Battery cell inserting mechanism

By designing the battery cell plug-in mechanism, using components such as plug-in robots, battery cell pick-up and transmission mechanism, the automatic plug-in of the battery cell is realized, solving the problem of low manual plug-in efficiency in the existing technology, improving production efficiency and suitable for large-scale production.

CN222995463UActive Publication Date: 2025-06-17SHANGHAI SAINAN ENERGY CO LTD
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Patent Information

Application Number
CN202421894241.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-17
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The prior art when inserting the battery cell into a lithium battery energy storage module, manual placement and insertion speed are slow and low efficiency, making it not suitable for mass production.

Method used

A battery cell insertion mechanism is designed, including a battery cell insertion unit, a bracket loading unit and a bracket storage unit. By inserting components such as a robot, a battery cell suctioner, a guide plate and a transmission mechanism, the battery cell is automatically inserted into the battery holder.

Benefits of technology

It improves the production efficiency of battery cell plug-ins and meets the needs of mass production. At the same time, the assembly line unit is modular and convenient for maintenance and adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery cells, in particular to a battery cell inserting mechanism. Comprising a workbench, a battery cell inserting unit is arranged on the workbench, a support feeding unit is arranged on one side of the battery cell inserting unit, a support storage unit is arranged on one side of the support feeding unit, the battery cell inserting unit comprises an inserting mechanical arm, a battery cell suction device and a guide plate, and the lower end of the inserting mechanical arm is connected with the battery cell suction device. A guide plate is arranged below the battery cell suction device, a plurality of battery cell passing holes are formed in the guide plate, a jacking air cylinder is arranged on the workbench below the guide plate, and a limiting valve is arranged on one side of the jacking air cylinder. Compared with the prior art, the battery cell inserting unit, the bracket feeding unit and the bracket storage unit are matched to insert the battery cell into the battery bracket, so that the production efficiency is improved, and the requirement of mass production is met. And meanwhile, follow-up maintenance and whole group replacement and adjustment are facilitated due to modularization of the assembly line units.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery cells, in particular to a battery cell inserting mechanism. Background Art

[0002] When inserting battery cells into a lithium battery energy storage module, most of them are first manually placed into a battery bracket. Manual insertion is slow and inefficient, and is not suitable for mass production. Summary of the Invention

[0003] The utility model aims to overcome the deficiencies of the prior art and provides a battery cell inserting mechanism.

[0004] To achieve the above object, a battery cell inserting mechanism is designed, including a workbench. A battery cell inserting unit is arranged on the workbench. A bracket feeding unit is arranged on one side of the battery cell inserting unit, and a bracket storage unit is arranged on one side of the bracket feeding unit. The battery cell inserting unit includes an inserting manipulator, a battery cell suction device, and a guiding plate. The lower end of the inserting manipulator is connected to the battery cell suction device. A guiding plate is arranged below the battery cell suction device. A plurality of battery cell through holes are arranged on the guiding plate. A lifting cylinder is arranged on the workbench below the guiding plate, and a limiting valve is arranged on one side of the lifting cylinder.

[0005] The lower end of the guiding plate is connected to the workbench through a support rod.

[0006] A chamfer structure is arranged on one side of the battery cell through hole.

[0007] The bracket feeding unit includes a conveying mechanism and a fixed tray. The conveying mechanism is arranged on one side of the workbench, and a plurality of stacked fixed trays are arranged on the other side of the conveying mechanism. Positioning blocks are arranged at the four corners of the fixed tray.

[0008] The structure of the positioning block is L-shaped.

[0009] The bracket storage unit includes a bracket grabbing manipulator, a bracket transfer vehicle, and a bracket lifting cylinder. The lower end of the bracket grabbing manipulator is provided with the bracket transfer vehicle. A plurality of bracket storage slots are arranged in the bracket transfer vehicle. A bracket lifting cylinder is arranged on one side of the bracket transfer vehicle, and the bracket lifting cylinder is connected to a support plate.

[0010] Compared with the prior art, the utility model inserts the battery cells into the battery bracket through the cooperation of the battery cell inserting unit, the bracket feeding unit, and the bracket storage unit, improves the production efficiency, and meets the requirements of mass production. At the same time, the modularization of the pipeline unit is convenient for subsequent maintenance and overall group replacement and adjustment. Brief Description of the Drawings

[0011] Figure 1 It is a schematic structural diagram of the utility model.

[0012] Figure 2This is a schematic structural diagram of the battery cell insertion unit of the present utility model.

[0013] Figure 3 This is a partially enlarged view of the guide plate of the present utility model.

[0014] Figure 4 This is a schematic structural diagram of the bracket feeding unit of the present utility model.

[0015] Figure 5 This is a schematic structural diagram of the bracket storage unit of the present utility model. Detailed implementation manners

[0016] The following further describes the present utility model with reference to the drawings.

[0017] As Figure 1 shown, a battery cell insertion unit 1 is provided on a workbench 4. A bracket feeding unit 2 is provided on one side of the battery cell insertion unit 1, and a bracket storage unit 3 is provided on one side of the bracket feeding unit 2.

[0018] As Figure 2 shown, the battery cell insertion unit 1 includes an insertion manipulator 1-1, a battery cell suction device 1-2, and a guide plate 1-3. The lower end of the insertion manipulator 1-1 is connected to the battery cell suction device 1-2. A guide plate 1-3 is provided below the battery cell suction device 1-2. A plurality of battery cell through holes 1-4 are provided on the guide plate 1-3. A lifting cylinder is provided on the workbench 4 below the guide plate 1-3, and a limit valve 1-5 is provided on one side of the lifting cylinder.

