Steel structure machining equipment

By designing a steel structure processing equipment combining workbench, support frame, power telescopic cylinder, pressure mold and bending mold, the problems of frequent mold replacement and cumbersome debris cleaning in existing equipment are solved, and efficient multiple structure processing and automatic cleaning are achieved, which improves work efficiency and processing quality.

CN222999446UActive Publication Date: 2025-06-20HAINAN QINGHE STEEL STRUCTURE ENGINEERING CO LTD
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Patent Information

Application Number
CN202421897650.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-20
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing steel structure processing equipment needs to frequently replace the mold during the processing process, which is troublesome and does not conducive to the improvement of work efficiency. The remaining debris after processing need to be manually cleaned, which is a large amount of labor and affects the processing quality.

Method used

A steel structure processing equipment is designed, using a combined structure of a workbench, support frame, power telescopic cylinder, pressure mold and bending mold. Through the control of the power telescopic cylinder, the pressure mold and bending mold are made to cooperate with the bending mold for processing, and the debris on the mold surface are automatically cleaned through the air pump and air outlet hood system.

Benefits of technology

The processing of multiple structures is realized on one equipment, reducing the frequency of mold replacement, improving work efficiency, and reducing the labor of workers through the automatic cleaning system and improving the processing quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses steel structure machining equipment which comprises a workbench, a supporting frame is arranged on the workbench, a plurality of power telescopic cylinders are arranged on the supporting frame and distributed at equal intervals, a mounting table is arranged on the workbench, a pressure applying die is arranged at the lower end of each power telescopic cylinder, and the pressure applying dies are arranged on the mounting table. The pressing dies and the bending dies are different in structure and are matched with each other, an air outlet cover is arranged at one end of the workbench, a material collecting opening is formed in the other end of the workbench, an air pump is arranged at one end of the air outlet cover, the air pump is matched with the air outlet cover, an air outlet is formed in the air outlet cover, and the material collecting opening is communicated with the air outlet cover. According to the equipment, multiple machining structures are provided at a time, operation of workers is facilitated, chippings are automatically cleaned, the labor amount of the workers is reduced, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel processing, and more specifically, it relates to a steel structure processing device. Background Technique

[0002] A steel structure is a basic component made of section steel or steel plates. According to requirements, it can be made into various structures and used as different installation structures to meet the setting needs. It is widely used in construction fields such as bridges, factories, pipelines, and tracks.

[0003] Common steel structure processing equipment utilizes the toughness of steel materials and uses extrusion to bend and process steel. Generally, the structure of common steel structure processing equipment is simple, and most can only install one type of mold for one type of bending processing. However, in actual production, some steel materials need to be subjected to multiple different bending processes according to different usage requirements. Therefore, workers need to frequently replace the processing molds, which is rather troublesome to operate and not conducive to improving work efficiency. Moreover, during the structure processing, the steel will deform when being processed. Although it will not break, it may generate debris. After one processing, the mold is likely to have residual debris, which will affect the next processing. Therefore, it needs to be cleaned, but it is rather troublesome for workers to clean after each processing, and the labor intensity is relatively large. In addition, when the molds cooperate to process the steel, the molds need to be moved to pick up and place the steel. During the movement, the alignment between the molds may be problematic. If the molds are not aligned during cooperation, the processing quality will be affected. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] In view of the problems existing in the prior art, the utility model provides a steel structure processing device to solve the technical problems mentioned in the background technique.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solution: A steel structure processing device includes a workbench, a support frame is provided on the workbench, a power telescopic cylinder is provided on the support frame, there are multiple power telescopic cylinders, and they are arranged at equal intervals. An installation table is provided on the workbench, a pressing mold is provided at the lower end of the power telescopic cylinder, a bending mold is provided on the installation table, multiple groups of pressing molds and bending molds are provided, and the structure of each group is different and they cooperate with each other;

[0008] One end of the workbench is provided with an air outlet hood, and the other end is provided with a material receiving port. An air pump is provided at one end of the air outlet hood, the air pump cooperates with the air outlet hood, an air outlet is provided on the air outlet hood, and the air outlet cooperates with the bending mold.

