Tool for testing energy storage monitoring module

By designing a tool for testing energy storage monitoring modules and using simulated equipment instead of actual equipment, the safety hazards and high cost problems in the existing technology of testing methods are solved, and a low-cost and safe test effect is achieved without affecting the service life of the equipment.

CN222994581UActive Publication Date: 2025-06-17CHANGZHOU LUOKAI NEW ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421787941.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-17
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the prior art, the method of testing energy storage monitoring modules mainly relies on physical equipment for testing, which has safety hazards and high cost problems, and has an impact on the service life of the equipment.

Method used

A tool for testing energy storage monitoring modules is designed, using the battery management system simulation equipment and the AC-DC conversion system simulation equipment instead of the actual equipment, and transmits preset operating information to the energy storage monitoring module through the simulation equipment for testing.

Benefits of technology

The tooling can reduce costs while simulating the limit parameters to test the stability and defects of the energy storage monitoring module without affecting the service life of the actual equipment, reducing the risk of electrical accidents.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222994581U_ABST
    Figure CN222994581U_ABST
Patent Text Reader

Abstract

The utility model discloses a tool for testing an energy storage monitoring module, the energy storage monitoring module is used as a tested object, the tool comprises a monitoring computer, a battery management system simulation device, and a built-in storage medium of the battery management system simulation device stores preset battery management system operation information; a built-in storage medium of the AC / DC conversion system simulation device stores preset AC / DC conversion system operation information; a power supply module; the battery management system simulation device is in communication connection with the energy storage monitoring module, and the AC / DC conversion system simulation device is in communication connection with the energy storage monitoring module. A battery management system simulation device and an AC / DC conversion system simulation device are adopted to replace actual high-power equipment such as a battery management system and an AC / DC conversion system. The energy storage monitoring module testing device is low in cost, can simulate limit parameters which cannot be given by a real object, can test defects of an energy storage monitoring module, and hardly affects the service life of real object equipment such as a battery management system and an alternating-current and direct-current conversion system.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of energy storage products, in particular to a tooling for testing an energy storage monitoring module. Background Art

[0002] At present, with the rise of the new energy industry, more stable requirements are put forward for the power grid, and at the same time, more stringent requirements are also put forward for the equipment in the new energy industry. Therefore, the characteristics of peak shaving, valley filling and frequency modulation of energy storage products are becoming more and more popular. At the same time, the State Grid is also promoting the technological development of the energy storage industry to make more contributions to the stability of the power grid.

[0003] In the energy storage industry, an energy storage monitoring module is used to monitor the operating state of an energy storage product. The operating performance of the energy storage monitoring module needs to be tested to test whether the energy storage monitoring module can operate stably under various conditions and to test the monitoring efficiency of the energy storage monitoring module when the energy storage product generates fault parameters. At present, for the energy storage monitoring module, physical energy storage products are mostly used for testing to debug the defects of the energy storage monitoring module and verify the correctness of the energy storage monitoring module. However, the physical testing is restricted more. During the testing process, large-power devices such as a real battery management system and an AC-DC conversion system are actually operated, and the generated operating parameters are transmitted to the energy storage monitoring module. If incorrect parameters appear during the equipment debugging or the protection parameters are set unreasonably during the debugging process, in extreme cases, electrical accidents are likely to occur, and devices such as the battery management system and the AC-DC conversion system are easily damaged. Due to the need for continuous periodic testing, a certain proportion of the usage times of devices such as the battery management system and the AC-DC conversion system will be consumed, affecting the service life of each device, and the cost required for physical testing is also relatively high. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a tooling for testing an energy storage monitoring module for testing the energy storage monitoring module.

[0005] The technical solution adopted by the utility model to solve the above technical problem is: a tooling for testing an energy storage monitoring module, taking the energy storage monitoring module as a test object, including:

[0006] A monitoring computer for obtaining the operating information of the energy storage monitoring module;

[0007] A battery management system simulation device, and a storage medium built therein stores preset operating information of the battery management system;

[0008] An AC-DC conversion system simulation device, and a storage medium built therein stores preset operating information of the AC-DC conversion system;

[0009] A power supply module for supplying power;

[0010] The battery management system simulation device is communicatively connected to the energy storage monitoring module and transmits the battery management system operation information stored therein to the energy storage monitoring module;

[0011] The AC / DC conversion system simulation device is communicatively connected to the energy storage monitoring module and transmits the AC / DC conversion system operation information stored therein to the energy storage monitoring module.

[0012] Preferably, the battery management system simulation device adopts a programmable logic controller (PLC) or a tablet computer, and / or the AC / DC conversion system simulation device adopts a programmable logic controller (PLC) or a tablet computer.

[0013] Preferably, a tooling for testing an energy storage monitoring module further includes an environmental control device, which includes an air conditioning device and a fire protection device, and the environmental control device is communicatively connected to the energy storage monitoring module.

