Blank material recovery device

By designing a blank material recycling device, the combination of flip rollers and screen plates is used to realize one-time transport and separation and recovery of mixed blank material, solving the problems of increased labor intensity and wear of blank material caused by multiple manual releases.

CN222999127UActive Publication Date: 2025-06-20HENAN DONGJIA ABRASIVES CO LTD
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Patent Information

Application Number
CN202421850282.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-06-20
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

During the production process of cylindrical roller bearings, the mixed blanks are manually placed on the oscillating screen in multiple times, which leads to an increase in labor intensity for workers and is prone to mutual wear between the blanks.

Method used

A blank material recycling device is designed. By rotating the turning groove on the turning roller, the mixed blank material between the guide plates is transported to the screen plate on the lower side at one time to realize the separation and recovery of the mixed blank material.

Benefits of technology

It avoids manual multiple release of blanks, reduces workers' labor intensity, and reduces mutual wear between blanks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of roller bearing machining, and particularly relates to a blank material recovery device which comprises a blocking frame, the four corners of the blocking frame are fixedly connected with vertically-downward supporting legs respectively, first shaft holes are formed in the front side wall and the rear side wall of the blocking frame respectively, and first bearings are fixedly arranged in the first shaft holes respectively. A first rotating shaft is jointly and fixedly inserted into the two first bearings, and the outer wall of the first rotating shaft is fixedly sleeved with a material turning roller located in the blocking frame. The material turning device has the advantages that mixed blank materials of two specifications between the material guide plates are transferred to the sieve plate on the lower side one by one by rotating the material turning grooves in the material turning rollers, and then the mixed blank materials are separated and recycled through the sieve plate, so that the situation that the blank materials are manually put on the sieve plate for multiple times is avoided, and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller bearing processing, in particular to a blank material recycling device. Background Technique

[0002] The cylindrical roller blank is an important part for producing cylindrical roller bearings, usually made of cylindrical metal bar stock or pipe materials. The processing of the cylindrical blank is relatively less difficult and the processing process is simple. During the production process, in order to improve the production efficiency of the cylindrical roller blanks, blanks of various sizes are generally produced simultaneously, and then sorted during the recycling and blanking process.

[0003] For the use of a sorting and recycling device for mixed blank materials containing two sizes, generally, the raw materials are placed inside an oscillating screen. The non-conforming sizes directly fall through the mesh screen, and the oscillating screen is tilted to a certain extent to convey the parts that meet the requirements on the surface. However, the blank materials falling onto the oscillating screen mostly fall concentratedly. To reduce the mutual wear between the blank materials, it is necessary to control the feeding quantity of the blank materials. Usually, workers feed the oscillating screen in multiple batches manually, which increases the labor intensity of the workers.

[0004] To solve the above problems, we propose a blank material recycling device. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problems in the background technique and propose a blank material recycling device.

[0006] To achieve the above object, the utility model adopts the following technical scheme: A blank material recycling device, including a retaining frame, four corners of the retaining frame are fixedly connected with vertically downward support legs, front and rear side walls of the retaining frame are both provided with a first shaft hole, a first bearing is fixedly arranged in each of the first shaft holes, a first rotating shaft is fixedly inserted and arranged in common in the two first bearings, an outer wall of the first rotating shaft is fixedly sleeved with a turning roller located inside the retaining frame, two turning grooves are symmetrically arranged on an outer wall of the turning roller, left and right side walls of the retaining frame are both provided with a first slot, a plug board is slidably inserted in each of the first slots, an outer end of the plug board is fixedly connected with a first fixing plate, the first fixing plate is fixedly connected with an outer wall of the retaining frame, an inner end of the plug board is fixedly connected with a guiding plate located on one side of the turning roller, both of the two guiding plates are in sliding contact with an outer wall of the turning roller, outer walls of the support legs are all fixedly provided with horizontal support rods, a second shaft hole is arranged on each of the support rods, a second bearing is fixedly arranged in each of the second shaft holes, a second rotating shaft is fixedly inserted and arranged in each of the second bearings, a lower end of the second rotating shaft is fixedly connected with a turntable, an edge of the turntable is fixedly connected with a vertically downward third rotating shaft, left and right sides of a lower side of the retaining frame are symmetrically provided with connecting plates located between the support legs, front and rear ends of the connecting plates are both fixedly provided with shaft sleeves, the shaft sleeves are movably sleeved on corresponding third rotating shafts, opposite side walls of the connecting plates are both fixedly connected with retaining edges, and two of the retaining edges are fixedly connected with a sieve plate located under the turning roller.

