Waste gas collecting device for resin reaction kettle production
By designing the waste gas collection device for the production of resin reactors, using the waste gas outlet, waste gas recovery device, discharge pipeline and suction mechanism, efficient recycling and purification of waste gas is achieved, and the environmental protection and energy-saving problem of waste gas treatment during small batch production is solved.
Patent Information
- Application Number
- CN202421515753.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-06-29
AI Technical Summary
During the resin production process, the waste gas generated has an impact on personal health and direct emissions will cause air pollution. The existing negative pressure system consumes a lot of energy during small batch production, which violates the concept of environmental protection and energy conservation.
A waste gas collection device for production of resin reactors is designed, including a resin reactor, waste gas outlet, waste gas recovery device, discharge pipeline and suction mechanism. The waste gas enters the exhaust gas recovery device through the exhaust gas outlet. After being processed by the primary filtering mechanism and the secondary recovery mechanism, the exhaust gas is effectively recycled and purified.
It realizes efficient recycling and purification of waste gas, reduces environmental pollution, is suitable for small-scale production, saves energy consumption, and is in line with the concept of environmental protection and energy conservation.
Smart Images

Figure CN222998755U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an exhaust gas collection device for resin reactor production. Background Art
[0002] Resins are divided into natural resins and synthetic resins. Natural resins refer to amorphous organic substances obtained from secretions of animals and plants in nature, such as rosin, amber, shellac, etc. Synthetic resins refer to resin products obtained by chemical synthesis of simple organic substances or by chemical reactions of certain natural products, such as phenolic resin, polyvinyl chloride resin, etc. Among them, synthetic resin is the main component of plastics. Resin usually refers to an organic polymer that has a softening or melting range when heated, has a tendency to flow under the action of external force when softened, and is solid, semi-solid, or sometimes liquid at normal temperature.
[0003] In addition, resins have a certain volatility. During the resin production process, a large amount of exhaust gas is generated, the smell of which will affect human health, and direct emission into the air is likely to cause air pollution.
[0004] In existing large-scale production, generally, after the equipment generated by multiple reaction kettles is sucked through a negative pressure system, centralized treatment is carried out. However, when the production batch is small, if the entire negative pressure system is directly used for suction, the energy consumption is large, which is not conducive to the current concept of environmental protection and energy conservation. Summary of the Invention
[0005] In view of this, the purpose of the utility model is to overcome the deficiencies in the above-mentioned prior art and provide an exhaust gas collection device for resin reactor production to solve the problems raised in the above background art.
[0006] The utility model adopts the following scheme: an exhaust gas collection device for resin reactor production: including a resin reactor, an exhaust gas outlet is opened on the resin reactor, an exhaust gas recovery device is connected to the resin reactor at the exhaust gas outlet, a discharge pipeline is connected to the output port of the resin reactor, an air suction mechanism is installed beside the output end of the discharge pipeline, the input port of the air suction mechanism faces the output end of the discharge pipeline, and the output end of the air suction mechanism is connected to the input end of the exhaust gas recovery device through a pipeline.
[0007] Furthermore, the exhaust gas recovery device includes a fixed seat, a primary filtration mechanism and a secondary recovery mechanism are installed on the fixed seat, the fixed seat is fixed on the kettle cover of the resin reactor, a connection hole penetrating the fixed seat is opened on the fixed seat, the connection hole is communicated with the exhaust gas outlet, the other end of the connection hole is connected to the input end of the primary filtration mechanism, and the output end of the primary filtration mechanism is connected to the input end of the secondary recovery mechanism.
[0008] Further, the primary filtration mechanism includes a filter, which includes a horizontally arranged filter housing. A filtration chamber is provided inside the filter housing. A number of vertical sockets communicating with the filtration chamber are spaced apart on the side wall of the filter housing. Filter plates are inserted into the vertical sockets. A filtration inlet communicating with the filtration chamber is provided at one end of the filter housing, and a filtration outlet communicating with the filtration chamber is provided at the other end of the filter housing. The filtration outlet is connected to the input end of the secondary recovery mechanism through a pipeline, and the filtration inlet is connected to the connection hole through a pipeline.
[0009] Further, slots are symmetrically arranged on the upper and lower sides of the filter housing corresponding to the vertical sockets, and the filter plates are slidably connected between the upper and lower slots.