[0009] The present utility model is further configured such that positioning posts are provided on the pressing die, and positioning grooves are formed on the bending die to ensure the processing quality.

[0010] The present utility model is further configured such that an installation plate is provided at the lower end of the power telescopic cylinder, an installation slot is formed on the installation plate, an insertion block is provided at the upper end of the pressing die, the insertion block is matched with the installation slot, an installation groove is formed on the installation table, and the bending die is matched with the installation groove to facilitate the replacement of relevant dies.

[0011] The present utility model is further configured such that fixing holes are formed on both the installation plate and the installation table, fixing bolts are provided in the fixing holes, fixing grooves are formed on the insertion block and the bending die, and the fixing holes and the fixing grooves are both matched with the fixing bolts to ensure the stability of the die.

[0012] The present utility model is further configured such that a sliding frame is provided at the lower end of the workbench, a collection box is provided in the sliding frame, and the collection box is matched with the discharge port to facilitate the collection of debris.

[0013] The present utility model is further configured such that a driving push rod is provided at one end of the workbench, a movable block is provided at the output end of the driving push rod, a height push rod is provided on the movable block, and an assembly frame is provided at the output end of the height push rod to facilitate changing the position of the steel and facilitating the work of workers.

[0014] The present utility model is further configured such that a threaded rod is provided on the assembly frame, a rotating knob is fixedly connected to the upper end of the threaded rod, and a pressing block is rotatably connected to the lower end to adapt to different steels.

[0015] The present utility model is further configured such that a protective pad is provided at the lower end of the pressing block to protect the steel.

[0016] The present utility model is further configured such that a transverse push rod is provided at one end of the assembly frame, and the transverse push rod is matched with the height push rod to adjust the processing position of the steel to meet the processing requirements.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the present utility model provides a steel structure processing device, which has the following beneficial effects:

[0019] 1. The device is supported by the cooperation of the workbench and the support frame. The installation table is used to install the lower bending die, and the power telescopic cylinder is used to install the upper pressing die. Under the control of the power telescopic cylinder, the pressing die presses on the bending die, thereby processing the steel between them. Through the cooperation of multiple groups of pressing dies and bending dies, processing structures of multiple structures are set on one device, and it is no longer necessary to frequently replace different dies during processing, which facilitates the operation of workers and improves work efficiency.

[0020] 2. Power is provided by an air pump, guided through an air outlet hood, and the air flow is discharged through an air outlet, so that the gas blows away the debris remaining on the surface of the mold and is discharged through the manual feeding port. The cleaning of the mold is completed by mechanical equipment, eliminating the need for manual operation by workers, reducing the labor intensity of workers, and improving work efficiency.

[0021] 3. Through the cooperation of the positioning posts and the positioning grooves, when the molds come into contact, the positioning posts are inserted into the positioning grooves for positioning, thus ensuring alignment between the pressing mold and the bending mold, ensuring stable processing of the steel structure, and ensuring product quality. Brief Description of the Drawings

[0022] Figure 1 It is a front structural schematic diagram of a steel structure processing device in the present utility model;

[0023] Figure 2 It is a structural schematic diagram of the workbench after the mold is removed in the present utility model;

[0024] Figure 3 It is a structural schematic diagram of the cooperation between the pressing mold and the power telescopic cylinder after the pressing mold is removed in the present utility model;

[0025] Figure 4 It is a structural schematic diagram of the cooperation between the pressing mold and the bending mold after they are removed in the present utility model;

[0026] Figure 5 It is a structural schematic diagram of the cooperation of the assembly frame in the present utility model.

[0027] In the figure: 1. Workbench; 2. Support frame; 3. Power telescopic cylinder; 4. Installation table; 5. Pressing mold; 6. Bending mold; 7. Air outlet hood; 8. Material receiving port; 9. Air pump; 10. Air outlet; 11. Positioning post; 12. Positioning groove; 13. Installation plate; 14. Insertion slot; 15. Insertion block; 16. Installation groove; 17. Fixing hole; 18. Fixing bolt; 19. Fixing groove; 20. Sliding frame; 21. Collection box; 22. Driving push rod; 23. Movable block; 24. Height push rod; 25. Assembly frame; 26. Threaded rod; 27. Rotating knob; 28. Pressing block; 29. Protection pad; 30. Horizontal push rod. Detailed Description of the Preferred Embodiment

[0028] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0029] It should be pointed out that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.

