Automatic assembling system for shaft parts

By designing an automatic assembly system for shaft components and using automation devices to receive, rotate and engage shaft components, the problem of low assembly efficiency of transmission shafts in the electric drive system of new energy vehicles is solved, and efficient automatic assembly is achieved.

CN223000064UActive Publication Date: 2025-06-20SILING INTELLIGENT ROBOT TECH (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202422086690.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-20
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The drive shaft assembly of new energy vehicle electric drive systems is difficult, and the existing technology mainly relies on manual operations, resulting in low production efficiency.

Method used

An automatic assembly system for shaft components is designed, including a workbench, a first assembly device, a second assembly device and a third assembly device, through which the shaft components can be automatically received, rotated and engaged to realize automatic assembly.

Benefits of technology

Automatic assembly of shaft components is realized, production efficiency is improved, and errors and waste in manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic assembling system for shaft parts. The automatic assembling system comprises a workbench, a first assembling device, a second assembling device and a third assembling device. The first assembling device is arranged on the workbench and used for receiving the first shaft part, and the first assembling device can drive the first shaft part to rotate; the second assembling device is arranged on the workbench and used for receiving a second shaft component, and the second assembling device can drive the second shaft component to move horizontally; the third assembling device is arranged on the workbench and used for receiving a third shaft component, and the third assembling device can drive the third shaft component to translate and enable the third shaft component to move from a second receiving position to a second assembling position; wherein the second receiving position is a position far away from the second shaft part; the second assembly position is close to the second shaft part; and at the second assembly position, the second shaft part is meshed with the third shaft part.
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Description

Technical Field

[0001] The present disclosure relates to an automatic assembly system for shaft components and belongs to the technical field of automation equipment. Background Art

[0002] What is provided in this part is only background information related to the present disclosure, and it is not necessarily prior art.

[0003] As the "heart" of new energy vehicles, the electric drive system has a great impact on the core technical indicators of its service performance.

[0004] Since the electric drive system of new energy vehicles includes multiple drive shafts, the difficulty of automatic assembly is relatively high; the assembly of drive shafts in the electric drive system in the prior art is generally completed by manual operation, resulting in low production efficiency.

[0005] Therefore, it is necessary to develop an automatic assembly system for shaft components to complete the automatic assembly operation of shaft components. Summary of the Utility Model

[0006] In order to solve one of the above technical problems, the present disclosure provides an automatic assembly system for shaft components.

[0007] According to one aspect of the present disclosure, there is provided an automatic assembly system for shaft components, characterized by comprising:

[0008] A workbench;

[0009] A first assembly device, which is arranged on the workbench and is used to receive a first shaft component, and the first assembly device can drive the first shaft component to rotate;

[0010] A second assembly device, which is arranged on the workbench and is used to receive a second shaft component, and the second assembly device can drive the second shaft component to translate and enable the second shaft component to move from a first receiving position to a first assembly position; wherein, the first receiving position is a position far from the first shaft component; the first assembly position is a position close to the first shaft component; and at the first assembly position, the first shaft component is engaged with the second shaft component; and

[0011] A third assembly device, which is arranged on the workbench and is used to receive a third shaft component, and the third assembly device can drive the third shaft component to translate and enable the third shaft component to move from a second receiving position to a second assembly position; wherein, the second receiving position is a position far from the second shaft component; the second assembly position is a position close to the second shaft component; and at the second assembly position, the second shaft component is engaged with the third shaft component.

[0012] An automatic assembly system for shaft components according to at least one embodiment of the present disclosure, the first assembly device comprising:

[0013] A first assembly tooling, the first assembly tooling being disposed on the workbench and being configured to receive a first shaft component and being capable of driving the first shaft component to rotate; and

[0014] A first pressing tooling, the first pressing tooling being capable of being driven to move in a direction approaching or departing from the first assembly tooling in a horizontal direction; wherein, the first pressing tooling can press the first shaft component at a position approaching the first assembly tooling.

[0015] An automatic assembly system for shaft components according to at least one embodiment of the present disclosure, a first guide rail is provided on the workbench, and the first pressing tooling is configured to be driven by a first pressing driving device to slide along the first guide rail, wherein the first pressing driving device is disposed on the workbench.

[0016] An automatic assembly system for shaft components according to at least one embodiment of the present disclosure, the first assembly tooling comprising:

[0017] A cylinder body, the cylinder body being fixed to the workbench, a counterbore is provided at an upper end of the cylinder body, and the counterbore of the cylinder body can accommodate and hold a first bearing of the first shaft component located below;

[0018] A rotating rod, the rotating rod being rotatably disposed in the cylinder body and located inside the cylinder body;

[0019] A rotation driving device, the rotation driving device being configured to drive the rotating rod to rotate, wherein when the first shaft component is disposed on the first assembly tooling, the rotating rod drives the first shaft component to rotate.

[0020] An automatic assembly system for shaft components according to at least one embodiment of the present disclosure, the first pressing tooling comprising:

[0021] A first pressing base, the first pressing base being capable of being driven by a first pressing driving device to slide along the first guide rail;

[0022] A first pressing head driving device, the first pressing head driving device being disposed on the first pressing base; and

[0023] A first pressing head component, the first pressing head component being rotatably disposed on an output shaft of the first pressing head driving device, and the first pressing head component being capable of being driven by the first pressing head driving device to perform a lifting movement in a vertical direction.