[0010] Further, the secondary recovery mechanism includes a recovery tank, which is installed on a fixed seat. A tank cover is provided on the mouth of the recovery tank. A component recovery liquid is contained in the recovery tank. An air inlet hole is provided on the tank cover. The pipeline on the filtration outlet extends into the recovery tank through the air inlet hole and enters the component recovery liquid. An air outlet hole is provided on the tank cover, and the air outlet hole is led out through a pipeline.
[0011] Further, an air extractor is installed on the filtration outlet. The input port of the air extractor is connected to the filtration outlet, and the output port of the air extractor is connected to the recovery tank through a pipeline.
[0012] Further, the air suction mechanism includes an air suction pipe. One end of the air suction pipe is provided with a switch valve and is connected to the filtration inlet. The other end of the air suction pipe is connected to a corrugated pipe. A flared mouth is provided at the other end of the corrugated pipe, and a drip tank is connected to the flared mouth.
[0013] Further, the drip tank includes a flared outer wall. Annular plates are provided at both the large mouth and the small mouth of the flared outer wall. The two annular plates and the flared outer wall form an annular groove.
[0014] Further, the small mouth of the flared mouth is connected to the corrugated pipe, and an annular connecting plate is provided at the edge of the large mouth of the flared mouth. The annular connecting plate is connected to the inner side of the annular plate at the small mouth end of the drip tank.
[0015] Compared with the prior art, the present utility model has the following beneficial effects: It is reasonably designed. For small-scale production, direct recovery is carried out through an independent recovery device, the condensed waste liquid in the recovery pipe is collected, the pollution of the factory environment is reduced, and the professional production process is facilitated. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a perspective view of an embodiment of the present utility model;
[0017] Figure 2 isFigure 1 Enlarged view of part A
[0018] Figure 3 is Figure 1 Enlarged view of part B
[0019] In the figure: 1 - resin reaction kettle; 2 - exhaust gas outlet; 3 - exhaust gas recovery device; 4 - discharge pipeline; 5 - suction mechanism; 6 - fixing seat; 7 - primary filtration mechanism; 8 - secondary recovery mechanism; 9 - connection hole; 10 - filter; 11 - filter housing; 12 - filtration chamber; 13 - vertical socket; 14 - filter plate; 15 - filtration inlet; 16 - filtration outlet; 17 - slot; 18 - recovery tank; 19 - tank cover; 20 - component recovery liquid; 21 - air inlet hole; 22 - air outlet hole; 23 - air extractor; 24 - suction pipe; 25 - bellows; 26 - flared mouth; 27 - drip tank. Detailed implementation mode
[0020] The following further describes the present utility model in conjunction with the drawings and embodiments.
[0021] It should be noted that the following detailed descriptions are all exemplary and are intended to provide further descriptions of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0022] It should be noted that the terms used herein are only for describing specific implementation modes and are not intended to limit the exemplary implementation modes according to the present application. As used herein, unless otherwise clearly specified in the context, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or their combinations.
[0023] As Figures 1-3 shown, an exhaust gas collection device for resin reaction kettle production: includes a resin reaction kettle 1, an exhaust gas outlet 2 is provided on the resin reaction kettle, an exhaust gas recovery device 3 is connected to the resin reaction kettle at the exhaust gas outlet, a discharge pipeline 4 is connected to the output port of the resin reaction kettle, a suction mechanism 5 is installed beside the output end of the discharge pipeline, the input port of the suction mechanism faces the output end of the discharge pipeline, and the output end of the suction mechanism is connected to the input end of the exhaust gas recovery device through a pipeline. During use, the exhaust gas in the reaction kettle is directly sucked by the exhaust gas recovery device through the exhaust gas outlet on the resin reaction kettle, and at the same time, the suction mechanism sucks the gas at the output end of the discharge pipeline to achieve comprehensive exhaust gas suction.
