Chemical high-pressure steam decompression cooling equipment
By adopting the combination technology of solar power generation and electronic refrigeration sheets in chemical high-pressure steam condensation equipment, the problems of low cooling efficiency and large water consumption of high-pressure steam condensation equipment are solved, and efficient, environmentally friendly and energy-saving cooling effects are achieved.
Patent Information
- Application Number
- CN202421919374.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing high-pressure steam condensation equipment has low cooling efficiency and high water resources consumption, and external energy supply reduces cooling and increases energy consumption costs.
A chemical high-pressure steam pressure reducing cooling equipment is designed, and power is generated by using solar power generation panels, which are stored in the battery panels, and the cooling water is cooled by electronic refrigeration sheets, which forms condensate, and the steam flow rate is adjusted through the PLC controller.
It realizes efficient pressure reduction and condensation of high-pressure steam, reduces cooling energy consumption costs, saves water resources, and realizes a green and environmentally friendly cooling method through solar power generation.
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Figure CN222998301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment, in particular to a chemical high-pressure steam decompression and cooling device. Background Technique
[0002] Chemical condensation equipment is an indispensable part of chemical production, mainly used to condense high-temperature and high-pressure gases or steam into liquids to achieve heat transfer and temperature control. According to different cooling media, condensers can be divided into various types such as water-cooled, air-cooled, and evaporative.
[0003] The working principle of the condenser is based on the principle of heat transfer. By contacting the cooling medium with high-temperature gases or steam, the heat is transferred to the cooling medium to condense it into a liquid.
[0004] The existing condensation equipment condenses steam. When high-pressure steam enters the condensation equipment, the flow rate is too fast, resulting in poor condensation effect. Therefore, it is necessary to decompress the high-pressure steam first. When the existing water-cooling method is used to cool high-pressure steam, flowing water can quickly conduct heat exchange, but the amount of water resources required for flowing water is large. And if you want to quickly cool the heated cooling water, external energy supply is required to cool the heated cooling water, which increases the energy consumption cost of cooling. Content of the Utility Model
[0005] To solve the above technical problems, the utility model provides a chemical high-pressure steam decompression and cooling device.
[0006] The technical solution of the utility model is: a chemical high-pressure steam decompression and cooling device, including a cooling chamber, a cover plate is hinged to the top of the cooling chamber, a decompression chamber is arranged inside the cooling chamber, a high-pressure steam pipe is fixedly communicated with the left end of the decompression chamber, a plurality of condensation pipes are communicated with the outer wall of the decompression chamber, the right ends of the condensation pipes pass through the outer wall of the cooling chamber and communicate with the outside, the ends of the plurality of condensation pipes are connected with a liquid collecting tank, a collecting pipe is arranged at the right end of the liquid collecting tank, and a liquid collecting chamber is arranged at the end of the collecting pipe.
[0007] Furthermore, a battery panel is fixedly connected to the inner wall below the cover plate, a protective shell is arranged below the battery panel, a solar power generation panel is fixedly connected to the top of the cover plate, the solar power generation panel is electrically connected to the battery panel, a plurality of electronic refrigeration sheets are fixedly connected to the inner side wall of the cooling chamber, a PLC controller is fixedly connected to the outer wall of the cooling chamber, and the PLC controller is electrically connected to the electronic refrigeration sheets and the battery panel.
[0008] Explanation: Electricity is generated by the solar power generation panel on the cover plate and then stored in the battery panel. The cooling water is cooled by the electronic refrigeration sheet, and the cooling water cools the high-pressure steam to form condensate.
[0009] Furthermore, a temperature sensor is provided at the bottom of the cooling bin, and an electronic valve is provided on the high-pressure steam pipe. The electronic valve and the temperature sensor are electrically connected to the PLC controller.
[0010] Explanation: The temperature of the coolant is monitored by the temperature sensor, and the intake air volume of the high-pressure steam pipe is determined according to the temperature of the coolant. The intake air volume of the high-pressure steam pipe is adjusted by the electronic valve.
[0011] Furthermore, the outer wall of the cooling bin is wrapped with a heat-insulating foam layer, and a bracket is provided at the bottom of the cooling bin.
