Automatic iron core winding device
By designing an automated iron core winding device and adopting a base, support stage, motor and other structures, the core is automatically lifted, loaded, unloaded and wound, solving the problems of complex structure, high cost and low efficiency of the existing device, and achieving efficient and stable automatic processing of iron cores.
Patent Information
- Application Number
- CN202420737904.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing iron core winding devices have problems such as complex mechanical structure, high cost, difficult maintenance and low processing efficiency, which are difficult to meet the needs of core automated processing.
An automated iron core winding device is designed, using a base, a carrier stage, an iron core body, a motor, a vertical plate, a turntable, a clamping fixture and a lifting adjustment structure to realize automatic lifting, loading and unloading and automatic winding functions.
The automation of core winding processing is realized, the production and maintenance costs are reduced, the processing efficiency and stability are improved, and the needs of core automatic processing are met.
Smart Images
Figure CN222996402U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of iron core processing, and specifically relates to an automatic iron core winding device. Background Art
[0002] With the rapid development of China's industry, the demand for infrastructure motors and transformers is increasing day by day. In the process of manufacturing motors and transformers, the iron core is used as a core component. Therefore, high-precision process equipment is required for making iron cores. Currently, the two most widely used types of iron cores are toroidal iron cores and rectangular iron cores.
[0003] During the production process of the iron core, it needs to be processed by a winding device. Generally, there are two types of existing iron core winding devices. One is processed by a pure automatic manipulator. This mechanical structure is complex, requires specialized operators to operate, and has a high purchase cost and high maintenance cost. The other is manual winding, which has low processing efficiency and is time-consuming and laborious. Therefore, in view of the above problems, it is necessary to design an automatic iron core winding device. Content of the Utility Model
[0004] To achieve the above object, the utility model provides the following technical solution: an automatic iron core winding device, including a base. A liftable and adjustable carrier table is provided on the top of the base. An iron core body is placed on the top of the carrier table. A first motor capable of forward and reverse rotation adjustment is installed at one end of the base. The first motor is connected to the bottom of the carrier table through a lift adjustment structure. Vertical plates are fixedly installed on both sides of the top of the base. The upper parts of the opposite sides of the two vertical plates are rotatably connected with turntables. Clamping and fixing members are installed on the opposite sides of the two turntables. A second motor is installed on one side of one of the bases. The output end of the second motor is fixedly connected to the axis of the turntable.
[0005] Preferably, the lift adjustment structure includes four inverted U-shaped plates, four first rotating plates, and four second rotating plates. One ends of the four first rotating plates and the four second rotating plates are respectively rotated inside the four inverted U-shaped plates. The end parts of the first rotating plates and the second rotating plates inside the inverted U-shaped plates are respectively fixedly connected with a first gear and a second gear. The first gear and the second gear are meshed and connected. The other ends of the four first rotating plates are respectively rotatably connected to the bottom of the carrier table.
[0006] Preferably, a transmission groove is opened in the middle of the top of the base. Two rotating rods are rotatably connected inside the transmission groove. Third gears are fixedly connected to the middle parts of the two rotating rods. The two third gears are meshed and connected. The output end of the first motor is fixedly connected to one end of one of the rotating rods. The other ends of the four second rotating plates are respectively fixedly connected to both sides of the two rotating rods, so as to effectively adjust the lifting of the iron core body.
[0007] Preferably, the clamping and fixing member includes four sliding grooves annularly and equidistantly formed on one side of the turntable. Inner grooves are formed in the middle of both turntables. Threaded rods are rotatably connected inside the sliding grooves. One end of each threaded rod extends into the inner groove and is fixedly connected with a bevel gear. The bevel gears inside the inner groove are meshed with each other in pairs. Sliders are threadedly connected to the surfaces of the threaded rods. Clamping blocks are fixedly installed at one end of each slider. Reversible motors for adjustment are installed on the circumferential surfaces of both turntables. The output end of the motor is fixedly connected to the end of one of the threaded rods on the turntable, so that effective adjustment can be carried out for clamping operation.
