Full-automatic aluminum alloy extrusion forming equipment

By adopting a width-limiting structure and fuel injection structure in aluminum alloy extrusion molding equipment, the problem of difficult control of the width of the aluminum strip and uneven edges is solved, precise control of the width and neatness of the edges are achieved, while reducing friction and extending the service life of the equipment.

CN222999381UActive Publication Date: 2025-06-20JIANGXI JINGHONG ALUMINUM CO LTD
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Patent Information

Application Number
CN202421568648.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-06-20
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

During the extrusion process of existing aluminum alloy cold extrusion molding equipment, the width of the aluminum strip is difficult to control, and the edges are uneven, which has defects.

Method used

A fully automatic aluminum alloy extrusion molding equipment is designed, adopting a width-limiting structure and a fuel injection structure. The width-limiting structure is adjusted by the baffle and a bidirectional screw to limit the width of the aluminum bar; the oil-injecting structure passes through the rubber balloon and atomized spray head to reduce the friction between the aluminum bar and the baffle.

Benefits of technology

Effectively control the processing width of the aluminum strip, ensure neat edges, reduce friction, and extend the service life of the baffle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses full-automatic aluminum alloy extrusion forming equipment, relates to the technical field of aluminum alloy processing, solves the problems that the width of an aluminum strip is inconvenient to control and the edges of the two sides of the aluminum strip are uneven in the extrusion process of the aluminum strip, and comprises a bracket, a plurality of compression rollers and a width limiting structure, the width limiting structure is used for limiting the width of the aluminum strip and mounted on the outer side of the pressing roller; the oil injection structure is used for reducing the friction force between the aluminum strip and the width limiting structure; by installing the width limiting structure, the width of the extruded aluminum alloy strip is limited, it is guaranteed that the edge of the aluminum alloy strip is neat, by installing the oil spraying structure and the pressing assembly, the atomization nozzle sprays lubricating oil along the side wall of the baffle, the friction force between the aluminum alloy strip and the baffle can be effectively reduced, and the service life of the aluminum alloy strip is prolonged. The service life of the baffle is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy processing, in particular to a full-automatic aluminum alloy extrusion forming device. Background Technique

[0002] The aluminum alloy cold extrusion forming equipment is a processing method in which an aluminum alloy blank is placed in a cold extrusion die cavity, and at room temperature, a punch fixed on a press applies pressure to the blank, causing the metal blank to undergo plastic deformation to obtain parts.

[0003] The existing publicly disclosed patent CN210756356U discloses a full-automatic aluminum alloy plate extrusion device for furniture. The feeding mechanism is arranged to facilitate pushing the aluminum strip to be processed, transporting the aluminum strip to be processed to the extrusion area for extrusion. The advancing aluminum strip is extruded by the upper pressing roller and the lower pressing roller, and as the distance between each group of upper and lower pressing rollers decreases, the aluminum alloy plate is extruded and formed. The cutting machine is driven by the lifting mechanism to move down to cut the extruded aluminum strip. At the same time, the pressing mechanism presses and fixes both sides of the aluminum strip to ensure the stability of the cutting process. Automatic cutting treatment is carried out according to the length of the aluminum strip to be produced, which is convenient to control, reduces labor consumption, and improves work efficiency.

[0004] During the use of the above device, when multiple upper and lower rollers extrude the aluminum strip, while the thickness of the aluminum strip under pressure changes, its width will also extend. Since there is a lack of limitation on the extended width of the aluminum strip during the extrusion process of the aluminum strip, it is not only inconvenient to control the width of the aluminum strip during the extrusion process of the aluminum strip, but also unevenness will occur on both sides of the aluminum strip, and there are defects during the use process. Content of the Utility Model

[0005] The purpose of the utility model is to provide a full-automatic aluminum alloy extrusion forming device that is convenient to control the processing width of the aluminum strip, which can solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A full-automatic aluminum alloy extrusion forming device, including a bracket, on which a plurality of pressing rollers are rotatably installed, and further including a width limiting structure for limiting the width of the aluminum strip, the width limiting structure is installed outside the pressing rollers; an oil spraying structure for reducing the friction between the aluminum strip and the width limiting structure, the oil spraying structure is installed outside the width limiting structure; a pressing component for connecting the width limiting structure and the oil spraying structure, the pressing component is installed under the width limiting structure.