[0019] The lower end of the guide plate 1-3 is connected to the workbench 4 through a support rod 1-6 to play a supporting role.

[0020] As Figure 3 shown, a chamfer structure is provided on one side of the battery cell through hole 1-4 to facilitate the insertion manipulator 1-1 to place the battery cell into the battery cell bracket 5.

[0021] As Figure 4 shown, the bracket feeding unit 2 includes a conveying mechanism 2-1 and a fixed tray 2-2. The conveying mechanism 2-1 is provided on one side of the workbench 4, and a plurality of stacked fixed trays 2-2 are provided on the other side of the conveying mechanism 2-1. Positioning blocks 2-3 are provided at the four corners of the fixed tray 2-2. The structure of the positioning block 2-3 is L-shaped, which is used to cooperate with the four corners of the battery cell bracket 5 for positioning and at the same time plays a protective role for the four corners of the battery cell bracket 5.

[0022] As Figure 5As shown in the figure, the bracket storage unit 3 includes a bracket-gripping manipulator 3-1, a bracket transfer vehicle 3-2, and a bracket lifting cylinder 3-3. The lower end of the bracket-gripping manipulator 3-1 is provided with the bracket transfer vehicle 3-2. A number of bracket storage slots 3-5 are provided inside the bracket transfer vehicle 3-2. A bracket lifting cylinder 3-3 is provided on one side of the bracket transfer vehicle 3-2, and the bracket lifting cylinder 3-3 is connected to a pallet 3-4.

[0023] When the present utility model is in use, the battery cell bracket is loaded into the bracket storage slot 3-5 inside the bracket transfer vehicle 3-2. The bracket lifting cylinder 3-3 drives the pallet 3-4 to move up and down. The pallet 3-4 extends into the bracket storage slot 3-5, driving the battery cell bracket 5 to move to the lower part of the bracket manipulator 3-1. After the bracket manipulator 3-1 grabs the battery cell bracket 5, the battery cell bracket 5 is placed on the fixed pallet 2-2. Then, the conveying mechanism 2-1 conveys the fixed pallet 2-2 and the battery cell bracket 5 together to the workbench 4. When the fixed pallet 2-2 and the battery cell bracket 5 are located below the insertion manipulator 1-1, the top cylinder jacks up the fixed pallet 2-2, so that the upper end of the battery cell bracket 5 abuts against the lower end of the guide plate 1-3. After the battery cell suction device 1-2 grabs the battery cell, the insertion manipulator 1-1 drives the battery cell suction device 1-2 above the guide plate 1-3. The battery cell passes through the battery cell through-hole 1-4 of the guide plate and enters the battery cell bracket 5 to complete the insertion.

[0024] During specific use, the positioning blocks 2-3 at the four corners of the fixed pallet 2-2 form a bracket installation cavity, and the bracket manipulator 3-1 places the grabbed bracket into the bracket installation cavity.

Claims

1. A battery cell insertion mechanism, comprising a workbench, characterized in that: A battery cell insertion unit (1) is provided on the workbench (4), a support loading unit (2) is provided on one side of the battery cell insertion unit (1), and a support storage unit (3) is provided on one side of the support loading unit (2). The battery cell insertion unit (1) comprises an insertion manipulator (1-1), a battery cell absorber (1-2), and a guide plate (1-3). The lower end of the insertion manipulator (1-1) is connected to the battery cell absorber (1-2), a guide plate (1-3) is provided below the battery cell absorber (1-2), a plurality of battery cell passing holes (1-4) are provided on the guide plate (1-3), and a lifting cylinder is provided on the workbench (4) below the guide plate (1-3), and a limit valve (1-5) is provided on one side of the lifting cylinder.

2. A battery cell insertion mechanism according to claim 1, characterized in that: The lower end of the guide plate (1-3) is connected to the workbench (4) via a support rod (1-6).

3. The battery cell insertion mechanism according to claim 1, characterized in that: A chamfered structure (1-7) is provided on one side of the battery core passage hole (1-4).

4. The battery cell insertion mechanism according to claim 1, characterized in that: The bracket loading unit (2) comprises a conveying mechanism (2-1) and a fixed tray (2-2), wherein the conveying mechanism (2-1) is provided on one side of the workbench (4), and a plurality of stacked fixed trays (2-2) are provided on the other side of the conveying mechanism (2-1), and positioning blocks (2-3) are provided at the four corners of the fixed tray (2-2).

5. A battery cell insertion mechanism according to claim 4, characterized in that: The positioning block (2-3) has an L-shaped structure.

6. The battery cell insertion mechanism according to claim 1, characterized in that: The bracket storage unit (3) comprises a bracket grabbing manipulator (3-1), a bracket transfer vehicle (3-2), and a bracket lifting cylinder (3-3); a bracket transfer vehicle (3-2) is provided at the lower end of the bracket grabbing manipulator (3-1); a plurality of bracket storage slots (3-5) are provided in the bracket transfer vehicle (3-2); a bracket lifting cylinder (3-3) is provided on one side of the bracket transfer vehicle (3-2); and the bracket lifting cylinder (3-3) is connected to a pallet (3-4).