[0014] Preferably, a tooling for testing an energy storage monitoring module further includes a monitoring device, which includes a temperature and humidity sensor and an ammeter, and the monitoring device is communicatively connected to the energy storage monitoring module.

[0015] Preferably, a tooling for testing an energy storage monitoring module further includes a 485 IO interface module and a switch; the environmental control device and the monitoring device are communicatively connected to the 485 IO interface module, and the monitoring computer, the battery management system simulation device, the AC / DC conversion system simulation device, the 485 IO interface module, and the energy storage monitoring module are communicatively connected to the switch.

[0016] Preferably, the power supply module is connected to an external power grid through a main circuit breaker, and the power supply module outputs 24V voltage for supplying power to the energy storage monitoring module, the battery management system simulation device, the AC / DC conversion system simulation device, the 485 IO interface module, and the switch.

[0017] Preferably, a tooling for testing an energy storage monitoring module further includes a control box, which includes a box body and a box door, and the battery management system simulation device, the AC / DC conversion system simulation device, the power supply module, the 485 IO interface module, and the switch are installed inside the box body.

[0018] The beneficial effects of the present utility model are as follows: A battery management system simulation device and an AC / DC conversion system simulation device are used to replace actual high-power devices such as a battery management system and an AC / DC conversion system. The battery management system simulation device transmits the battery management system operation information stored therein to the energy storage monitoring module; the AC / DC conversion system simulation device transmits the AC / DC conversion system operation information stored therein to the energy storage monitoring module to test the monitoring operation stability of the energy storage monitoring module. The cost of the tooling for testing the energy storage monitoring module of the present utility model is relatively low. Since simulation devices are used, the cost is much lower than that of physical devices. Since simulation devices are used, extreme parameters that cannot be given by physical objects can be simulated, and the defects of the energy storage monitoring module can be more effectively tested. Using simulation devices hardly affects the service life of physical devices such as the battery management system and the AC / DC conversion system. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the principle block diagram of the tooling for testing the energy storage monitoring module of the present utility model;

[0020] Figure 2 is the connection schematic diagram of the battery management system simulation device, the AC / DC conversion system simulation device, and the 485IO interface module in the tooling of the present utility model;

[0021] Figure 3 is the connection schematic diagram of the energy storage monitoring module in the tooling of the present utility model;

[0022] Figure 4 is the connection schematic diagram of the switch in the tooling of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The present utility model will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.

[0024] As Figure 1 shown, a tooling for testing an energy storage monitoring module, with the energy storage monitoring module ( Figure 3 the EMS all-in-one machine therein) as the object to be tested, includes:

[0025] A monitoring computer ( Figure 4 PC1 therein), used to obtain the operation information of the energy storage monitoring module;

[0026] A battery management system simulation device ( Figure 2 BMS therein), whose built-in storage medium stores preset battery management system operation information;

[0027] An AC / DC conversion system simulation device ( Figure 2In the PCS), its built-in storage medium stores the preset operation information of the AC-DC conversion system;

[0028] A power supply module for power supply;

[0029] The battery management system simulation device is communicatively connected to the energy storage monitoring module, and transmits the operation information of the battery management system stored therein to the energy storage monitoring module;

[0030] The AC-DC conversion system simulation device is communicatively connected to the energy storage monitoring module, and transmits the operation information of the AC-DC conversion system stored therein to the energy storage monitoring module.

[0031] The operation information of the battery management system includes the DC side voltage information of the battery management system, the DC side current information of the battery management system, the battery stack capacity information, the existing battery power information of the battery stack, the cell information with the highest voltage, the cell information with the lowest voltage, etc. The operation information of the AC-DC conversion system includes grid voltage information, DC side voltage information of the AC-DC conversion system, DC side current information of the AC-DC conversion system, active power information, reactive power information, etc.

[0032] The battery management system simulation device and the AC-DC conversion system simulation device are used to replace the actual battery management system, AC-DC conversion system and other high-power equipment in kind. The battery management system simulation device transmits the operation information of the battery management system stored therein to the energy storage monitoring module; the AC-DC conversion system simulation device transmits the operation information of the AC-DC conversion system stored therein to the energy storage monitoring module to test the monitoring operation stability of the energy storage monitoring module. The operation information of the battery management system and the operation information of the AC-DC conversion system can be set as normal operation information generated by the normal operation of the equipment or fault operation information generated by the fault operation of the equipment, and can also be set as extreme operation information generated by the equipment operating under extreme conditions, etc., which can better test the defects of the energy storage monitoring module, and only need to change the stored parameters, without the need to debug the actual battery management system, AC-DC conversion system and other physical equipment, and it is not easy to cause electrical accidents.

[0033] The tooling for testing the energy storage monitoring module of the present utility model has a lower cost. Since simulation devices are used, the cost is much lower than that of physical devices. Since simulation devices are used, extreme parameters that cannot be given by physical objects can be simulated, which can better test the defects of the energy storage monitoring module. Using simulation devices hardly affects the service life of physical devices such as the battery management system and the AC-DC conversion system.