[0007] In the above-mentioned blank material recycling device, two second slots are symmetrically arranged on a front side wall of the retaining frame, a limiting slot corresponding to the second slot is arranged on a rear inner side wall of the retaining frame, a plug rod is movably inserted in one of the second slots, an end of the plug rod extends into the corresponding limiting slot, an outer end of the plug rod is fixedly connected with a second fixing plate located outside the retaining frame, the second fixing plate is fixedly connected with an outer wall of the retaining frame, and a lower wall of the plug rod is fixedly connected with a rubber plate in frictional contact with an outer wall of the turning roller.

[0008] In the above-mentioned blank material recycling device, a rear end of the first rotating shaft is fixedly connected with a first belt pulley located outside the retaining frame, and an upper end of one of the second rotating shafts is fixedly connected with a second belt pulley located above the support rod.

[0009] In the above-mentioned blank material recycling device, lower ends of the support legs are all fixedly connected with positioning plates.

[0010] In the above-mentioned blank material recycling device, the sieve plate is inclined.

[0011] In the above-mentioned blank material recycling device, the first belt pulley and the second belt pulley are respectively connected with a first belt motor and a second belt motor through belts.

[0012] Compared with the existing technology, the advantages of the blank material recycling device are as follows:

[0013] The utility model transfers the mixed blank materials of two specifications between the guide plates to the sieve plate below one by one by rotating the material turning groove on the material turning roller, and then separates and recovers the mixed blank materials through the sieve plate, avoiding manual feeding of the blank materials on the sieve plate in multiple times and reducing the labor intensity of workers. Brief Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of a blank material recovery device proposed by the utility model;

[0015] Figure 2 It is a schematic structural diagram of a blank material recovery device proposed by the utility model;

[0016] Figure 3 It is a schematic structural diagram of a blank material recovery device proposed by the utility model;

[0017] Figure 4 It is a schematic structural diagram of a blank material recovery device proposed by the utility model.

[0018] In the figure: 1 retaining frame, 2 support legs, 3 first rotating shaft, 4 material turning roller, 5 material turning groove, 6 inserting plate, 7 first fixing plate, 8 guide plate, 9 support rod, 10 turntable, 11 second rotating shaft, 12 connecting plate, 13 shaft sleeve, 14 retaining edge, 15 sieve plate, 16 second inserting slot, 17 limiting groove, 18 inserting rod, 19 rubber plate, 20 first belt pulley, 21 second belt pulley, 22 positioning plate. Detailed Embodiment

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0020] Refer to Figures 1 - 4, a blank material recycling device, including a retaining frame 1. Vertical support legs 2 are fixedly connected to the four corners of the retaining frame 1. Axial holes one are provided on the front and rear side walls of the retaining frame 1, and bearings one are fixedly arranged in the axial holes one. A rotating shaft one 3 is fixedly inserted into the two bearings one together. The rear end of the rotating shaft one 3 extends backward out of the retaining frame 1. A blank turning roller 4 located inside the retaining frame 1 is fixedly sleeved on the outer wall of the rotating shaft one 3. The distance between the front and rear outer walls of the blank turning roller 4 and the inner side wall of the retaining frame 1 is less than the minimum size in the mixed blank materials. Two blank turning grooves 5 are symmetrically provided on the outer wall of the blank turning roller 4. The blank turning grooves 5 are used for transporting blank materials. Slot one is provided on the left and right side walls of the retaining frame 1, and inserting plates 6 are slidably inserted into the slot one. A fixing plate one 7 is fixedly connected to the outer end of the inserting plate 6. The fixing plate one 7 is fixedly connected to the outer wall of the retaining frame 1, that is, the inserting plate 6 is fixed to the retaining frame 1 through the fixing plate one 7. A guiding plate 8 located on one side of the blank turning roller 4 is fixedly connected to the inner end of the inserting plate 6. The guiding plate 8 is inclined. Both guiding plates 8 are in sliding contact with the outer wall of the blank turning roller 4. When sorting two kinds of blank materials, the mixed blank materials are centrally placed between the two guiding plates 8 in the retaining frame 1. By driving the blank turning roller 4 to rotate, the blank turning roller 4 slides along the end of the guiding plate 8. When the notch 5 of the blank turning groove 5 is located between the two guiding plates 8, the mixed blank materials will fall into the blank turning groove 5 until the blank turning groove 5 is filled. The blank materials in the blank turning groove 5 will be flipped with the blank turning roller 4.