[0007] Preferably, the width limiting structure includes baffles that are in movable contact with a plurality of the pressing rollers. There are two groups of the baffles, which are symmetrically distributed. Two bidirectional screws are installed on the lower side of the baffles. The rotation of the bidirectional screws can drive the baffles to move, and the two bidirectional screws are linked by a synchronous pulley and a synchronous belt.

[0008] Preferably, one end of one of the bidirectional screws is fixedly connected to a motor through a coupling. Two symmetrically distributed connecting blocks are fitted on the outer side of the bidirectional screw, and the connecting blocks are fixedly connected to the baffle. A transmission roller is rotatably installed at the right end of the baffle, and the transmission roller facilitates the entry of the aluminum strip between the two baffles.

[0009] Preferably, the oil spraying structure includes two symmetrically distributed rubber balloons, and the rubber balloons are located on the lower side of the baffle. The rubber balloons have a resilient property. The rubber balloons are fixedly connected to the baffle through fixing plates. A conduit I is installed on each side of the two rubber balloons close to each other, and a conduit II is installed on each side of the two rubber balloons far from each other.

[0010] Preferably, one-way valves are fixedly installed between the conduit I, the conduit II and the rubber balloons. A plurality of atomizing nozzles are fixedly installed on each side of the two baffles close to each other. The atomizing nozzles can atomize the lubricating oil, and the atomizing nozzles are communicated with the conduit II. A fuel tank is installed on the lower side of the baffle, and the conduit I is communicated with the fuel tank.

[0011] Preferably, the pressing assembly includes a disc fixedly sleeved on the lower end of the positioning shaft of the transmission roller. A pressing rod is fixedly embedded at the lower end of the disc, and the pressing rod is cylindrical.

[0012] Preferably, at the end of the pressing rod far from the disc, a ball is movably embedded at the lower end of the pressing rod. The ball can reduce the rotational resistance of the pressing rod, and the ball is in rolling contact with the rubber balloon.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By installing the width limiting structure, the two baffles in the width limiting structure can block the two side edges of the aluminum alloy strip during the extrusion of the aluminum alloy strip by the pressing rollers, which is not only beneficial to limiting the width of the aluminum alloy strip after extrusion, but also beneficial to ensuring the neatness of the edges of the aluminum alloy strip. Moreover, the width between the two baffles can be adjusted by the bidirectional screw, which is convenient for processing aluminum alloy strips of different widths.

[0015] 2. By installing an oil injection structure and a pressing component, during the extrusion process of the aluminum alloy strip, the aluminum alloy strip drives the transmission roller to rotate, and the transmission roller drives the disc machine pressing rod in the pressing component to rotate, which is beneficial to intermittently extrude the rubber balloon in the oil injection structure, so that the atomizing nozzle sprays lubricating oil along the side wall of the baffle, which can effectively reduce the friction between the aluminum alloy strip and the baffle and extend the service life of the baffle. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the whole of the present utility model;

[0017] Figure 2 is a schematic diagram of the connection between the width limiting structure and the oil injection structure of the present utility model;

[0018] Figure 3 is a schematic diagram of the connection between the extrusion component and the oil injection structure of the present utility model;

[0019] Figure 4 For the present utility model Figure 3 is an enlarged schematic diagram of A in.

[0020] In the figure: 1. Bracket; 2. Pressure roller; 3. Width limiting structure; 301. Baffle; 302. Bidirectional screw; 303. Connecting block; 304. Transmission roller; 4. Oil injection structure; 401. Rubber balloon; 402. First conduit; 403. Second conduit; 404. Check valve; 405. Atomizing nozzle; 406. Oil tank; 5. Pressing component; 501. Disc; 502. Pressing rod; 503. Ball; 6. Fixed plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Embodiment 1: Please refer to Figure 1 、 Figure 3 , a fully automatic aluminum alloy extrusion forming device shown in the figure, includes a bracket 1, on which a plurality of pressure rollers 2 are rotatably installed, and further includes a width limiting structure 3 for limiting the width of the aluminum strip, the width limiting structure 3 is installed outside the pressure roller 2; an oil injection structure 4 for reducing the friction between the aluminum strip and the width limiting structure 3, the oil injection structure 4 is installed outside the width limiting structure 3; a pressing component 5 for connecting the width limiting structure 3 and the oil injection structure 4, the pressing component 5 is installed below the width limiting structure 3.

