All-in-one composite insulating film capable of reducing reject ratio
By designing the top and bottom openings on the PET relay film and setting corresponding insulating films in the insulating film structure, the problem of poor reverse release during the adhesion process of liquid crystal display modules and AMOLED display modules is solved, and the firm adhesion of the insulating films between the insulating films is achieved and the defect rate is reduced.
Patent Information
- Application Number
- CN202421787301.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-25
AI Technical Summary
When manufacturing liquid crystal display modules and AMOLED display modules, defective reverse release is prone to occur during the adhesion process of the insulating film, resulting in a high defect rate.
An all-in-one composite insulating film structure is designed, including a PET relay film, a top insulating film, a central insulating film and a bottom insulating film. The top and bottom openings are opened on the PET relay film. The opening shape is designed according to the shape of the insulating film, so that after attaching, the insulating film is directly pressed through the opening of the relay film to activate its viscosity.
By activating the adhesion of the insulating film and making it stick firmly to the components, the risk of the insulating film being easily torn off after being attached is reduced, and the defect rate is effectively reduced.
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Figure CN222995166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulating films, in particular to a multi-in-one composite insulating film with reduced defect rate. Background Art
[0002] In recent years, the manufacturing cost pressure of manufacturing liquid crystal display modules and AMOLED display modules has been increasing. In order to reduce material and labor costs, when multiple single-sided adhesive insulating films for device areas (hereinafter referred to as insulating films) need to be attached to liquid crystal display modules and AMOLED display modules, the insulating films adopt a multi-in-one composite structural design. This structure requires adding a single-sided weakly adhesive PET transfer film (hereinafter referred to as transfer film) as the carrier for multi-in-one. However, in the actual attachment process, affected by factors such as the small size and poor flatness of the device area, reverse release defects such as the insulating film being lifted when the transfer film is peeled off after attachment are likely to occur. Summary of the Utility Model
[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a multi-in-one composite insulating film with reduced defect rate.
[0004] The purpose of the utility model is achieved through the following technical solutions:
[0005] A multi-in-one composite insulating film with reduced defect rate, comprising: a PET transfer film, a top insulating film, a central insulating film, and a bottom insulating film; a top opening is provided at the top of the front surface of the PET transfer film, and a bottom opening is provided at the bottom of the front surface of the PET transfer film; there are two top insulating films, which are respectively arranged on the left and right sides of the top front surface of the PET transfer film, the central insulating film is arranged in the center of the front surface of the PET transfer film, and the bottom insulating film is arranged at the bottom of the front surface of the PET transfer film; the PET transfer film is attached to the FPC.
[0006] In one embodiment, the top opening is opened in the center of the top of the PET transfer film, and the shape of the front surface of the top opening is in the shape of a "person".
[0007] In one embodiment, the top insulating films are arranged on both sides of the bottom of the top opening, and the shape and size of the front surface of the top insulating films are adapted to the shape and size of the left and right sides of the bottom front surface of the top opening.
[0008] In one embodiment, the central insulating film is arranged on the left side of the center of the front surface of the PET transfer film, and the shape of the front surface of the central insulating film is rectangular.
[0009] In one embodiment, the bottom opening is provided at a position near the left side of the center of the bottom of the PET transfer film, and the bottom insulating film is disposed on the bottom opening.
[0010] In one embodiment, the shape of the front surface of the bottom insulating film is rectangular, and the shape and size of the front surface of the bottom insulating film are adapted to the shape and size of the front surface of the bottom opening.
[0011] In one embodiment, the size and shape of the front surfaces of the bottom opening and the top opening match the shape and size of the front surface of the electronic component area on the FPC.
[0012] In one embodiment, the positions of the bottom opening and the top opening correspond to the position of the electronic component area of the FPC.
[0013] In one embodiment, the sides of the PET transfer film, the top insulating film, the central insulating film, and the bottom insulating film close to the FPC are adhesive layers.
[0014] In one embodiment, the shape of the front surface of the PET transfer film is adapted to the shape of the front surface of the display module.
[0015] Compared with the prior art, the present utility model has at least the following advantages:
[0016] A multi-in-one composite insulating film with reduced defect rate of the present utility model, by providing a bottom opening and a top opening on the PET transfer film, and disposing insulating films on the openings, and further designing the shape of the openings according to the shape of the insulating films, enables the staff to directly press the insulating film through the openings of the transfer film after attaching the insulating film and before tearing off the transfer film, better activating the adhesiveness of the insulating film so that the insulating film is firmly adhered to the components. Therefore, when tearing off the transfer film, the insulating film will not be easily lifted, that is, the insulating film will not be easily peeled off, thus achieving the problem of reducing defects. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 It is a front perspective structural schematic diagram of the multi-in-one composite insulating film with reduced defect rate of the present utility model;
[0019] Figure 2Schematic side view of the multi-in-one composite insulating film for reducing the defect rate of the present utility model.
[0020] In the figure: 1, PET transfer film; 11, bottom insulating film; 12, top opening; 13, top insulating film; 14, central insulating film; 15, bottom opening. Detailed implementation manners
[0021] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present utility model can be understood more thoroughly and comprehensively.