[0021] Horizontal support rods 9 are fixedly arranged on the outer walls of the support legs 2. Axial holes two are provided on the support rods 9, and bearings two are fixed in the axial holes two. A rotating shaft two 11 is fixedly inserted into each of the bearings two. A turntable 10 is fixedly connected to the lower end of the rotating shaft two 11. A vertical rotating shaft three is fixedly connected to the edge of the turntable 10. There are connecting plates 12 symmetrically on the left and right sides of the lower side of the retaining frame 1 and located between the support legs 2. Axial sleeves 13 are fixed to the front and rear ends of the connecting plates 12. The axial sleeves 13 are movably sleeved on the corresponding rotating shafts three. A limiting plate located below the corresponding axial sleeve 13 is fixedly connected to the lower end of the rotating shaft three to prevent the axial sleeve 13 from falling off. Retaining edges 14 are fixedly connected to the opposite side walls of the connecting plates 12. A sieve plate 15 located below the blank turning roller 4 is fixedly connected by the two retaining edges 14. The sieve plate 15 is inclined. When the turntables 10 rotate in the same direction, the turntables 10 will drive the corresponding rotating shafts three to perform eccentric circular motions, and at the same time, the sieve plate 15 will also perform eccentric motions. After the blank materials in the blank turning groove 5 fall onto the sieve plate 15, with the eccentric motion of the sieve plate 15, the blank materials will move relative to the sieve plate 15 due to their own inertia. The size of the sieve holes on the sieve plate 15 is between the sizes of the two kinds of blank materials, that is, the blank materials smaller than the sieve hole size will pass through the sieve plate 15 and fall to the lower side, and the blank materials larger than the sieve hole size will gradually slide towards the end of the sieve plate 15 with the movement of the sieve plate 15, finally realizing the separation and recycling of the mixed blank materials.

[0022] In order to improve the smoothness of rotation between the turning roller 4 and the material guide plate 8, two second slots 16 are symmetrically formed in the front side wall of the retaining frame 1, and a limiting groove 17 corresponding to the second slot 16 is formed in the rear inner side wall of the retaining frame 1. A plug rod 18 is movably inserted into one of the second slots 16, and the end of the plug rod 18 extends into the corresponding limiting groove 17. A second fixing plate located outside the retaining frame 1 is fixedly connected to the outer end of the plug rod 18, and the second fixing plate is fixedly connected to the outer wall of the retaining frame 1. A rubber plate 19 that is in frictional contact with the outer wall of the turning roller 4 is fixedly connected to the lower wall of the plug rod 18. During the rotation of the turning roller 4, the rubber plate 19 can extrude the blank material extending out of the turning groove 5 to make it move, avoiding the extrusion and collision between the blank material extending out of the turning groove 5 and the end of the material guide plate 8, and preventing damage to the machine or the blank material.