[0012] Explanation: The heat-insulating foam layer is used to prevent external heat from being transferred to the coolant to raise the temperature of the coolant. The cooling bin is elevated by the bracket, and the gravitational potential energy of the condensate is utilized to make the condensate flow into the liquid collection bin.
[0013] Furthermore, a drain pipe is provided at the bottom of the cooling bin, and a control valve is provided at the end of the drain pipe.
[0014] Explanation: The drain pipe facilitates the replacement of the coolant in the cooling bin.
[0015] The beneficial effects of the present utility model are as follows:
[0016] After the high-pressure steam of the present utility model enters the decompression chamber, the high-pressure steam becomes low-pressure steam. The low-pressure steam is condensed through the condensate pipe to form condensate, and then the condensate is collected. Compared with the existing condensation equipment, the present utility model can effectively decompress and condense the high-pressure steam. The electronic refrigeration sheet is powered by the electric energy generated by solar energy, and the electronic refrigeration sheet cools the coolant. No external power is required during the condensation process. The solar power generation method is green and environmentally friendly, which can reduce the energy consumption cost required for cooling the high-pressure steam. The amount of cooling water used is small, and water resources can be effectively saved. Description of the Drawings
[0017] Figure 1 is a schematic structural diagram of the present utility model.
[0018] Figure 2 is a schematic top view structural diagram of the cooling bin of the present utility model.
[0019] Among them, 1 - cooling bin, 2 - cover plate, 3 - decompression chamber, 4 - high-pressure steam pipe, 5 - condensate pipe, 6 - liquid collection tank, 7 - collecting pipe, 8 - liquid collection bin, 21 - battery panel, 22 - protective shell, 23 - solar power generation panel, 24 - electronic refrigeration sheet, 25 - PLC controller, 11 - temperature sensor, 41 - electronic valve, 12 - heat-insulating foam layer, 13 - bracket, 9 - drain pipe, 91 - control valve. Specific Embodiments
[0020] Example 1:
[0021] As Figure 1 shown, a chemical high-pressure steam decompression and cooling device includes a cooling bin 1. A cover plate 2 is hinged to the top of the cooling bin 1. A decompression chamber 3 is provided inside the cooling bin 1. A high-pressure steam pipe 4 is fixedly connected and communicated to the left end of the decompression chamber 3. A plurality of condensing pipes 5 are communicated to the outer wall of the decompression chamber 3. The right ends of the condensing pipes 5 pass through the outer wall of the cooling bin 1 and are communicated with the outside. The ends of the plurality of condensing pipes 5 are connected to a liquid collecting tank 6. A collecting pipe 7 is provided at the right end of the liquid collecting tank 6. A liquid collecting bin 8 is provided at the end of the collecting pipe 7.
[0022] The inner wall of the lower part of the cover plate 2 is fixedly connected with a battery panel 21. A protective case 22 is provided below the battery panel 21. A solar power generation panel 23 is fixedly connected to the top of the cover plate 2. The solar power generation panel 23 is electrically connected to the battery panel 21. A plurality of electronic refrigeration sheets 24 are fixedly connected to the inner wall of the side surface of the cooling bin 1. A PLC controller 25 is fixedly connected to the outer wall of the cooling bin 1. The PLC controller 25 is electrically connected to the electronic refrigeration sheets 24 and the battery panel 21.
[0023] Power is generated through the solar power generation panel on the cover plate and then stored in the battery panel. The cooling water is cooled by the electronic refrigeration sheet, and the cooling water cools the high-pressure steam to form condensate.
[0024] Example 2:
[0025] Based on Example 1, the difference between Example 2 and Example 1 is that a temperature sensor 11 is provided at the bottom of the cooling bin 1, and an electronic valve 41 is provided on the high-pressure steam pipe 4. The electronic valve 41 and the temperature sensor 11 are electrically connected to the PLC controller 25.
[0026] In Example 2, the temperature of the cooling liquid is monitored by the temperature sensor 11, the intake volume of the high-pressure steam pipe 4 is determined according to the temperature of the cooling liquid, and the intake volume of the high-pressure steam pipe 4 is adjusted by the electronic valve 41. Therefore, Example 2 is better than Example 1.
[0027] Example 3:
[0028] Based on Example 2, the difference between Example 3 and Example 2 is that, as Figure 2 shown, the outer wall of the cooling bin 1 is wrapped with a heat-insulating foam layer 12, and a support 13 is provided at the bottom of the cooling bin 1.