[0034] Specifically, in an optional implementation manner, such as Figure 2As shown, the battery management system simulation device uses a programmable logic controller (PLC) or a tablet computer, and / or, the AC / DC conversion system simulation device uses a programmable logic controller (PLC) or a tablet computer. Using a programmable logic controller (PLC) or a tablet computer as the simulation device has a lower cost than physical devices such as the battery management system and the AC / DC conversion system. The parameter information required for testing is stored in the storage medium built into the programmable logic controller (PLC) or the tablet computer.

[0035] Specifically, in an alternative embodiment, as Figure 1 , Figure 3 shown, a tooling for testing an energy storage monitoring module further includes an environmental control device, which includes an air conditioning device and a fire protection device, and the environmental control device is communicatively connected to the energy storage monitoring module.

[0036] Specifically, in an alternative embodiment, as Figure 1 , Figure 3 shown, a tooling for testing an energy storage monitoring module further includes a monitoring device, which includes a temperature and humidity sensor and an electricity meter, and the monitoring device is communicatively connected to the energy storage monitoring module.

[0037] Specifically, in an alternative embodiment, as Figure 2 , Figure 4 shown, a tooling for testing an energy storage monitoring module further includes a 485 IO interface module ( Figure 2 the 485 IO in Figure 4 ) and a switch ( Figure 4 the U11 in

[0038] Specifically, in an alternative embodiment, the power supply module is connected to an external power grid through a main circuit breaker, and the power supply module outputs 24V voltage for supplying power to the energy storage monitoring module, the battery management system simulation device, the AC / DC conversion system simulation device, the 485 IO interface module, and the switch. In this tooling, the voltage required by each device is relatively low, and less electrical danger is generated. Since actual power devices such as the battery management system and the AC / DC conversion system are not used, the occurrence of electrical accidents is reduced, accidents such as damage to power devices will not occur, and electric shock accidents are not likely to occur.

[0039] Specifically, in an optional embodiment, it includes a control box, and the control box includes a box body and a box door. The battery management system simulation device, the AC-DC conversion system simulation device, the power supply module, the 485 IO interface module, and the switch are installed inside the box body. Multiple devices are integrally installed in the control box, occupying less space and having high flexibility, and can be not restricted by the test location.

[0040] What is described in the above specification is only the specific implementation manner of the present invention. Various examples do not constitute a limitation to the substantive content of the present invention. Those of ordinary skill in the art can modify or deform the above-described specific implementation manner after reading the specification without departing from the essence and scope of the invention.

Claims

1. A tool for testing an energy storage monitoring module, wherein the energy storage monitoring module is used as a tested object, characterized in that: include: Monitoring computer, used to obtain the operation information of the energy storage monitoring module; A battery management system simulation device, whose built-in storage medium stores preset battery management system operation information; An AC / DC conversion system simulation device, whose built-in storage medium stores preset AC / DC conversion system operation information; A power module, used for power supply; The battery management system simulation device is communicatively connected with the energy storage monitoring module, and transmits the battery management system operation information stored therein to the energy storage monitoring module; The AC / DC conversion system simulation device is communicatively connected with the energy storage monitoring module, and transmits the AC / DC conversion system operation information stored therein to the energy storage monitoring module.

2. A tool for testing an energy storage monitoring module according to claim 1, characterized in that: The battery management system simulation device adopts a programmable logic controller PLC or a tablet computer, and / or the AC / DC conversion system simulation device adopts a programmable logic controller PLC or a tablet computer.

3. The tooling for testing an energy storage monitoring module according to claim 1, characterized in that: It also includes environmental control equipment, which includes air-conditioning equipment and fire-fighting equipment. The environmental control equipment is communicatively connected with the energy storage monitoring module.

4. A tool for testing an energy storage monitoring module according to claim 3, characterized in that: It also includes monitoring equipment, which includes a temperature and humidity sensor and an electric meter. The monitoring equipment is communicatively connected to the energy storage monitoring module.

5. A tool for testing an energy storage monitoring module according to claim 4, characterized in that: It also includes a 485IO interface module and a switch; environmental control equipment and monitoring equipment are communicated with the 485IO interface module; a monitoring computer, a battery management system simulation device, an AC / DC conversion system simulation device, a 485IO interface module, and an energy storage monitoring module are communicated with the switch.

6. A tool for testing an energy storage monitoring module according to claim 5, characterized in that: The power module is connected to the external power grid through a main circuit breaker. The power module outputs a 24V voltage for powering a monitoring computer, an energy storage monitoring module, a battery management system simulation device, an AC / DC conversion system simulation device, a 485IO interface module, and a switch.

7. The tooling for testing an energy storage monitoring module according to claim 5, characterized in that: It comprises a control box, which comprises a box body and a box door. The battery management system simulation device, the AC / DC conversion system simulation device, the power module, the 485IO interface module and the switch are installed inside the box body.