressure vessels of different specifications, reducing the use cost and improving the use effect.
[0014] 2. The central exposure bracket for non-destructive testing of a pressure vessel is inconvenient to use during the process. Some pressure vessels are relatively long, and during the exposure testing process, full-round inspection is required. At this time, the testing instrument can only detect one end of the pressure vessel, and it is necessary to move the testing instrument along the pressure vessel, which is rather inconvenient. Therefore, a chute is provided at the top end of the machine body, and an auxiliary groove is provided at the bottom end inside the chute. A number of pulleys are fixedly arranged on both sides of the bottom end of the movable block, and the number of pulleys is located inside the auxiliary groove. During use, the movable block can be directly moved, and the movable block will move along the chute. During the movement of the movable block, the pressure vessel will be driven to move. At this time, there is no need to move the testing instrument, preventing damage to the instrument during the movement process and causing inconvenience in testing. At the same time, through the above design, it can also ensure full-round inspection of the pressure vessel, preventing detection dead angles during the inspection process, resulting in unqualified pressure vessels and certain potential safety hazards. Brief Description of the Drawings
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic cross-sectional view of the movable block of the present utility model;
[0017] Figure 3 is a schematic cross-sectional view of the positioning mechanism of the present utility model;
[0018] Figure 4 For the present utility model Figure 1 is an enlarged schematic view of part A in.
[0019] In the figure: 1, machine body; 2, chute; 3, movable block; 4, pulley; 5, installation groove; 6, motor; 7, gear; 8, auxiliary block; 9, support block; 10, tooth groove; 11, runner; 12, thread groove; 13, threaded rod; 14, clamping block; 15, handle; 16, fixing hole; 17, auxiliary groove; 18, limiting groove; 19, limiting block; 20, rubber pad. Detailed Description of the Embodiment
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1-4 As shown, a technical solution provided by the present utility model:
[0022] A central exposure support for non-destructive testing of pressure vessels, comprising a body 1. A chute 2 is opened at the top end of the body 1. An activity block 3 is movably arranged inside the chute 2. A plurality of pulleys 4 are arranged on both sides of the bottom end of the activity block 3. Installation grooves 5 are opened on both sides of the top end of the activity block 3. Motors 6 are arranged on both sides inside the installation grooves 5. A gear 7 is fixedly arranged at the output end of the motor 6. A plurality of auxiliary blocks 8 are arranged at the top end of the activity block 3. A support block 9 is movably arranged by a rotating shaft among the plurality of auxiliary blocks 8. A runner 11 is movably arranged at one end of the support block 9 by a rotating shaft. A tooth groove 10 is fixedly arranged at one end of the support block 9. The tooth groove 10 is meshed with the gear 7. A threaded groove 12 is opened on one side of the top end of the activity block 3. A positioning mechanism is arranged inside the threaded groove 12;
[0023] Through the above scheme, all-round detection of the pressure vessel can be realized, and detection dead angles can be prevented;
[0024] In this embodiment, preferably, the positioning mechanism includes a threaded rod 13, a clamping block 14 and a handle 15. The threaded rod 13 is movably arranged inside the threaded groove 12. The clamping block 14 is fixedly arranged at the bottom end of the threaded rod 13. The handle 15 is fixedly arranged at the top end of the threaded rod 13;
[0025] Through the above scheme, after the activity block 3 is moved to a specified position, the fixing of the activity block 3 can be realized;
[0026] In this embodiment, preferably, a plurality of fixing holes 16 are arranged on four sides of the body 1;
[0027] Through the above scheme, it is convenient for the user to fix the whole body 1 and facilitate detection;
[0028] In this embodiment, preferably, auxiliary grooves 17 are opened on both sides of the bottom end of the chute 2. The pulley 4 is located inside the auxiliary groove 17 at the bottom end of the body 1;
[0029] Through the above scheme, it is convenient for the user to move the activity block 3 to achieve the purpose of moving the pressure vessel;
[0030] In this embodiment, preferably, a limiting groove 18 is opened at the bottom end inside the body 1. A limiting block 19 is fixedly arranged at the bottom end of the activity block 3. The limiting block 19 is located inside the limiting groove 18;
[0031] Through the above scheme, the deviation of the activity block 3 during the moving process can be prevented;
[0032] In this embodiment, preferably, a rubber pad 20 is arranged on the surface of the runner 11;
[0033] Through the above scheme, the pressure vessel body can be protected and damage during the detection process can be prevented;
[0034] When the central exposure bracket for non-destructive testing of a pressure vessel in this embodiment is in use, considering that some pressure vessels to be tested are large and heavy, it is very difficult to rotate them during the testing process for comprehensive testing. Therefore, an installation groove 5 is opened at the top of the movable block 3. On both sides inside the installation groove 5, motors 6 are provided. The output ends of the motors 6 are fixedly provided with gears 7. At one end of the support block 9 that supports the pressure vessel, a rack meshing with the gear 7 is fixedly provided. At the same time, a runner 11 is movably provided at one end of the support block 9 through a rotating shaft. When the pressure vessel is placed on the bracket, the pressure vessel contacts the runner 11. Through the setting of the rotating shaft, the pressure vessel can be rotated to achieve comprehensive testing. At the same time, by setting the gear 7 meshing with the rack and the motor 6 at one end of the support block 9, the motor can be turned on during use, the gear 7 rotates, and the meshing rack moves. At this time, one end of the support block 9 will be lifted under the fixation of several auxiliary blocks 8, realizing the approach of the distances at both ends of the support block 9. At this time, the distance between the runners 11 can be adjusted to place pressure vessels of different sizes, eliminating the need to reinstall the bracket according to different specifications of pressure vessels, reducing the use cost, and improving the use effect.
