Valve body high-pressure water cleaning device based on artificial intelligence

Abstract

The utility model relates to the technical field of valve body cleaning and maintenance, in particular to a valve body high-pressure water cleaning device based on artificial intelligence, which comprises a cleaning equipment main body, a clamp disc is mounted on the inner side of the cleaning equipment main body, a clamp for clamping a valve body is mounted at the top of the clamp disc, and a large gear is rotatably clamped on the outer side of the clamp disc. A driving motor is fixedly mounted at the top of the small gear; a stirring rod is fixedly mounted at the bottom of the small gear; a water tank and a clamp disc are mounted on the periphery of the stirring rod; the driving motor is fixedly mounted on the inner side of the cleaning equipment main body; when the valve body is flushed, a flushing solution is continuously stirred, so that the solution in a water tank is uniform, the expected cleaning effect of the valve body is achieved, the large gear rotates in a reciprocating manner to drive the vertical rods and the flushing nozzles to rotate around the valve body, and the outer side of the valve body is flushed without dead corners.

Description

Technical Field

[0001] The utility model relates to the technical field of valve body cleaning and maintenance, in particular to a high-pressure water cleaning device for valve bodies based on artificial intelligence. Background Technique

[0002] As an important means for the maintenance of modern hydraulic systems, high-pressure water cleaning technology is of great significance for valve body cleaning and equipment performance improvement. High-pressure water cleaning can thoroughly remove stubborn pollutants (such as carbon deposits, metal chips, and gum precipitates) in the internal oil passages, valve cores, and mating surfaces of valve bodies. The high-pressure water flow combined with a rotating spray head can reach small channels that are difficult to reach by traditional methods, and the cleaning efficiency is increased by more than 40% compared with solvent cleaning, enabling the valve body cleanliness to reach the ISO4406 16 / 14 / 11 standard, fundamentally solving problems such as valve core jamming and internal leakage caused by oil pollution. From an economic perspective, high-pressure water cleaning can extend the service life of valve bodies by 30% - 50% and reduce the system downtime losses caused by valve body failure.

[0003] When flushing the valve body with high-pressure water, directly flushing the valve body with high-pressure water has a good cleaning effect for valve bodies with less oil contamination. However, when there is more oil contamination on the outside of the valve body, the cleaning effect of simple water flushing is greatly reduced. Some workers will directly add emulsifier to the clear water to improve the cleaning effect. Preparing the solution in advance will cause sedimentation during subsequent spraying, resulting in inconsistent cleaning effects of valve bodies cleaned at different times, and there may be a phenomenon of secondary rework, affecting production efficiency. Summary of the Invention

[0004] In view of the above problems, the present application provides a high-pressure water cleaning device for valve bodies based on artificial intelligence, which solves the problem that the emulsifier solution prepared in advance may settle, thereby affecting the cleaning effect of the valve body.

[0005] The high-pressure water cleaning device for valve bodies based on artificial intelligence includes a cleaning equipment main body. Inside the cleaning equipment main body, a fixture plate is installed. On the top of the fixture plate, a fixture for clamping the valve body is installed. The outer side of the fixture plate is rotationally and detachably connected with a large gear, and multiple flushing nozzles are installed on the top of the large gear;

[0006] The outer side of the large gear is meshed and installed with a small gear, and a driving motor is fixedly installed on the top of the small gear;

[0007] The bottom of the small gear is fixedly installed with a stirring rod, and a water tank is installed around the stirring rod.

[0008] Furthermore, the fixture plate and the driving motor are fixedly installed inside the cleaning equipment main body.

[0009] Furthermore, a water outlet pipe is fixedly installed and communicated at the top of the water tank. Multiple vertical rods are fixedly installed on the top of the large gear. The flushing nozzles are fixedly connected and communicated with the vertical rods. The vertical rods and the water outlet pipe are communicated through a hose and a water pump.

[0010] Furthermore, an emulsifier adding pipe and a water injection pipe are fixedly installed and communicated at the top of the water tank.

[0011] Furthermore, a conveying mechanism is installed on the outer side of the cleaning equipment main body.

[0012] Furthermore, a hanging rail mechanism is installed at the top inside the cleaning equipment main body, and a grasping mechanism is installed at the bottom of the hanging rail mechanism.

[0013] The beneficial effects of the present utility model are as follows:

[0014] For the valve body high-pressure water cleaning device based on artificial intelligence of the present utility model, when flushing the valve body, the flushing solution is continuously stirred to make the solution in the water tank uniform, and the cleaning of the valve body reaches the expected effect;

[0015] The single rotation angle of the reciprocating rotation of the large gear is 45°, which further drives the vertical rod and the flushing nozzle to rotate around the valve body to perform a dead-angle-free flushing on the outer side of the valve body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present utility model will be further described below with reference to the drawings and embodiments.