[0029] In Example 3, the heat-insulating foam layer 12 is used to prevent external heat from being transferred to the cooling liquid to cause the cooling liquid to heat up. The cooling bin is lifted by the support 13, and the gravitational potential energy of the condensate is used to make the condensate flow into the liquid collecting bin 8. Therefore, Example 3 is the best example.
[0030] Example 4:
[0031] A drain pipe 9 is provided at the bottom of the cooling bin 1, and a control valve 91 is provided at the end of the drain pipe 9.
[0032] In Embodiment 4, it is convenient to replace the coolant in the cooling bin 1 through the drain pipe 9. Therefore, Embodiment 4 is the best embodiment.
[0033] The working method of the above embodiments includes the following steps:
[0034] S1. High-pressure steam enters the decompression chamber 3 through the high-pressure steam pipe 4. After the high-pressure steam in the decompression chamber 3 enters the decompression chamber 3 with a large space, it forms low-pressure steam. The low-pressure steam flows into the condensation pipe 5, where the condensation pipe 5 exchanges heat with the coolant to form condensate, which then gathers in the liquid collection tank 6 and then flows into the liquid collection bin 8 through the collection pipe 7 for collection;
[0035] S2. The electric energy generated by the solar power panel 23 is stored in the battery panel 21. The battery panel 21 supplies power to the solenoid valve 41, the temperature sensor 11, and the electronic cooling sheet 24. The electronic cooling sheet 24 cools the coolant. According to the temperature of the coolant monitored by the temperature sensor 11, the flow rate of the high-pressure steam is determined, and through
[0036] the PLC controller 25 controls the opening and closing size of the solenoid valve 41 to achieve automatic adjustment.
[0037] In the above embodiments, the battery panel 21, the solar power panel 23, the electronic cooling sheet 24, the battery panel
[0038] 21, the temperature sensor 11, the solenoid valve 41, and the control valve 91 are all commercially available products. As long as they can achieve the functions of the present invention, those skilled in the art can select and use them according to common sense and no special limitations are made here.
Claims
1. A chemical high-pressure steam decompression cooling equipment, characterized in that: The invention comprises a cooling bin (1), wherein a cover plate (2) is hingedly connected to the top of the cooling bin (1), a decompression bin (3) is arranged inside the cooling bin (1), a high-pressure steam pipe (4) is fixedly connected to the left end of the decompression bin (3), a plurality of condensing pipes (5) are connected to the outer wall of the decompression bin (3), the right end of each condensing pipe (5) passes through the outer wall of the cooling bin (1) and is connected to the outside, the ends of the plurality of condensing pipes (5) are connected to a liquid collecting tank (6), a collecting pipe (7) is arranged at the right end of the liquid collecting tank (6), and a liquid collecting bin (8) is arranged at the end of the collecting pipe (7).
2. A chemical high-pressure steam decompression cooling device as claimed in claim 1, characterized in that: A battery panel (21) is fixedly connected to the lower inner wall of the cover plate (2), a protective shell (22) is provided below the battery panel (21), a solar power generation panel (23) is fixedly connected to the top of the cover plate (2), the solar power generation panel (23) is electrically connected to the battery panel (21), a plurality of electronic refrigeration sheets (24) are fixedly connected to the side inner wall of the cooling chamber (1), a PLC controller (25) is fixedly connected to the outer wall of the cooling chamber (1), and the PLC controller (25) is electrically connected to the electronic refrigeration sheets (24) and the battery panel (21).
3. A chemical high-pressure steam decompression cooling device as claimed in claim 2, characterized in that: A temperature sensor (11) is provided at the bottom of the cooling bin (1), an electronic valve (41) is provided on the high-pressure steam pipe (4), and the electronic valve (41) and the temperature sensor (11) are electrically connected to the PLC controller (25).
4. A chemical high-pressure steam decompression cooling device as claimed in claim 1, characterized in that: The outer wall of the cooling bin (1) is wrapped with a heat-insulating foam layer (12), and the bottom of the cooling bin (1) is provided with a bracket (13).
5. The chemical high-pressure steam decompression cooling equipment according to claim 1, characterized in that: A drainage pipe (9) is provided at the bottom of the cooling bin (1), and a control valve (91) is provided at the end of the drainage pipe (9).