[0008] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing a base, a carrier table, an iron core body, a first motor, a vertical plate, a turntable, a clamping and fixing member, a second motor and a lifting and adjusting structure, the automatic iron core winding device of the present utility model has an automatic lifting and loading and unloading structure and an automatic winding structure, which can effectively carry out the iron core winding processing operation. At the same time, the structure of the automatic iron core winding device of the present utility model is simple in design, low in production and maintenance costs, convenient for popularization and use, and the automatic iron core winding device of the present utility model is convenient and easy to use and operate, stable and reliable in processing, can effectively ensure the efficiency of iron core winding processing, and its performance can meet the use requirements of automatic iron core processing. Description of the Drawings
[0009] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are used to explain the present utility model together with the embodiments of the present utility model and do not constitute a limitation to the present utility model.
[0010] In the drawings:
[0011] Figure 1 is a schematic structural diagram of the automatic iron core winding device of the present utility model;
[0012] Figure 2 is the present utility model Figure 1 partial cross-sectional structural diagram;
[0013] Figure 3 is a side view structural diagram of the turntable of the present utility model;
[0014] Figure 4 is the present utility model Figure 3 cross-sectional structural diagram;
[0015] In the figure: 1, base; 2, carrier platform; 3, iron core body; 4, first motor; 5, vertical plate; 6, turntable; 7, clamping and fixing member; 8, second motor; 9, inverted U-shaped plate; 10, first rotating plate; 11, second rotating plate; 12, first gear; 13, second gear; 14, transmission groove; 15, rotating rod; 16, third gear; 17, sliding groove; 18, inner groove; 19, threaded rod; 20, bevel gear; 21, slider; 22, clamping block; 23, third motor. Specific implementation mode
[0016] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0017] Given by Figures 1 to 4 The present invention includes a base 1. A liftable and adjustable carrier platform 2 is provided on the top of the base 1. An iron core body 3 is placed on the top of the carrier platform 2. A groove for placing the iron core body 3 is opened on the top of the carrier platform 2. A first motor 4 capable of forward and reverse rotation adjustment is installed at one end of the base 1. The first motor 4 is connected to the bottom of the carrier platform 2 through a lift adjustment structure. Vertical plates 5 are fixedly installed on both sides of the top of the base 1. Turntables 6 are rotatably connected to the upper parts of the opposite sides of the two vertical plates 5. Clamping and fixing members 7 are installed on the opposite sides of the two turntables 6. A second motor 8 is installed on one side of one of the bases 1. The output end of the second motor 8 is fixedly connected to the axis of the turntable 6.
[0018] The clamping and fixing member 7 includes four sliding grooves 17 annularly and equidistantly opened on one side of the turntable 6. Inner grooves 18 are opened in the middle of the two turntables 6. Threaded rods 19 are rotatably connected inside the sliding grooves 17. One end of each threaded rod 19 extends into the inner groove 18 and is fixedly connected to a bevel gear 20. The bevel gears 20 inside the inner groove 18 are meshed with each other in pairs. Sliders 21 are threadedly connected to the surfaces of the threaded rods 19. Clamping blocks 22 are fixedly installed at one end of each slider 21. Third motors 23 capable of forward and reverse rotation adjustment are installed on the circumferential surfaces of the two turntables 6. The output end of the third motor 23 is fixedly connected to the end of one of the threaded rods 19 on the turntable 6, so as to effectively adjust and perform clamping operations.
[0019] After the iron core body 3 moves between the two turntables 6, start the two third motors 23. The four meshing bevel gears 20 on the turntables 6 will cause the four threaded rods 19 on the turntables 6 to rotate synchronously. The rotation of the threaded rods 19 will cause the sliders 21 to drive the clamping blocks 22 to move, so that the four clamping blocks 22 on the turntables 6 move towards the ends of the iron core body 3 to clamp and fasten the iron core body 3. Then adjust the carrier table 2 to move downward away from the iron core body 3. Then start the second motor 8 to drive the two rotatable turntables 6 to rotate. The rotation of the two turntables 6 will drive the iron core body 3 to rotate, and the rotation of the iron core body 3 can automatically wind the wire.