[0024] In this embodiment, for reasonable design, the waste gas recovery device includes a fixed seat 6. An primary filtration mechanism 7 and a secondary recovery mechanism 8 are installed on the fixed seat. The fixed seat is fixed on the lid of the resin reaction kettle. A connection hole 9 penetrating the fixed seat is provided on the fixed seat. The connection hole is communicated with the waste gas outlet. The other end of the connection hole is connected to the input end of the primary filtration mechanism. The output end of the primary filtration mechanism is connected to the input end of the secondary recovery mechanism. During use, the primary filtration mechanism filters impurities at the bottom of the waste gas, and the secondary recovery mechanism recovers the filtered waste gas.
[0025] In this embodiment, the specific structure of the primary filtration mechanism is as follows: The primary filtration mechanism includes a filter 10. The filter includes a horizontally arranged filter housing 11. A filtration chamber 12 is arranged inside the filter housing. A plurality of vertical sockets 13 communicating with the filtration chamber are arranged at intervals on the side wall of the filter housing along the waste gas flow direction. A filter plate 14 is inserted into the vertical socket. The filter plate can be an existing filter box with filter particles. Activated carbon particles can be selected as the filter particles. The filter plate can be quickly replaced through the plug-and-play filter plate. For reasonable design, a filtration inlet 15 communicating with the filtration chamber is provided at one end of the filter housing, and a filtration outlet 16 communicating with the filtration chamber is provided at the other end of the filter housing. The filtration outlet is connected to the input end of the secondary recovery mechanism through a pipeline, and the filtration inlet is connected to the connection hole through a pipeline.
[0026] In this embodiment, in order to more specifically realize the plugging and unplugging of the filter plate, slots 17 are symmetrically arranged on the upper and lower sides of the filter housing corresponding to the vertical sockets. The filter plate is slidably connected between the upper and lower two slots.
[0027] In this embodiment, the secondary recovery mechanism includes a recovery tank 18. The recovery tank is installed on the fixed seat. A tank cover 19 is provided on the opening of the recovery tank. A component recovery liquid 20 is contained in the recovery tank. An air inlet hole 21 is provided on the tank cover. The pipeline on the filtration outlet extends into the recovery tank through the air inlet hole and enters the component recovery liquid. An air outlet hole 22 is provided on the tank cover. The air outlet hole is connected through a pipeline. The component recovery liquid is an existing technology. Those skilled in the art select it according to the volatiles of different components of the resin. The waste gas output from the filtration outlet is directly introduced into the component recovery liquid. After sufficient contact, the purification is completed and it floats and discharges.
[0028] In this embodiment, in order to specifically realize suction, an air extractor 23 is installed on the filtration outlet. The input port of the air extractor is connected to the filtration outlet, and the output port of the air extractor is connected to the recovery tank through a pipeline, that is, the pipeline at the output port of the air extractor extends into the recovery tank through the air inlet hole and enters the component recovery liquid.
[0029] In this embodiment, the air suction mechanism includes an air suction pipe 24. One end of the air suction pipe is provided with a switch valve and is connected to the filtration inlet. The other end of the air suction pipe is connected to a corrugated pipe 25. A flared mouth 26 is provided at the other end of the corrugated pipe. A drip trough 27 is connected to the flared mouth. More specifically, the drip trough includes a flared outer wall. Annular plates are provided at both the large mouth and the small mouth of the flared outer wall. The two annular plates and the flared outer wall form an annular groove. The small mouth of the flared mouth is connected to the corrugated pipe. An annular connecting plate is provided at the edge of the large mouth of the flared mouth. The annular connecting plate is connected to the inner side of the annular plate at one end of the small mouth of the drip trough. By directly connecting the annular groove outside the flared mouth, it is convenient to always flow the waste liquid along the pipeline into the annular groove for collection no matter how it is rotated and adjusted, effectively avoiding natural dripping or dripping into the material-containing container and causing pollution. After use, it can be removed and cleaned in time.
[0030] For any of the technical solutions disclosed by the present invention as described above, unless otherwise stated, if it discloses a numerical range, the disclosed numerical range is a preferred numerical range. Any person skilled in the art should understand that the preferred numerical range is only the numerical values with obvious technical effects or representativeness among many implementable numerical values. Since there are too many numerical values to enumerate, the present invention only discloses some numerical values to illustrate the technical solutions of the present invention. Moreover, the above-listed numerical values should not constitute a limitation on the protection scope of the present invention.
[0031] If terms such as "first" and "second" are used in this article to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of differentiating components in description. Unless otherwise stated, the above terms have no special meaning.