[0030] In the present utility model, unless otherwise specified, the orientations such as "upper" and "lower" generally refer to the directions shown in the drawings or the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left" and "right" generally refer to the left and right shown in the drawings; "inner" and "outer" refer to the inner and outer of the contours of the respective components themselves, but the above orientation terms are not used to limit the present utility model.

[0031] Please refer to Figures 1-5 , a steel structure processing device, including a workbench 1, a support frame 2 is provided on the workbench 1, a power telescopic cylinder 3 is provided on the support frame 2, a plurality of power telescopic cylinders 3 are provided and arranged at equal intervals, an installation table 4 is provided on the workbench 1, a pressing die 5 is provided at the lower end of the power telescopic cylinder 3, a bending die 6 is provided on the installation table 4, a plurality of groups of pressing dies 5 and bending dies 6 are provided, and the structures of each group are different and cooperate with each other;

[0032] An air outlet hood 7 is provided at one end of the workbench 1, a material receiving port 8 is opened at the other end, an air pump 9 is provided at one end of the air outlet hood 7, the air pump 9 cooperates with the air outlet hood 7, an air outlet 10 is opened on the air outlet hood 7, and the air outlet 10 cooperates with the bending die 6.

[0033] In this embodiment, when using the device, under the support of the workbench 1 and the support frame 2, the device works. The steel to be processed is placed into the bending die 6, and then by controlling the power telescopic cylinder 3, the power telescopic cylinder 3 drives the pressing die 5 to press down, cooperate with the corresponding bending die, process the steel into the corresponding shape, then the power telescopic cylinder 3 drives the pressing die 5 to rise, and then the steel is taken out and placed into another bending die, and the pressing die 5 is driven by another group of power telescopic cylinders 3 to press down. Through the cooperation of multiple groups of pressing dies 5 and bending dies, the processing of multiple positions of the steel is realized.

[0034] More specifically, during the gap of the bending process, control the air pump 9 to work. By providing air pressure through the air pump 9, the gas flows into the air outlet hood 7 and is blown out from the air outlet 10, blowing out the debris remaining on the bending die, and making the debris fall into the material receiving port 8 at the other end.

[0035] Please refer to Figure 3 and Figure 4 , as an implementation manner of the die cooperation: a positioning column 11 is provided on the pressing die 5, and a positioning groove 12 is opened on the bending die 6.

[0036] Specifically, when the pressing die 5 and the bending die 6 cooperate, as the pressing die 5 descends, before contacting the bending die 6, the positioning column 11 will first insert into the positioning groove 12 to ensure the alignment between the dies.

[0037] Please refer to Figures 1-3, As a further implementation of the mold installation: a mounting plate 13 is provided at the lower end of the power telescopic cylinder 3, an insertion slot 14 is formed on the mounting plate 13, an insertion block 15 is provided at the upper end of the pressing mold 5, the insertion block 15 cooperates with the insertion slot 14, an installation groove 16 is formed on the installation table 4, and the bending mold 6 cooperates with the installation groove 16.

[0038] Specifically, when installing the pressing mold 5, the insertion block 15 is inserted into the insertion slot 14, so as to install the pressing mold 5 on the mounting plate 13, and the bending mold 6 is loaded into the installation groove 16. Restricted by the insertion slot 14, it is convenient to replace the pressing mold 5 and the bending mold 6.

[0039] Please refer to Figures 1-4 , As a further implementation of the mold installation: fixing holes 17 are formed on both the mounting plate 13 and the installation table 4, fixing bolts 18 are provided in the fixing holes 17, fixing grooves 19 are formed on the insertion block 15 and the bending mold 6, and the fixing holes 17 and the fixing grooves 19 both cooperate with the fixing bolts 18.