[0022] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0023] Unless otherwise clearly defined and limited, the terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0025] Such as Figure 1-2As shown in the figure, a multi-in-one composite insulating film for reducing the defective rate includes: a PET transfer film 1, a top insulating film 13, a central insulating film 14, and a bottom insulating film 11; a top opening 12 is provided at the top of the front surface of the PET transfer film 1, and a bottom opening 15 is provided at the bottom of the front surface of the PET transfer film 1; there are two top insulating films 13, which are respectively arranged on the left and right sides of the top front surface of the PET transfer film 1, the central insulating film 14 is arranged in the center of the front surface of the PET transfer film 1, and the bottom insulating film 11 is arranged at the bottom of the front surface of the PET transfer film 1; the PET transfer film 1 is attached to the FPC. It should be noted that before tearing off the transfer film after attaching the insulating film, the insulating film can be directly pressed through the opening of the transfer film to better activate the adhesiveness of the insulating film, so that the insulating film is firmly adhered to the components (when there is no opening in the transfer film, the surface of the PET transfer film is directly pressed to activate the adhesiveness of the insulating film, but the PET transfer film itself has a certain thickness and hardness, and the surface of the component area is uneven, so it will affect the full contact between the insulating film and the components).
[0026] As Figure 1-2 shown in one embodiment, the top opening 12 is opened in the center of the top of the PET transfer film 1, and the shape of the front surface of the top opening 12 is in the shape of a "person". The top insulating films 13 are arranged on both sides of the bottom of the top opening 12, and the shape and size of the front surface of the top insulating films 13 are adapted to the shape and size of the left and right sides of the bottom front surface of the top opening 12. It should be noted that the design on both sides of the top opening 12 is designed according to the top insulating film 13, that is, the electronic components on the FPC.
[0027] As Figure 1-2 shown in one embodiment, the central insulating film 14 is arranged on the left side of the center of the front surface of the PET transfer film 1, and the shape of the front surface of the central insulating film 14 is rectangular.
[0028] As Figure 1-2 shown in one embodiment, the bottom opening 15 is arranged at a position near the left side of the center of the bottom of the PET transfer film 1, and the bottom insulating film 11 is arranged on the bottom opening 15. The shape of the front surface of the bottom insulating film 11 is rectangular, and the shape and size of the front surface of the bottom insulating film 11 are adapted to the shape and size of the front surface of the bottom opening 15. The sizes and shapes of the front surfaces of the bottom opening 15 and the top opening 12 match the shape and size of the front surface of the electronic component area on the FPC. It should be noted that the shape of the bottom opening 15 is designed according to the shape of the bottom insulating film 11.
[0029] As Figure 1-2 shown in one embodiment, the positions of the bottom opening 15 and the top opening 12 correspond to the position of the electronic component area of the FPC.
[0030] As Figure 1-2As shown, in one embodiment, the side of the PET transfer film 1, the top insulating film 13, the central insulating film 14, and the bottom insulating film 11 close to the FPC is an adhesive layer.
[0031] As Figure 1-2 shown, in one embodiment, the shape of the front side of the PET transfer film 1 is adapted to the shape of the front side of the display module.
[0032] The above-described embodiments only represent several implementation manners of the present utility model, and the description thereof is relatively specific and detailed. However, it should not be construed as a limitation to the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.
Claims
1. An all-in-one composite insulating film for reducing defective rate, characterized in that: include: PET transfer film (1), top insulating film (13), central insulating film (14) and bottom insulating film (11); The top of the front side of the PET transfer film (1) is provided with a top opening (12), and the bottom of the front side of the PET transfer film (1) is provided with a bottom opening (15); There are two top insulating films (13), which are respectively arranged on the left and right sides of the top front of the PET transfer film (1); the central insulating film (14) is arranged in the center of the front of the PET transfer film (1); and the bottom insulating film (11) is arranged at the bottom of the front of the PET transfer film (1); The PET transfer film (1) is attached to the FPC.
2. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The top opening (12) is opened at the center of the top of the PET transfer film (1), and the front of the top opening (12) is in the shape of a "human" shape.
3. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The top insulating film (13) is arranged on both sides of the bottom of the top opening (12), and the shape and size of the front side of the top insulating film (13) are adapted to the shape and size of the front sides of the left and right sides of the bottom of the front side of the top opening (12).
4. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The central insulating film (14) is arranged on the left side of the center of the front side of the PET transfer film (1), and the shape of the front side of the central insulating film (14) is a rectangle.
5. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The bottom opening (15) is arranged at a position close to the left side in the center of the bottom of the PET transfer film (1), and the bottom insulating film (11) is arranged on the bottom opening (15).
6. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The shape of the front side of the bottom insulating film (11) is a rectangle, and the shape and size of the front side of the bottom insulating film (11) match the shape and size of the front side of the bottom opening (15).
7. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The size and shape of the front of the bottom opening (15) and the top opening (12) match the shape and size of the front of the electronic component area on the FPC.
8. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The positions of the bottom opening (15) and the top opening (12) correspond to the positions of the electronic component areas of the FPC.
9. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The PET transfer film (1), the top insulating film (13), the central insulating film (14) and the bottom insulating film (11) have a bonding layer on one side close to the FPC.
10. The all-in-one composite insulating film for reducing defective rate according to claim 1, characterized in that: The shape of the front side of the PET transfer film (1) matches the shape of the front side of the display module.