[0032] If the present invention discloses or involves components or structural members that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connected by bolts or screws), or it can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integral structure (for example, manufactured by integral casting process) (except when it is obviously impossible to adopt the integral forming process).
[0033] In addition, the orientation or positional relationship indicated by terms used to represent positional relationships in any of the technical solutions disclosed in the present utility model, such as "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., is based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing this patent and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this patent. Moreover, the meaning of the terms used to represent shapes in any of the technical solutions disclosed in the present utility model, unless otherwise stated, includes shapes that are approximate, similar, or close to it.
[0034] Any component provided by the present utility model can either be assembled from multiple separate components or be a single component manufactured by an integral forming process.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that it is still possible to modify the specific implementation manners of the present utility model or perform equivalent replacements for some technical features. Without departing from the spirit of the technical solutions of the present utility model, they should all be covered within the scope of the technical solutions claimed by the present utility model.
Claims
1. A waste gas collection device for resin reactor production, characterized in that: It comprises a resin reactor, which is provided with a waste gas outlet, and the waste gas outlet is connected to a waste gas recovery device, and the output port of the resin reactor is connected to a discharge pipeline, and an air suction mechanism is installed beside the output end of the discharge pipeline, and the input port of the air suction mechanism faces the output end of the discharge pipeline, and the output end of the air suction mechanism is connected to the input end of the waste gas recovery device through a pipeline.
2. The exhaust gas collection device according to claim 1, characterized in that; The waste gas recovery device includes a fixed seat, on which a primary filtering mechanism and a secondary recovery mechanism are installed. The fixed seat is fixed on the kettle cover of the resin reactor. A connecting hole that penetrates the fixed seat is opened on the fixed seat. The connecting hole is connected to the waste gas outlet. The other end of the connecting hole is connected to the input end of the primary filtering mechanism, and the output end of the primary filtering mechanism is connected to the input end of the secondary recovery mechanism.
3. The exhaust gas collection device according to claim 2, characterized in that; The primary filtering mechanism includes a filter, and the filter includes a horizontally arranged filter housing, a filter cavity is arranged in the filter housing, a plurality of vertical sockets connected to the filter cavity are spaced apart on the side wall of the filter housing, a filter plate is inserted in the vertical socket, a filter inlet connected to the filter cavity is provided on one end of the filter housing, a filter outlet connected to the filter cavity is provided on the other end of the filter housing, the filter outlet is connected to the input end of the secondary recovery mechanism via a pipeline, and the filter inlet is connected to the connecting hole via a pipeline.
4. The exhaust gas collection device according to claim 3, characterized in that; Slots are symmetrically arranged on upper and lower sides corresponding to the vertical socket in the filter housing, and the filter plate is slidably connected between the upper and lower slots.
5. The exhaust gas collection device according to claim 3, characterized in that; The secondary recovery mechanism includes a recovery tank, which is installed on a fixed seat. A tank cover is provided on the slot of the recovery tank. The recovery tank contains component recovery liquid. An air inlet hole is provided on the tank cover. The pipeline on the filter outlet extends into the recovery tank through the air inlet hole and enters the component recovery liquid. An air outlet is provided on the tank cover, and the air outlet is connected through a pipeline.
6. The exhaust gas collection device according to claim 5, characterized in that; An air pump is installed on the filter outlet, the input port of the air pump is connected to the filter outlet, and the output port of the air pump is connected to the recovery tank via a pipeline.
7. The exhaust gas collection device according to claim 6, characterized in that; The air suction mechanism comprises an air suction pipe, one end of which is provided with a switch valve and connected to a filter inlet, the other end of which is connected to a bellows, the other end of which is provided with a bellows, and the bellows is connected to a drip tank.
8. The exhaust gas collection device according to claim 7, characterized in that; The drip groove comprises a trumpet-shaped outer wall, and an annular plate is arranged on the large opening and the small opening of the trumpet-shaped outer wall, and the two annular plates and the trumpet-shaped outer wall form an annular groove.
9. The exhaust gas collection device according to claim 8, characterized in that; The small opening of the bell mouth is connected to the bellows, and the edge of the large opening of the bell mouth is provided with an annular connecting plate, which is connected to the inner side of the annular plate at one end of the small opening of the drip groove.