Scraper device for roller cleaning in lithium ion battery rolling process

Abstract

The utility model discloses a scraper device for roller cleaning in a lithium ion battery rolling process and belongs to the technical field of battery production. The two ends of the scraper mounting plate are fixedly connected with output shafts of corresponding synchronous motors respectively, and the two synchronous motors are both fixed to the equipment frame and controlled by a controller to operate synchronously. A blade is installed in the scraper installation plate, the two ends of the scraper installation plate are fixedly connected with cylinder bodies of the corresponding air cylinders through the corresponding connecting frames respectively, a piston rod of each air cylinder is fixedly connected with the corresponding air cylinder connecting block, and the two air cylinder connecting blocks are used for pressing the corresponding sides of the blade respectively. According to the utility model, the replacement time is shortened, the risk of manual operation is reduced, the production cost is reduced, the product yield is improved, the blade can be accurately positioned during installation, the gap between the blade and the roller is automatically adjusted, the problem that the roller is scratched or is not thoroughly cleaned due to improper manual adjustment is avoided, and the production efficiency is improved. And the uniformity and the consistency of the rolled pole piece are ensured.

Description

Technical Field

[0001] The utility model relates to a scraper device for cleaning rollers in the rolling process of lithium-ion batteries, belonging to the technical field of battery production. Background Technique

[0002] During the rolling process of lithium-ion battery production, a certain amount of dust and impurities often adhere to the surface of the rollers. If not cleaned in time, it will seriously affect the rolling quality of the electrode sheets, resulting in problems such as uneven surface and thickness of the electrode sheets, and further affecting the overall performance of the battery.

[0003] Currently, the commonly used method for cleaning rollers in the industry is to install a scraper device on the rollers. However, the existing scraper devices have the following problems in the use process:

[0004] 1. When the scraper is worn or needs to be replaced, it usually requires manual operation in a fixed fixture. This process not only takes a long time, increasing the downtime of the production line, but also manual operation is accompanied by certain safety risks. For example, improper operation may cause injuries to personnel.

[0005] 2. When installing the scraper device, due to the lack of an accurate positioning mechanism, it often relies on manual experience and repeated debugging to determine the appropriate installation position. This method is not only inefficient but also prone to tight or loose gaps between the scraper and the roller due to human errors.

[0006] A too-tight gap may scratch the surface of the roller, causing permanent damage. The scratching of the roller by the scraper not only directly damages the service life of the roller but also may cause the scratched area to become the starting point of sticking to the roller, further exacerbating the sticking phenomenon. Sticking to the roller not only reduces the product quality but also may affect the normal progress of subsequent production processes.

[0007] 3. A too-loose gap cannot effectively remove the dust on the roller, affecting the rolling effect. If the left and right positions are uneven when it is too loose, it will directly lead to problems such as sticking to the roller or inconsistent left and right thicknesses of the rolled electrode sheets, which will directly affect the uniformity and consistency of the battery. Content of the Utility Model

[0008] To solve the problems in the background technique, the utility model provides a scraper device for cleaning rollers in the rolling process of lithium-ion batteries.

[0009] To achieve the above object, the utility model adopts the following technical solutions: A scraping device for cleaning rollers in the rolling process of a lithium-ion battery, comprising a scraping blade mounting plate, a cylinder connecting block, a cylinder and a synchronous motor; both ends of the scraping blade mounting plate are respectively fixedly connected to the output shafts of the corresponding synchronous motors, and the two synchronous motors are both fixed on the equipment frame and controlled to operate synchronously through a controller; a blade is installed inside the scraping blade mounting plate, and both ends of the scraping blade mounting plate are respectively fixedly connected to the cylinder bodies of the corresponding cylinders through the corresponding connecting frames, and the piston rods of each cylinder are respectively fixedly connected to the corresponding cylinder connecting blocks, and the two cylinder connecting blocks are respectively used to press the corresponding sides of the blade.

[0010] A distance measuring sensor is provided on each synchronous motor, and the distance measuring sensor is signal-transmission connected to the controller.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model realizes the rapid and safe replacement of the scraping blade through automatic operation, shortens the replacement time, reduces the risk of manual operation, reduces the production cost, and improves the product yield.