[0035] During the use process, some pressure vessels are relatively long. During the exposure testing process, comprehensive testing is required. At this time, the testing instrument can only detect one end of the pressure vessel, and it is necessary to move the testing instrument along the pressure vessel, which is inconvenient to use. Therefore, a sliding groove 2 is opened at the top of the machine body 1 of this device, and an auxiliary groove 17 is opened at the bottom end inside the sliding groove 2. On both sides of the bottom end of the movable block 3, several pulleys 4 are fixedly provided, and the several pulleys 4 are located inside the auxiliary groove 17. During use, the movable block 3 can be directly moved, and the movable block 3 will move along the sliding groove 2. The movable block 3 will drive the pressure vessel to move during the movement process. At this time, there is no need to move the testing instrument, preventing damage to the instrument during the movement process and causing inconvenient testing. At the same time, through the above design, it can also ensure comprehensive testing of the pressure vessel, preventing detection dead angles during the testing process, resulting in unqualified pressure vessels and potential safety hazards.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and do not limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A central exposure stand for nondestructive testing of pressure vessels, comprising a body (1), characterized in that: The machine body (1) is provided with a slide groove (2) at the top, a movable block (3) is movably arranged inside the slide groove (2), a plurality of pulleys (4) are arranged on both sides of the bottom of the movable block (3), mounting grooves (5) are provided on both sides of the top of the movable block (3), a motor (6) is arranged on both sides of the inside of the mounting groove (5), a gear (7) is fixedly arranged at the output end of the motor (6), a plurality of auxiliary blocks (8) are provided at the top of the movable block (3), a support block (9) is movably arranged on the plurality of auxiliary blocks (8) through a rotating shaft, a rotating wheel (11) is movably arranged on one end of the support block (9) through a rotating shaft, a tooth groove (10) is fixedly arranged on one end of the support block (9), the tooth groove (10) and the gear (7) are meshed with each other, a thread groove (12) is provided on one side of the top of the movable block (3), a positioning mechanism is arranged inside the thread groove (12).
2. A central exposure bracket for nondestructive testing of pressure vessels according to claim 1, characterized in that: The positioning mechanism comprises a threaded rod (13), a clamping block (14) and a handle (15); the threaded rod (13) is movably arranged inside the threaded groove (12); the clamping block (14) is fixedly arranged at the bottom end of the threaded rod (13); and the handle (15) is fixedly arranged at the top end of the threaded rod (13).
3. A central exposure bracket for nondestructive testing of pressure vessels according to claim 1, characterized in that: A plurality of fixing holes (16) are arranged on four sides of the machine body (1).
4. The central exposure bracket for nondestructive testing of pressure vessels according to claim 1, characterized in that: Auxiliary grooves (17) are provided on both sides of the bottom end of the slide groove (2), and the pulley (4) is located inside the auxiliary grooves (17) at the bottom end of the machine body (1).
5. The central exposure bracket for nondestructive testing of pressure vessels according to claim 1, characterized in that: A limiting groove (18) is provided at the bottom of the machine body (1), and a limiting block (19) is fixedly arranged at the bottom of the movable block (3), wherein the limiting block (19) is located inside the limiting groove (18).
6. A central exposure bracket for nondestructive testing of pressure vessels according to claim 1, characterized in that: A rubber pad (20) is provided on the surface of the rotating wheel (11).
Citation Information
Patent Citations
Center exposure support for nondestructive testing of pressure vessel
CN215031447U