[0017] Figure 1 It is a schematic diagram of the overall structure of the valve body high-pressure water cleaning device based on artificial intelligence provided by the present utility model;

[0018] Figure 2 It is a schematic diagram of the connection of the hanging rail mechanism of the valve body high-pressure water cleaning device based on artificial intelligence provided by the present utility model;

[0019] Figure 3 It is a schematic diagram of the connection of the large gear of the valve body high-pressure water cleaning device based on artificial intelligence provided by the present utility model;

[0020] Figure 4 It is a schematic diagram of the internal structure of the water tank of the valve body high-pressure water cleaning device based on artificial intelligence provided by the present utility model;

[0021] Figure 5 It is a schematic diagram of the connection of the flushing nozzle of the valve body high-pressure water cleaning device based on artificial intelligence provided by the present utility model.

[0022] In the figure:

[0023] 1. Cleaning equipment main body; 2. Conveying mechanism; 3. Hanging rail mechanism; 4. Grasping mechanism; 5. Clamping disc; 6. Vertical rod; 7. Flushing nozzle; 8. Large gear; 9. Driving motor; 10. Small gear; 11. Water tank; 12. Stirring rod; 13. Emulsifier adding pipe; 14. Water injection pipe; 15. Water outlet pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the present invention in combination with the accompanying drawings and the description of the embodiments or the prior art. Obviously, the following descriptions of the structures of the accompanying drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings. It should be noted here that the descriptions of these embodiments are used to help understand the present invention, but do not constitute a limitation to the present invention.

[0025] As Figures 1 - 5 shown, the embodiment of the present invention provides a high-pressure water cleaning device for valve bodies based on artificial intelligence, including a cleaning equipment main body 1. A fixture plate 5 is installed inside the cleaning equipment main body 1. The fixture plate 5 is fixedly installed inside the cleaning equipment main body 1. A fixture for clamping the valve body is installed on the top of the fixture plate 5. The outer side of the fixture plate 5 is rotationally clamped with a large gear 8. The outer side of the large gear 8 is not fully toothed. A plurality of flushing nozzles 7 are installed on the top of the large gear 8 for flushing the valve body;

[0026] A small gear 10 is meshed and installed on the outer side of the large gear 8. The small gear 10 drives the large gear 8 to rotate. A driving motor 9 is fixedly installed on the top of the small gear 10 for driving the small gear 10 to rotate. The driving motor 9 is fixedly installed inside the cleaning equipment main body 1;

[0027] A stirring rod 12 is fixedly installed at the bottom of the small gear 10. A water tank 11 is installed around the stirring rod 12. The stirring rod 12 is used for stirring the solution inside the water tank 11 to make the concentration of the solution for flushing the valve body basically uniform.

[0028] Specifically, a water outlet pipe 15 is fixedly installed and communicated at the top of the water tank 11. A plurality of vertical rods 6 are fixedly installed on the top of the large gear 8. The flushing nozzles 7 are fixedly connected and communicated with the vertical rods 6. The vertical rods 6 and the water outlet pipe 15 are communicated through a hose and a water pump.

[0029] In this embodiment, the output end of the driving motor 9 rotates clockwise and counterclockwise reciprocally, driving the small gear 10 and the large gear 8 to rotate. The small gear 10 drives the stirring rod 12 to rotate, making the emulsified cleaning agent and hot water blend evenly. The water pump transports the hot water in the water tank 11 from the water outlet pipe 15 to the vertical rods 6 and the flushing nozzles 7 to flush the valve body. During the flushing process, the stirring rod 12 rotates continuously, making the solution in the water tank 11 uniform, and the cleaning of the valve body reaches the expected effect;

[0030] The single rotation angle of the reciprocating rotation of the large gear 8 is 45°, thereby driving the vertical rods 6 and the flushing nozzles 7 to rotate around the valve body to perform a dead-angle-free flushing on the outer side of the valve body.

[0031] Specifically, an emulsifier adding pipe 13 and a water injection pipe 14 are fixedly installed and communicated at the top of the water tank 11. The emulsifier adding pipe 13 is used to add emulsified cleaning agent into the water tank 11, and the water injection pipe 14 is used to add hot water for flushing into the water tank 11.

[0032] In this embodiment, the staff can set it manually or judge the amount of oil stain on the outer side of the valve body through a vision sensor. When the amount of oil stain is large, the emulsified cleaning agent is added from the emulsifier adding pipe 13, and the hot water is added from the water injection pipe 14 to proportionally prepare the flushing solution.