[0023] The rear end of the first rotating shaft 3 is fixedly connected to a first belt pulley 20 located outside the retaining frame 1. The upper end of one of the second rotating shafts 11 is fixedly connected to a second belt pulley 21 located above the support rod 9. Positioning plates 22 are fixedly connected to the lower ends of the support legs 2, and the positioning plates 22 are used for fixedly connecting to the ground to improve the stability of the support legs 2. The first belt pulley 20 and the second belt pulley 21 are respectively connected to a first belt motor and a second belt motor through belts. The rotation of the first belt pulley 20 and the second belt pulley 21 is realized by the first belt motor and the second belt motor. In this utility model, by rotating the turning groove 5 on the turning roller 4, the mixed blank materials of two specifications between the material guide plates 8 are transported to the lower sieve plate 15 one by one, and then the sieve plate 15 is used to separate and recycle the mixed blank materials, avoiding the need for manual feeding of the blank materials onto the sieve plate 15 multiple times and reducing the labor intensity of workers.

[0024] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A blank recovery device, comprising a baffle frame (1), characterized in that: The four corners of the baffle frame (1) are fixedly connected to support legs (2) extending vertically downward; the front and rear side walls of the baffle frame (1) are each provided with an axial hole, a bearing is fixedly arranged in each of the axial holes, a rotating shaft (3) is fixedly inserted in two of the bearings, the outer wall of the rotating shaft (3) is fixedly sleeved with a turning roller (4) located inside the baffle frame (1), the outer wall of the turning roller (4) is symmetrically provided with two turning grooves (5), the left and right side walls of the baffle frame (1) are each provided with a slot, a plug plate (6) is slidably inserted in each of the slots, the outer end of the plug plate (6) is fixedly connected to a fixing plate (7), the fixing plate (7) is fixedly connected to the outer wall of the baffle frame (1), the inner end of the plug plate (6) is fixedly connected to a guide plate (8) located on one side of the turning roller (4), the two guide plates (8) are both connected to the turning roller ( 4), the outer wall of each support leg (2) is fixedly provided with a horizontal support rod (9), each support rod (9) is provided with an axial hole (2), each axial hole (2) is fixedly provided with a bearing (2), each bearing (11) is fixedly inserted with a rotating shaft (11), the lower end of each rotating shaft (11) is fixedly connected with a turntable (10), the edge of each rotating shaft (10) is fixedly connected with a rotating shaft (3) extending vertically downward, the lower side of each baffle frame (1) is symmetrically provided with connecting plates (12) located between the support legs (2), the front and rear ends of each connecting plate (12) are fixedly provided with shaft sleeves (13), each shaft sleeve (13) is movably sleeved on the corresponding rotating shaft (3), the opposite side walls of each connecting plate (12) are fixedly connected with retaining edges (14), and the two retaining edges (14) are fixedly connected with a screen plate (15) located at the lower side of the material turning roller (4).

2. A blank recovery device according to claim 1, characterized in that: The front side wall of the baffle frame (1) is symmetrically provided with two slots (16), and the rear inner side wall of the baffle frame (1) is provided with a limit slot (17) corresponding to the slots (16), wherein an insertion rod (18) is movably inserted into one of the slots (16), and the end of the insertion rod (18) extends into the corresponding limit slot (17), and the outer end of the insertion rod (18) is fixedly connected to a fixing plate (1) located outside the baffle frame (1), and the fixing plate (1) is fixedly connected to the outer wall of the baffle frame (1), and the lower wall of the insertion rod (18) is fixedly connected to a rubber plate (19) in frictional contact with the outer wall of the material turning roller (4).

3. A blank recovery device according to claim 1, characterized in that: The rear end of the rotating shaft 1 (3) is fixedly connected to a belt pulley 1 (20) located outside the baffle frame (1), and the upper end of one of the rotating shafts 2 (11) is fixedly connected to a belt pulley 2 (21) located on the upper side of the support rod (9).

4. A blank recovery device according to claim 1, characterized in that: The lower ends of the support legs (2) are fixedly connected to positioning plates (22).

5. A blank recovery device according to claim 1, characterized in that: The sieve plate (15) is arranged inclined.

6. A blank recovery device according to claim 3, characterized in that: The belt pulley 1 (20) and the belt pulley 2 (21) are respectively connected to the belt motor 1 and the belt motor 2 via belts.