Centering device for machining annular forgings
By designing a centering device for processing annular forging, including clamping, placement and centering mechanisms, the problems of low manual centering efficiency and inaccuracy in the prior art are solved, and efficient and precise centering effects are achieved.
Patent Information
- Application Number
- CN202421787922.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the processing of ring forgings, the prior art relies on manual scribing and centering, which is inefficient and easily affected by human factors, resulting in a failure to meet the accuracy standards.
A centering device for processing an annular forging is designed, including a clamping mechanism, a placement mechanism and a centering mechanism. The clamping mechanism drives the screw to rotate through the motor, adjusts the distance of the clamping plate to center; the placement mechanism drives the rotation shaft to rotate through the motor, and the annular forgings rotate to mark the center; the centering mechanism drives the telescopic tube to slide through the cylinder, and the centering head contacts the annular forging for centering.
Through the automated centering process, errors of manual centering are avoided, the accuracy and efficiency of centering are improved, and the accuracy of the shape and size of the ring forging is ensured.
Smart Images
Figure CN222999608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of centering, in particular to a centering device for the processing of ring forgings. Background Technique
[0002] A forging is an object made of metal that is shaped and given an appropriate compressive force through plastic deformation by applying an external force. This external force is usually achieved by using tools such as a hammer or a press. During the forging process, the metal undergoes complex deformation and recrystallization processes, forming a more uniform and refined grain structure. This structure significantly improves the physical properties of the metal, such as enhancing strength, toughness, and corrosion resistance. Currently, in the manufacturing process of ring forgings, the centering stage is one of the important stages.
[0003] During the forging process, workers usually use the method of manual scribing and centering to determine the shape and size of the forging. Although this method can ensure accuracy to a certain extent, it is very time-consuming. Each master needs to manually scribe lines, measure, and center according to the size of the forging, which is not only inefficient but also affected by human factors, resulting in unqualified accuracy. Content of the Utility Model
[0004] The purpose of the utility model is to provide a centering device for the processing of ring forgings to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A centering device for the processing of ring forgings, including a base, the upper end of the base is fixedly connected with a clamping mechanism, one side of the base is provided with a limiting groove, a screw rod is fixedly connected in the limiting groove, the clamping mechanism includes a support plate, one end of the support plate is fixedly connected with a motor I, the output end of the motor I is fixedly connected with a screw rod, one end of the screw rod is fixedly connected with a limiting block, and one end of the limiting block is fixedly connected with a clamping plate.
[0006] By adopting the above technical solution, by starting the motor I, the motor I drives the screw rod to rotate, and the thread on the screw rod is a positive and negative thread. Due to the cooperation between the limiting block and the limiting groove, the limiting block moves, so that the distance between the clamping plates can be adjusted, and the midpoint of the distance between the clamping plates is the center of the ring forging, and then centering processing is carried out, so that the error caused by manual centering by employees can be avoided, and the centering effect meets the standard.
[0007] Preferably, one end of the base is fixedly connected with a placing mechanism, the placing mechanism includes a support block, one end of the support block is fixedly connected with a motor II, the output end of the motor II is fixedly connected with a rotating shaft, and the upper end of the rotating shaft is fixedly connected with a placing plate.
[0008] By adopting the above technical solution, by starting the second motor, the second motor can drive the rotating shaft to rotate, so that the placing plate rotates, and thus the ring forging rotates, and the centering head marks the center point of the ring forging.
[0009] Preferably, one end of the clamping plate is fixedly connected with a fixing plate, one end of the fixing plate is fixedly connected with a nut, and one end of the nut is fixedly connected with a positioning plate.
[0010] By adopting the above technical solution, by rotating the nut on the fixing plate, the positioning plate on the nut moves, so as to adapt to ring forgings of different thicknesses.
[0011] Preferably, an anti-slip film is fixedly connected to the upper end of the placing plate.
[0012] By adopting the above technical solution, the anti-slip film on the placing plate can prevent the ring forging from shifting when the placing plate rotates, thus ensuring the accuracy of centering.
[0013] Preferably, a centering mechanism is fixedly connected to one end of the base. The centering mechanism includes a protection plate, one end of the protection plate is fixedly connected with a cylinder, one end of the cylinder is fixedly connected with a mounting ring, one end of the mounting ring is fixedly connected with a telescopic tube, one end of the telescopic tube is fixedly connected with a mounting plate, and one end of the mounting plate is fixedly connected with a centering head.
[0014] By adopting the above technical solution, by starting the cylinder in the centering mechanism, the cylinder makes the telescopic tube installed in the mounting ring work, so that the centering head slides down, touches the ring forging, and then performs centering.