[0023] Please refer toFigure 2 The width-limiting structure 3 includes baffles 301 that are movably in contact with a plurality of pressure rollers 2. The number of baffles 301 is two groups and they are symmetrically distributed. Two bidirectional screws 302 are installed on the lower side of the baffle 301. The rotation of the bidirectional screw 302 can drive the baffle 301 to move.

[0024] Please refer to Figure 2 One end of one of the bidirectional screws 302 is fixedly connected to a motor through a coupling. Two symmetrically distributed connecting blocks 303 are fitted and installed on the outer side of the bidirectional screw 302, and the connecting blocks 303 are fixedly connected to the baffle 301. A driving roller 304 is rotatably installed at the right end of the baffle 301. The driving roller 304 facilitates the entry of the aluminum strip between the two baffles 301.

[0025] The working principle for facilitating the control of the processing width of the aluminum strip: The operator controls the operation of the motor. Under the action of the synchronous pulleys and synchronous belt, the motor drives the two bidirectional screws 302 to rotate synchronously. The rotation of the bidirectional screw 302 drives the two baffles 301 to approach or move away from each other through the connecting blocks 303. After adjusting the distance between the two baffles 301 according to requirements, the feeding mechanism conveys the aluminum strip. The aluminum strip is extruded by a plurality of pressure rollers 2, and its width gradually becomes larger. The two baffles 301 block the two side edges of the extruded aluminum strip, which can limit the width of the extruded aluminum strip. This not only makes the processing width of the aluminum strip easy to control, but also helps the edges of the processed aluminum strip to be neat.

[0026] Embodiment 2: Please refer to Figure 3 This embodiment further elaborates on Embodiment 1. The oil spraying structure 4 includes two symmetrically distributed rubber balloons 401, and the rubber balloons 401 are located under the baffle 301. The rubber balloons 401 have a resilient property. The rubber balloons 401 are fixedly connected to the baffle 301 through a fixing plate 6. One conduit 402 is installed on each side where the two rubber balloons 401 are close to each other, and one conduit 403 is installed on each side where the two rubber balloons 401 are far from each other.

[0027] Please refer to Figure 3 One-way valves 404 are fixedly installed between the conduit 402, the conduit 403 and the rubber balloon 401. A plurality of atomizing nozzles 405 are fixedly installed on each side where the two baffles 301 are close to each other. The atomizing nozzles 405 can atomize the lubricating oil, and the atomizing nozzles 405 are communicated with the conduit 403. An oil tank 406 is installed under the baffle 301, and the conduit 402 is communicated with the oil tank 406.

[0028] Please refer to Figure 4 The pressing assembly 5 includes a disc 501 fixedly sleeved on the lower end of the positioning shaft of the driving roller 304. A pressing rod 502 is fixedly embedded at the lower end of the disc 501. The pressing rod 502 is cylindrical.

[0029] Please refer toFigure 4 When pressing the circular part of the pressing rod 502 away from the disc 501, a ball 503 is movably embedded at the lower end of the pressing rod 502. The ball 503 can reduce the rotational resistance of the pressing rod 502, and the ball 503 is in rolling contact with the rubber balloon 401.