[0020] The lifting and adjusting structure includes four inverted U-shaped plates 9, four first rotating plates 10 and four second rotating plates 11. One ends of the four first rotating plates 10 and the four second rotating plates 11 are respectively rotated inside the four inverted U-shaped plates 9. The ends of the first rotating plates 10 and the second rotating plates 11 inside the inverted U-shaped plates 9 are respectively fixedly connected with a first gear 12 and a second gear 13. The first gear 12 and the second gear 13 are meshed and connected. The other ends of the four first rotating plates 10 are respectively rotated and connected to the bottom of the carrier table 2. A transmission groove 14 is opened in the middle of the top of the base 1. Two rotating rods 15 are rotatably connected inside the transmission groove 14. The middle parts of the two rotating rods 15 are respectively fixedly connected with a third gear 16. The two third gears 16 are meshed and connected. The output end of the first motor 4 is fixedly connected with one end of one of the rotating rods 15. The other ends of the four second rotating plates 11 are respectively fixedly connected to both sides of the two rotating rods 15, so as to effectively lift and adjust the iron core body 3;
[0021] By starting the first motor 4 to rotate one of the rotating rods 15, the other rotating rod 15 will rotate relatively through the two third gears 16. The two relatively rotating rotating rods 15 will drive the four second rotating plates 11 to rotate. The rotation of the four second rotating plates 11 will respectively drive the first rotating plates 10 to rotate through the meshing of the first gear 12 and the second gear 13. Finally, the four first rotating plates 10 and the four second rotating plates 11 will rotate and straighten to push the carrier table 2 to move upward, so that the carrier table 2 moves the iron core body 3 between the two turntables 6.
[0022] This automatic iron core winding device has an automatic lifting and loading / unloading structure and an automatic winding structure, which can effectively carry out the iron core winding processing operation. At the same time, the structure of this automatic iron core winding device is simply designed, with low production and maintenance costs, and is convenient for popularization and use. Moreover, this automatic iron core winding device is convenient and easy to use and operate, with stable and reliable processing, which can effectively ensure the efficiency of the iron core winding processing, and its performance can meet the use requirements of the automatic iron core processing.
Claims
1. An automated iron core winding device, comprising a base (1), characterized in that: A lifting and adjusting supporting platform (2) is provided on the top of the base (1), an iron core body (3) is placed on the top of the supporting platform (2), a first motor (4) that can be adjusted in forward and reverse rotation is installed at one end of the base (1), the first motor (4) is connected to the bottom of the supporting platform (2) through a lifting and adjusting structure, vertical plates (5) are fixedly installed on both sides of the top of the base (1), the upper parts of the opposite sides of the two vertical plates (5) are rotatably connected to turntables (6), and clamping fixing parts (7) are installed on the opposite sides of the two turntables (6), and a second motor (8) is installed on one side of one of the bases (1), and the output end of the second motor (8) is fixedly connected to the axis of the turntable (6).
2. The automatic core winding device according to claim 1, characterized in that: The lifting and lowering adjustment structure comprises four inverted U-shaped plates (9), four first rotating plates (10) and four second rotating plates (11); one end of the four first rotating plates (10) and the four second rotating plates (11) are respectively rotated with the inside of the four inverted U-shaped plates (9); the ends of the first rotating plates (10) and the second rotating plates (11) inside the inverted U-shaped plates (9) are respectively fixedly connected with the first gear (12) and the second gear (13); the first gear (12) and the second gear (13) are meshedly connected; the other ends of the four first rotating plates (10) are all rotationally connected with the bottom of the supporting platform (2).
3. The automatic core winding device according to claim 2, characterized in that: A transmission groove (14) is provided in the middle of the top of the base (1), and two rotating rods (15) are rotatably connected inside the transmission groove (14). The middle of the two rotating rods (15) are fixedly connected to a third gear (16), and the two third gears (16) are meshedly connected. The output end of the first motor (4) is fixedly connected to one end of one of the rotating rods (15), and the other ends of the four second rotating plates (11) are fixedly connected to the two sides of the two rotating rods (15).
4. The automatic iron core winding device according to claim 1, characterized in that: The clamping fixture (7) comprises four sliding grooves (17) which are arranged in an annular manner and at equal intervals on one side of the rotating disk (6). An inner groove (18) is arranged in the middle of each of the two rotating disks (6). A threaded rod (19) is rotatably connected to the inside of each of the sliding grooves (17). One end of each of the threaded rods (19) extends into the inside of the inner groove (18) and is fixedly connected to a bevel gear (20). The bevel gears (20) in the inner groove (18) are meshed with each other. A sliding block (21) is threadedly connected to the surface of each of the threaded rods (19). A clamping block (22) is fixedly installed at one end of each of the sliding blocks (21). A third motor (23) which can be adjusted for forward and reverse rotation is installed on the circumferential surfaces of the two rotating disks (6). The output end of the third motor (23) is fixedly connected to the end of one of the threaded rods (19) on the rotating disk (6).