[0024] An automatic assembly system for shaft components according to at least one embodiment of the present disclosure, the second assembly device comprising:

[0025] A second guide rail, which is arranged on the workbench;

[0026] A second assembly tooling, which is configured to be driven by a second assembly driving device to slide along the second guide rail; and

[0027] A second pressing tooling, which can be driven to move in a direction approaching or departing from the second assembly tooling; wherein, the second pressing tooling can press a second shaft component at a position approaching the second assembly tooling.

[0028] For the shaft component automatic assembly system according to at least one embodiment of the present disclosure, the second pressing tooling is configured to be driven by a second pressing driving device to slide along the second guide rail, wherein the second pressing driving device is arranged on the second assembly tooling.

[0029] For the shaft component automatic assembly system according to at least one embodiment of the present disclosure, the second pressing tooling includes:

[0030] A second pressing base, which can be driven by a second pressing driving device to slide along the second guide rail;

[0031] A second pressing head driving device, which is arranged on the second pressing base; and

[0032] A second pressing head component, which is rotatably arranged on the output shaft of the second pressing head driving device, and the second pressing head component can be driven by the second pressing head driving device to generate a lifting motion in the vertical direction.

[0033] For the shaft component automatic assembly system according to at least one embodiment of the present disclosure, the third assembly device includes:

[0034] A third guide rail, which is arranged on the workbench;

[0035] A third assembly tooling, which is configured to be driven by a third assembly driving device to slide along the third guide rail; and

[0036] A third pressing tooling, which can be driven to move in a direction approaching or departing from the third assembly tooling; wherein, the third pressing tooling can press a third shaft component at a position approaching the third assembly tooling.

[0037] For the shaft component automatic assembly system according to at least one embodiment of the present disclosure, the third pressing tooling includes:

[0038] A third pressing base, which can be driven by a third pressing driving device to slide along the third guide rail;

[0039] A third pressing head driving device, which is arranged on a third pressing base; and

[0040] A third pressing head component, which is rotatably arranged on the output shaft of the third pressing head driving device and can be driven by the third pressing head driving device to generate a lifting motion in the vertical direction.

[0041] An automatic shaft component assembly system according to at least one embodiment of the present disclosure, a fourth assembly device, which is arranged on the workbench for receiving a fourth shaft component, and the fourth assembly device can drive the fourth shaft component to translate and enable the fourth shaft component to move from a third receiving position to a third assembly position; wherein, the third receiving position is a position far from the first shaft component; the third assembly position is a position close to the first shaft component; and at the third assembly position, the first shaft component is engaged with the fourth shaft component.

[0042] An automatic shaft component assembly system according to at least one embodiment of the present disclosure, the fourth assembly device includes:

[0043] A fourth guide rail, which is arranged on the workbench;

[0044] A fourth assembly tooling, which is arranged to be driven by a fourth assembly driving device to slide along the fourth guide rail; and

[0045] A fourth pressing tooling, which can be driven to move in a direction approaching or away from the fourth assembly tooling; wherein, the fourth pressing tooling can press the fourth shaft component at a position close to the fourth assembly tooling.

[0046] An automatic shaft component assembly system according to at least one embodiment of the present disclosure, the fourth pressing tooling includes:

[0047] A fourth pressing base, which can be driven by a fourth pressing driving device to slide along the fourth guide rail;

[0048] A fourth pressing head driving device, which is arranged on the fourth pressing base; and

[0049] A fourth pressing head component, which is rotatably arranged on the output shaft of the fourth pressing head driving device and can be driven by the fourth pressing head driving device to generate a lifting motion in the vertical direction.

[0050] An automatic shaft component assembly system according to at least one embodiment of the present disclosure, further includes:

[0051] A handling device for handling the assembled first shaft component, second shaft component, and third shaft component; or the handling device for handling the assembled first shaft component, fourth shaft component, and third shaft component.

[0052] For the shaft component automatic assembly system according to at least one embodiment of the present disclosure, the second shaft component, third shaft component, and fourth shaft component are all provided with central holes; wherein, the handling device includes a three-jaw pneumatic chuck, and the jaws of the three-jaw pneumatic chuck extend into the central holes of the second shaft component, third shaft component, or fourth shaft component to clamp the second shaft component, third shaft component, or fourth shaft component.

[0053] For the shaft component automatic assembly system according to at least one embodiment of the present disclosure, the handling device further includes: a jaw for clamping the first shaft component. Description of the Drawings

[0054] The drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, are used to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are included in this specification and form a part of this specification.

[0055] Figure 1 It is a schematic structural diagram of a shaft component automatic assembly system according to an embodiment of the present disclosure.

[0056] Figure 2 It is a schematic diagram of the positions of the shaft components to be assembled in a shaft component automatic assembly system according to an embodiment of the present disclosure.