[0030] In this embodiment: during the process of the feeding mechanism conveying the aluminum strip, the aluminum strip will drive the transmission roller 304 to rotate. During the rotation of the transmission roller 304, the disc 501 and the pressing rod 502 are driven to rotate. During the rotation of the pressing rod 502, the rubber balloon 401 is extruded through the ball 503. After the rubber balloon 401 is extruded, under the action of the one-way valve 404, the quantitative lubricating oil in the rubber balloon 401 enters the second conduit 403. The quantitative lubricating oil in the second conduit 403 is sprayed out through the atomizing nozzle 405. The atomizing nozzle 405 sprays the lubricating oil on the side wall of the baffle 301, so that when the baffle 301 blocks the two side edges of the aluminum strip, the friction between the aluminum strip and the baffle 301 can be effectively reduced, and the service life of the baffle 301 can be prolonged.

[0031] Embodiment Three: Please refer to Figure 2 This embodiment further illustrates Embodiment One. The two bidirectional screws 302 are linked by a synchronous pulley and a synchronous belt.

[0032] In this embodiment: by adjusting the two baffles 301 through the two bidirectional screws 302, the rotation of the baffle 301 can be effectively avoided, thereby avoiding the contact between the baffle 301 and the pressing roller 2.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "also containing" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic aluminum alloy extrusion forming device, comprising a bracket (1), on which a plurality of pressing rollers (2) are rotatably mounted, characterized in that: Also includes: A width limiting structure (3) for limiting the width of the aluminum strip, wherein the width limiting structure (3) is installed on the outer side of the pressing roller (2); An oil spraying structure (4) is used to reduce the friction between the aluminum strip and the width limiting structure (3), and the oil spraying structure (4) is installed on the outside of the width limiting structure (3); The pressing assembly (5) is used to connect the width limiting structure (3) and the oil injection structure (4), and the pressing assembly (5) is installed on the lower side of the width limiting structure (3).

2. The fully automatic aluminum alloy extrusion forming equipment according to claim 1 is characterized in that: The width limiting structure (3) comprises a baffle (301) that is in active contact with the plurality of pressure rollers (2), the baffles (301) being provided in two groups and being symmetrically distributed, two bidirectional screws (302) being installed on the lower side of the baffle (301), and the two bidirectional screws (302) being linked via a synchronous wheel and a synchronous belt.

3. The fully automatic aluminum alloy extrusion forming equipment according to claim 2 is characterized in that: One end of one of the bidirectional screws (302) is fixedly connected to a motor via a coupling, and two symmetrically distributed connecting blocks (303) are mounted on the outer side of the bidirectional screw (302), and the connecting blocks (303) are fixedly connected to the baffle (301), and a transmission roller (304) is rotatably mounted on the right end of the baffle (301).

4. The fully automatic aluminum alloy extrusion forming equipment according to claim 3 is characterized in that: The oil injection structure (4) comprises two symmetrically distributed rubber balloons (401), and the rubber balloons (401) are located at the lower side of the baffle (301). The rubber balloons (401) are fixedly connected to the baffle (301) via a fixing plate (6). A first conduit (402) is installed on the side where the two rubber balloons (401) are close to each other, and a second conduit (403) is installed on the side where the two rubber balloons (401) are far away from each other.

5. The fully automatic aluminum alloy extrusion forming equipment according to claim 4 is characterized in that: A one-way valve (404) is fixedly installed between the first conduit (402), the second conduit (403) and the rubber balloon (401); a plurality of atomizing nozzles (405) are fixedly installed on one side of the two baffles (301) close to each other, and the atomizing nozzles (405) are connected to the second conduit (403); an oil tank (406) is installed on the lower side of the baffle (301), and the first conduit (402) is connected to the oil tank (406).

6. The fully automatic aluminum alloy extrusion forming equipment according to claim 4, characterized in that: The pressing assembly (5) comprises a disc (501) fixedly sleeved on the lower end of the positioning shaft of the driving roller (304), and a pressing rod (502) is fixedly embedded at the lower end of the disc (501).

7. The fully automatic aluminum alloy extrusion forming equipment according to claim 6 is characterized in that: The pressing rod (502) is far away from the circular shape of the disc (501), and a ball (503) is movably embedded in the lower end of the pressing rod (502), and the ball (503) is in rolling contact with the rubber balloon (401).

Citation Information

Patent Citations

  • Full-automatic aluminum alloy plate extrusion device for furniture

    CN210756356U