[0013] 2. The utility model ensures accurate positioning when the blade is installed and automatically adjusts the gap with the roller through the linkage of the distance measuring sensor and the synchronous motor, avoiding problems such as roller scratches or incomplete cleaning caused by improper manual adjustment.

[0014] 3. The utility model ensures the uniformity and consistency of the rolled pole piece through the synchronous motor, avoiding problems such as sticking rollers and inconsistent thickness. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the utility model;

[0016] Figure 2 is Figure 1 the front view of

[0017] Figure 3 is Figure 1 the side view of

[0018] Figure 4 is Figure 1 the top view of DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0019] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present invention.

[0020] A scraping device for cleaning rollers in the rolling process of a lithium-ion battery, comprising a scraper mounting plate 3, a cylinder connecting block 5, a cylinder 6, and a synchronous motor 7; both ends of the scraper mounting plate 3 are respectively fixedly connected to the output shafts of the corresponding synchronous motors 7, and the two synchronous motors 7 are both fixed on the equipment frame and controlled to operate synchronously through a controller; a blade 4 is installed in the scraper mounting plate 3, and both ends of the scraper mounting plate 3 are respectively fixedly connected to the cylinder bodies of the corresponding cylinders 6 through the corresponding connecting frames, and the cylinder bodies of the two cylinders 6 are both slidably connected to the equipment frame through the corresponding chutes, and the piston rods of each cylinder 6 are respectively fixedly connected to the corresponding cylinder connecting blocks 5, and the two cylinder connecting blocks 5 are respectively used to press against the corresponding sides of the blade 4. The equipment frame and the connecting frame are not shown in the figure.

[0021] A distance measuring sensor 8 is provided on each synchronous motor 7, and the distance measuring sensor 8 is signal-transmission connected to the controller. The distance between the scraper mounting plate 3 and the roller 1 is controlled by the distance measuring sensor 8 linked to the synchronous motor 7, so as to control the gap between the blade 4 and the roller 1.

[0022] A using method of the scraping device for cleaning rollers in the rolling process of a lithium-ion battery according to the present invention, the method comprising the following steps:

[0023] S1: Drive the roller 1 to lift through the shaft rod 2;

[0024] S2: Start the two synchronous motors 7, drive the scraper mounting plate 3 to turn outwards to a preset position and then stop running;

[0025] S3: Retract the piston rods of the two cylinders 6 to reduce the pressure of the two cylinder connecting blocks 5 against the blade 4;

[0026] S4: Replace the blade 4;

[0027] S5: Extend the piston rods of the two cylinders 6 to drive the two cylinder connecting blocks 5 to re-abut against both sides of the blade 4 to complete the fixation of the blade 4;

[0028] S6: Start the two synchronous motors 7 again, drive the scraper mounting plate 3 to turn inwards to a preset position with the gap size set by the controller through the distance measuring sensor 8 and then stop running to complete the scraper replacement.

[0029] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent conditions of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0030] In addition, it should be understood that although this specification is described in accordance with the embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A scraper device for cleaning rollers in a lithium-ion battery rolling process, characterized in that: The scraper mounting plate (3) comprises a scraper mounting plate (3), a cylinder connecting block (5), a cylinder (6) and a synchronous motor (7); the two ends of the scraper mounting plate (3) are respectively fixedly connected to the output shaft of the corresponding synchronous motor (7); the two synchronous motors (7) are both fixed on the equipment frame and are controlled to operate synchronously by a controller; a blade (4) is installed in the scraper mounting plate (3); the two ends of the scraper mounting plate (3) are respectively fixedly connected to the cylinder body of the corresponding cylinder (6) through the corresponding connecting frame; the piston rod of each cylinder (6) is respectively fixedly connected to the corresponding cylinder connecting block (5); the two cylinder connecting blocks (5) are respectively used to press the corresponding sides of the blade (4).

2. A scraper device for cleaning rollers in a lithium-ion battery rolling process according to claim 1, characterized in that: Each of the synchronous motors (7) is provided with a distance sensor (8), and the distance sensor (8) is connected to the controller for signal transmission.

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