[0015] Preferably, a control console is fixedly connected to one end of the base. One end of the control console is fixedly connected with a display screen, and one end of the control console is fixedly connected with a button.
[0016] By adopting the above technical solution, the rotation angle of the rotating shaft is displayed through the display screen, and then the device can be controlled to work through the button.
[0017] Preferably, support feet are fixedly connected to the lower end of the base.
[0018] By adopting the above technical solution, the support feet provide bearing capacity, so as to facilitate the operation of the device.
[0019] Compared with the prior art, the beneficial effects of the present utility model are:
[0020] 1. By providing a clamping mechanism, starting Motor 1 causes it to drive the screw rod to rotate. The threads on the screw rod are left - hand and right - hand threads. Due to the cooperation between the limit block and the limit groove, the limit block moves, enabling the adjustment of the distance between the clamping plates. The mid - point of the distance between the clamping plates is the center of the ring forging, and then centering is performed, thus avoiding the errors caused by manual centering by employees and ensuring that the centering effect meets the standard.
[0021] 2. By providing a placement mechanism, starting Motor 2 enables it to drive the rotating shaft to rotate, causing the placement plate to rotate, and thus the ring forging to rotate, allowing the centering head to mark the center point of the ring forging.
[0022] 3. By providing a centering mechanism, starting the cylinder in the centering mechanism causes the cylinder to make the telescopic tube installed in the mounting ring work, lowering the centering head to contact the ring forging, and then centering is performed. Brief Description of the Drawings
[0023] Figure 1 It is a schematic diagram of the main structure of the device of the present utility model;
[0024] Figure 2 It is a schematic diagram of the clamping mechanism of the present utility model;
[0025] Figure 3 It is a schematic diagram of the placement mechanism of the present utility model;
[0026] Figure 4 It is a schematic diagram of the centering mechanism of the present utility model.
[0027] In the figure: 1. Base; 2. Support feet; 3. Console; 4. Display screen; 5. Button; 6. Centering mechanism; 7. Clamping mechanism; 8. Placement mechanism; 9. Limit groove; 10. Screw rod; 11. Support plate; 12. Motor 1; 13. Limit block; 14. Clamping plate; 15. Fixed plate; 16. Nut; 17. Positioning plate; 18. Support block; 19. Motor 2; 20. Rotating shaft; 21. Placement plate; 22. Anti - slip film; 23. Protective plate; 24. Cylinder; 25. Mounting ring; 26. Telescopic tube; 27. Mounting plate; 28. Centering head. Detailed Embodiment
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Please refer to Figure 1 and Figure 2 ,this utility model provides a technical solution: a centering device for processing annular forgings, including a base 1. A support foot 2 is fixedly connected to the lower end of the base 1. The support foot 2 provides bearing capacity, facilitating the operation of the equipment. One end of the base 1 is fixedly connected to a console 3. One end of the console 3 is fixedly connected to a display screen 4. One end of the console 3 is fixedly connected to a button 5. The rotation angle of the rotating shaft 20 is displayed through the display screen 4, and then the equipment can be controlled through the button 5. A clamping mechanism 7 is fixedly connected to the upper end of the base 1. The annular forging can be fixed through the clamping mechanism 7. A limiting groove 9 is opened on one side of the base 1. A screw rod 10 is fixedly connected in the limiting groove 9. The clamping mechanism 7 includes a support plate 11. One end of the support plate 11 is fixedly connected to a motor 12. The output end of the motor 12 is fixedly connected to the screw rod 10. One end of the screw rod 10 is fixedly connected to a limiting block 13. One end of the limiting block 13 is fixedly connected to a clamping plate 14. By starting the motor 12, the motor 12 drives the screw rod 10 to rotate. The thread on the screw rod 10 is a positive and negative thread. Due to the cooperation between the limiting block 13 and the limiting groove 9, the limiting block 13 moves, so that the distance between the clamping plates 14 can be adjusted. The midpoint of the distance between the clamping plates 14 is the center of the annular forging, and then centering treatment is carried out, avoiding the error generated by manual centering of employees, so that the centering effect meets the standard. One end of the clamping plate 14 is fixedly connected to a fixing plate 15. One end of the fixing plate 15 is fixedly connected to a nut 16. One end of the nut 16 is fixedly connected to a positioning plate 17. By rotating the nut 16 on the fixing plate 15, the positioning plate 17 on the nut 16 moves, so as to adapt to annular forgings of different thicknesses.