[0040] Specifically, the fixing bolts 18 pass through the fixing holes 17 and are inserted into the fixing grooves 19 for fixation, so as to fix the pressing mold 5 and the bending mold 6.

[0041] Please refer to Figure 1 and Figure 2 , As a further implementation of the workbench: a sliding frame 20 is provided at the lower end of the workbench 1, a collection box 21 is provided in the sliding frame 20, and the collection box 21 cooperates with the discharge port.

[0042] Specifically, supported by the sliding frame 20, the collection box 21 is located at the lower end of the discharge port to collect the cleaned debris. The collection box 21 can be pulled out of the sliding frame 20 to clean the collected debris.

[0043] Please refer to Figure 1 , As a further implementation of the workbench: a driving push rod 22 is provided at one end of the workbench 1, a movable block 23 is provided at the output end of the driving push rod 22, a height push rod 24 is provided on the movable block 23, and an assembly frame 25 is provided at the output end of the height push rod 24.

[0044] Specifically, the steel to be processed is loaded into the assembly frame 25. The device frame is driven to move by the height push rod 24, so that the steel is loaded into the bending mold 6. After a set of processing is completed, the steel is driven to leave the bending mold 6 by the height push rod 24, and then the movable block 23 is driven to move by the driving push rod 22, so that the assembly frame 25 drives the steel to move to another set of bending molds 6.

[0045] Please refer to Figure 5, As a further implementation of the assembly rack: a threaded rod 26 is provided on the assembly rack 25. The upper end of the threaded rod 26 is fixedly connected with a rotating knob 27, and the lower end is rotatably connected with a pressing block 28.

[0046] Specifically, by controlling the threaded rod 26 through the rotating knob 27, the threaded rod 26 cooperates with the assembly rack 25 to drive the pressing block 28 to move, so that the pressing block 28 clamps the steel.

[0047] Please refer to Figure 5 , As a further implementation of the pressing block: a protective pad 29 is provided at the lower end of the pressing block 28.

[0048] Specifically, the pressing block 28 contacts the steel through the protective pad 29 to avoid damage caused by pressing.

[0049] Please refer to Figure 1 , As a further implementation of the assembly rack: a transverse push rod 30 is provided at one end of the assembly rack 25, and the transverse push rod 30 cooperates with the height push rod 24.

[0050] Specifically, by pushing the assembly rack 25 through the transverse push rod 30, the assembly rack 25 drives the steel to move horizontally to adapt to the cooperation between different molds.

[0051] In summary, when the overall equipment is in use (or running):

[0052] When using the equipment to work, connect the equipment to an external power supply. Supported by the workbench 1 and the support frame 2, the equipment works. According to the processing requirements, select several appropriate pressure molds 5 and bending molds 6 for mold installation. Among them, the pressure molds 5 and bending molds 6 in the drawings are reference figures, and different structures of molds can be used according to needs. Insert the insertion block 15 into the insertion slot 14 to install the pressure mold 5 on the mounting plate 13, and the bending mold 6 is installed in the installation slot 16. Restricted by the insertion slot 14, it is convenient to replace the pressure mold 5 and the bending mold 6. And through the fixing bolt 18 passing through the fixing hole 17 and inserting into the fixing slot 19 for fixation, the pressure mold 5 and the bending mold 6 are fixed. During operation, load the steel to be processed into the assembly rack 25. Control the threaded rod 26 through the rotating knob 27, so that the threaded rod 26 cooperates with the assembly rack 25 to drive the pressing block 28 to move, so that the pressing block 28 clamps the steel, and the pressing block 28 contacts the steel through the protective pad 29 to avoid damage caused by pressing. Drive the device rack to move by controlling the height push rod 24, so that the steel is loaded into the bending mold 6. After completing a set of processing, drive the steel to leave the bending mold 6 through the height push rod 24, and then drive the movable block 23 to move through the drive push rod 22, so that the assembly rack 25 drives the steel to move to another set of bending molds 6 for the next processing. Through the cooperation of multiple pressure molds 5 and bending molds, processing at multiple positions of the steel is achieved.