[0033] Specifically, a conveying mechanism 2 is installed outside the cleaning equipment main body 1 for conveying the valve body to the cleaning equipment main body 1.

[0034] Specifically, a hanging rail mechanism 3 is installed at the inner top of the cleaning equipment main body 1 for driving the valve body to move horizontally inside the cleaning equipment main body 1 to reach different workstations to complete automatic cleaning. A grasping mechanism 4 is installed at the bottom of the hanging rail mechanism 3 for grasping the valve body and driving the valve body to lift and lower.

[0035] In this embodiment, the valve body is moved to the cleaning equipment main body 1 by the conveying mechanism 2. The grasping mechanism 4 grasps the valve body, and the hanging rail mechanism 3 drives the valve body to move to the fixture plate 5. The fixture at the top of the fixture plate 5 fixes the valve body.

[0036] Specifically, the cooperation of the conveying mechanism 2, the hanging rail mechanism 3, the grasping mechanism 4, the fixture at the top of the fixture plate 5, and the driving motor 9 is set by a program, which is a relatively mature existing technology and will not be elaborated herein.

[0037] Specific working mode:

[0038] The valve body is moved to the cleaning equipment main body 1 by the conveying mechanism 2. The grasping mechanism 4 grasps the valve body, and the hanging rail mechanism 3 drives the valve body to move to the fixture plate 5. The fixture at the top of the fixture plate 5 fixes the valve body. The staff can set it manually or judge the amount of oil stain on the outer side of the valve body through a vision sensor. When the amount of oil stain is large, the emulsified cleaning agent is added from the emulsifier adding pipe 13, and the hot water is added from the water injection pipe 14. The output end of the driving motor 9 rotates clockwise and counterclockwise reciprocally, driving the small gear 10 and the large gear 8 to rotate. The small gear 10 drives the stirring rod 12 to rotate, so that the emulsified cleaning agent and the hot water are evenly mixed. The water pump conveys the hot water in the water tank 11 from the water outlet pipe 15 to the vertical rod 6 and the flushing nozzle 7 to flush the valve body. During the flushing process, the stirring rod 12 keeps rotating, making the solution in the water tank 11 uniform, and the cleaning of the valve body reaches the expected effect;

[0039] The single rotation angle of the reciprocating rotation of the large gear 8 is 45°, thereby driving the vertical rod 6 and the flushing nozzle 7 to rotate around the valve body to perform a dead-angle-free flushing on the outer side of the valve body.

[0040] After rinsing, the clamp on the top of the fixture plate 5 releases the clamping of the valve body, and the hanging rail mechanism 3 and the grasping mechanism 4 convey the valve body to the next working station.

[0041] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A valve body high-pressure water cleaning device based on artificial intelligence, comprising a cleaning device body (1), a fixture plate (5) is installed inside the cleaning device body (1), and a fixture for clamping the valve body is installed on the top of the fixture plate (5), characterized in that: A large gear (8) is rotatably engaged on the outer side of the fixture plate (5), and a plurality of flushing nozzles (7) are mounted on the top of the large gear (8); A small gear (10) is meshingly mounted on the outer side of the large gear (8), and a driving motor (9) is fixedly mounted on the top of the small gear (10); A stirring rod (12) is fixedly mounted on the bottom of the pinion gear (10), and a water tank (11) is mounted on the periphery of the stirring rod (12).

2. The artificial intelligence-based high-pressure water cleaning device for valve bodies according to claim 1 is characterized in that: The clamping plate (5) and the driving motor (9) are fixedly mounted on the inner side of the cleaning device body (1).

3. The artificial intelligence-based high-pressure water cleaning device for valve bodies according to claim 1, characterized in that: A water outlet pipe (15) is fixedly installed on the top of the water tank (11), a plurality of vertical poles (6) are fixedly installed on the top of the large gear (8), the flushing nozzle (7) is fixedly connected to the vertical poles (6), and the vertical poles (6) are connected to the water outlet pipe (15) via a hose and a water pump.

4. The artificial intelligence-based high-pressure water cleaning device for valve bodies according to claim 1, characterized in that: An emulsifier addition pipe (13) and a water injection pipe (14) are fixedly installed on the top of the water tank (11).

5. The artificial intelligence-based high-pressure water cleaning device for valve bodies according to claim 1 is characterized in that: A conveying mechanism (2) is installed outside the cleaning equipment body (1).

6. The artificial intelligence-based high-pressure water cleaning device for valve bodies according to claim 1, characterized in that: A hanging rail mechanism (3) is installed at the top of the inner side of the cleaning equipment body (1), and a grabbing mechanism (4) is installed at the bottom of the hanging rail mechanism (3).

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