[0030] Please refer to Figure 3 ,a placing mechanism 8 is fixedly connected to one end of the base 1. The placing mechanism 8 includes a support block 18. One end of the support block 18 is fixedly connected to a motor 19. The output end of the motor 19 is fixedly connected to a rotating shaft 20. The upper end of the rotating shaft 20 is fixedly connected to a placing plate 21. By starting the motor 19, the motor 19 drives the rotating shaft 20 to rotate, so that the placing plate 21 rotates, and thus the annular forging rotates, enabling the centering head 28 to mark the center point of the annular forging. An anti-slip film 22 is fixedly connected to the upper end of the placing plate 21. The anti-slip film 22 on the placing plate 21 can prevent the annular forging from shifting when the placing plate 21 rotates, ensuring the accuracy of centering.
[0031] Please refer to Figure 4, one end of the base 1 is fixedly connected with a centering mechanism 6. The centering mechanism 6 includes a protection plate 23. One end of the protection plate 23 is fixedly connected with a cylinder 24. One end of the cylinder 24 is fixedly connected with a mounting ring 25. One end of the mounting ring 25 is fixedly connected with a telescopic tube 26. One end of the telescopic tube 26 is fixedly connected with a mounting plate 27. One end of the mounting plate 27 is fixedly connected with a centering head 28. By starting the cylinder 24 in the centering mechanism 6, the cylinder 24 makes the telescopic tube 26 installed in the mounting ring 25 work, so that the centering head 28 slides down, makes the centering head 28 contact the ring forging, and then performs centering.
[0032] Working principle: First, place the ring forging on the placing plate 21. By starting the first motor 12, the first motor 12 drives the screw rod 10 to rotate. The threads on the screw rod 10 are left - hand and right - hand threads. Due to the cooperation between the limit block 13 and the limit groove 9, the limit block 13 moves, so that the distance between the clamping plates 14 can be adjusted, and the ring forging is fixed. The mid - point of the distance between the clamping plates 14 is the center of the ring forging, and then centering treatment is carried out, which can avoid the errors caused by manual centering by employees, so that the centering effect meets the standard. Secondly, by rotating the nut 16 on the fixing plate 15, the positioning plate 17 on the nut 16 moves, so as to adapt to ring forgings of different thicknesses. Finally, by starting the second motor 19, the second motor 19 drives the rotating shaft 20 to rotate, so that the placing plate 21 rotates, and thus the ring forging rotates. By starting the cylinder 24 in the centering mechanism 6, the cylinder 24 makes the telescopic tube 26 installed in the mounting ring 25 work, so that the centering head 28 slides down, makes the centering head 28 contact the ring forging, marks the center point of the ring forging by the centering head 28, and then performs centering.
[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A centering device for processing annular forgings, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a clamping mechanism (7), a limiting groove (9) is cut on one side of the base (1), a screw rod (10) is fixedly connected in the limiting groove (9), the clamping mechanism (7) comprises a support plate (11), one end of the support plate (11) is fixedly connected to a motor 1 (12), the output end of the motor 1 (12) is fixedly connected to the screw rod (10), one end of the screw rod (10) is fixedly connected to a limiting block (13), and one end of the limiting block (13) is fixedly connected to a clamping plate (14).
2. A centering device for ring forging processing according to claim 1, characterized in that: One end of the base (1) is fixedly connected to a placement mechanism (8), the placement mechanism (8) comprises a support block (18), one end of the support block (18) is fixedly connected to a second motor (19), an output end of the second motor (19) is fixedly connected to a rotating shaft (20), and an upper end of the rotating shaft (20) is fixedly connected to a placement plate (21).
3. A centering device for ring forging processing according to claim 1, characterized in that: One end of the clamping plate (14) is fixedly connected to a fixing plate (15), one end of the fixing plate (15) is fixedly connected to a nut (16), and one end of the nut (16) is fixedly connected to a positioning plate (17).
4. A centering device for ring forging processing according to claim 2, characterized in that: An anti-slip film (22) is fixedly connected to the upper end of the placement plate (21).
5. A centering device for ring forging processing according to claim 1, characterized in that: One end of the base (1) is fixedly connected to a centering mechanism (6), the centering mechanism (6) comprising a protective plate (23), one end of the protective plate (23) is fixedly connected to a cylinder (24), one end of the cylinder (24) is fixedly connected to a mounting ring (25), one end of the mounting ring (25) is fixedly connected to a telescopic tube (26), one end of the telescopic tube (26) is fixedly connected to a mounting plate (27), and one end of the mounting plate (27) is fixedly connected to a centering head (28).
6. A centering device for ring forging processing according to claim 2, characterized in that: One end of the base (1) is fixedly connected to a control console (3), one end of the control console (3) is fixedly connected to a display screen (4), and one end of the control console (3) is fixedly connected to a button (5).
7. A centering device for ring forging processing according to claim 2, characterized in that: A supporting foot (2) is fixedly connected to the lower end of the base (1).