[0053] When processing steel in the mold, by controlling the power telescopic cylinder 3, the power telescopic cylinder 3 drives the pressing mold 5 to press down, cooperate with the corresponding bending mold, and as the pressing mold 5 descends, before contacting the bending mold 6, the positioning column 11 will first insert into the positioning groove 12 to ensure the alignment of the mold. Through the cooperation of the pressing mold 5 and the bending mold 6, the steel is processed into the corresponding shape, and then the power telescopic cylinder 3 drives the pressing mold 5 to rise to complete the processing process. And during the gap of the bending process, when the steel moves, control the air pump 9 to work. Through the air pressure provided by the air pump 9, the gas flows into the air outlet hood 7 and is blown out from the air outlet 10 to blow out the debris remaining on the bending mold, so that the debris falls into the material receiving port 8 at the other end. The collection box 21 is supported by the sliding frame 20 and is located at the lower end of the discharge port to collect the cleaned debris. Pulling out the collection box 21 from the sliding frame 20 can clean the collected debris.

[0054] In all the solutions mentioned above, for the connection between two components, welding, the cooperation of bolts and nuts, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated here one by one. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel structure processing equipment, comprising a workbench (1), characterized in that: The workbench (1) is provided with a support frame (2), the support frame (2) is provided with a power telescopic cylinder (3), a plurality of the power telescopic cylinders (3) are provided and are arranged at equal intervals, a mounting platform (4) is provided on the workbench (1), a pressure mold (5) is provided at the lower end of the power telescopic cylinder (3), a bending mold (6) is provided on the mounting platform (4), and a plurality of groups of the pressure mold (5) and the bending mold (6) are provided, and the structures of each group are different and cooperate with each other; An air outlet hood (7) is provided at one end of the workbench (1), and a material receiving port (8) is provided at the other end. An air pump (9) is provided at one end of the air outlet hood (7), and the air pump (9) cooperates with the air outlet hood (7). An air outlet (10) is provided on the air outlet hood (7), and the air outlet (10) cooperates with the bending mold (6).

2. The steel structure processing equipment according to claim 1 is characterized in that: The pressure-applying die (5) is provided with a positioning column (11), and the bending die (6) is provided with a positioning groove (12).

3. The steel structure processing equipment according to claim 1 is characterized in that: The lower end of the power telescopic cylinder (3) is provided with a mounting plate (13), the mounting plate (13) is provided with a mounting slot (14), the upper end of the pressure-applying die (5) is provided with an insertion block (15), the insertion block (15) cooperates with the mounting slot (14), the mounting platform (4) is provided with a mounting slot (16), and the bending die (6) cooperates with the mounting slot (16).

4. The steel structure processing equipment according to claim 3 is characterized in that: The mounting plate (13) and the mounting platform (4) are both provided with fixing holes (17), and fixing bolts (18) are arranged in the fixing holes (17). The insertion block (15) and the bending die (6) are both provided with fixing grooves (19), and the fixing holes (17) and the fixing grooves (19) are both matched with the fixing bolts (18).

5. The steel structure processing equipment according to claim 1 is characterized in that: A sliding frame (20) is provided at the lower end of the workbench (1), a collecting box (21) is provided inside the sliding frame (20), and the collecting box (21) cooperates with the discharge port.

6. The steel structure processing equipment according to claim 1 is characterized in that: A driving push rod (22) is provided at one end of the workbench (1); a movable block (23) is provided at the output end of the driving push rod (22); a height push rod (24) is provided on the movable block (23); and an assembly frame (25) is provided at the output end of the height push rod (24).

7. The steel structure processing equipment according to claim 6 is characterized in that: The assembly frame (25) is provided with a threaded rod (26), the upper end of the threaded rod (26) is fixedly connected with a rotating knob (27), and the lower end of the threaded rod (26) is rotatably connected with a pressure block (28).

8. The steel structure processing equipment according to claim 7 is characterized in that: A protection pad (29) is provided at the lower end of the pressure block (28).

9. The steel structure processing equipment according to claim 6, characterized in that: A transverse push rod (30) is provided at one end of the assembly frame (25), and the transverse push rod (30) cooperates with the height push rod.