[0057] Figure 3 It is a schematic structural diagram of a first assembly device of a shaft component automatic assembly system according to an embodiment of the present disclosure.

[0058] Figure 4 It is a schematic structural diagram of a first assembly tooling of a shaft component automatic assembly system according to an embodiment of the present disclosure.

[0059] Figure 5 It is a schematic structural diagram of the first assembly tooling of a shaft component automatic assembly system according to an embodiment of the present disclosure from another angle.

[0060] Figure 6 It is a schematic structural diagram of a second assembly device of a shaft component automatic assembly system according to an embodiment of the present disclosure.

[0061] Figure 7 It is a schematic structural diagram of a third assembly device of a shaft component automatic assembly system according to an embodiment of the present disclosure.

[0062] Figure 8Schematic diagram of the structure of the handling device of the shaft component automatic assembly system according to an embodiment of the present disclosure.

[0063] Figure 9 Partial schematic diagram of the structure of the handling device of the shaft component automatic assembly system according to an embodiment of the present disclosure.

[0064] Figure 10 Is Figure 9 Enlarged schematic diagram of part A of

[0065] Figure 11 Partial schematic diagram of the structure of the handling device of the shaft component automatic assembly system according to an embodiment of the present disclosure.

[0066] Specifically, the reference numerals in the figure are:

[0067] 100 Workbench

[0068] 200 First assembly device

[0069] 210 First assembly tooling

[0070] 211 Cylinder

[0071] 212 Rotating rod

[0072] 213 Rotating drive device

[0073] 220 First pressing tooling

[0074] 221 First pressing base

[0075] 222 First pressing head component

[0076] 223 First pressing head drive device

[0077] 230 First guide rail

[0078] 240 First pressing drive device

[0079] 300 Second assembly device

[0080] 310 Second assembly tooling

[0081] 320 Second pressing tooling

[0082] 321 Second pressing base

[0083] 322 Second pressing head component

[0084] 323 Second pressing head drive device

[0085] 330 Second guide rail

[0086] 340 Second assembly drive device

[0087] 350 Second pressing drive device

[0088] 400 Third assembly device

[0089] 410 Third assembly tooling

[0090] 420 Third pressing tooling

[0091] 421 Third pressing base

[0092] 422 Third pressing head component

[0093] 423 Third pressing head drive device

[0094] 430 Third guide rail

[0095] 440 Third assembly drive device

[0096] 450 Third pressing drive device

[0097] 500 Fourth assembly device

[0098] 510 Fourth assembly tooling

[0099] 520 Fourth pressing tooling

[0100] 521 Fourth pressing base

[0101] 522 Fourth pressing head component

[0102] 523 Fourth pressing head drive device

[0103] 530 Fourth guide rail

[0104] 540 Fourth assembly drive device

[0105] 550 Fourth pressing drive device

[0106] 600 Handling device

[0107] 610 Seat component

[0108] 620 Vertical slider

[0109] 630 Mounting plate

[0110] 640 Sliding plate

[0111] 650 Guide post

[0112] 660 Limit plate

[0113] 670 Three-jaw pneumatic chuck

[0114] 680 Positioning part

[0115] 690 Chuck. Detailed Implementation Modes

[0116] The following further elaborates on the present disclosure in conjunction with the accompanying drawings and implementation modes. It can be understood that the specific implementation modes described herein are only used to explain the relevant content and do not limit the present disclosure. Additionally, it should be noted that for the convenience of description, only the parts related to the present disclosure are shown in the drawings.

[0117] It should be noted that, without conflict, the implementation modes in the present disclosure and the features in the implementation modes can be combined with each other. The following will elaborate on the technical solutions of the present disclosure with reference to the accompanying drawings and in conjunction with the implementation modes.

[0118] Unless otherwise specified, the exemplary implementation modes / embodiments shown will be understood to provide exemplary features of various details of some ways that can implement the technical concept of the present disclosure in practice. Therefore, unless otherwise specified, without departing from the technical concept of the present disclosure, the features of various implementation modes / embodiments can be additionally combined, separated, interchanged, and / or rearranged.

[0119] In the drawings, cross-hatching and / or shading are generally used to make the boundaries between adjacent components clear. Thus, unless stated otherwise, the presence or absence of cross-hatching or shading does not convey or imply any preference or requirement for the specific material, material properties, dimensions, proportions, commonality between the components shown, and / or any other characteristics, attributes, properties, etc. of the components. Additionally, in the drawings, for clarity and / or descriptive purposes, the dimensions and relative dimensions of the components may be exaggerated. When the exemplary embodiments can be implemented differently, the specific process sequences can be executed in an order different from that described. For example, two consecutively described processes can be executed substantially simultaneously or in an order opposite to that described. Moreover, the same reference numerals denote the same components.

[0120] When a component is referred to as being "on" or "above" another component, "connected to" or "coupled to" another component, the component can be directly on the other component, directly connected to or directly coupled to the other component, or there may be intermediate components. However, when the component is referred to as being "directly on" another component, "directly connected to" or "directly coupled to" another component, there are no intermediate components. For this reason, the term "connection" can refer to physical connection, electrical connection, etc., and can have or not have intermediate components.

[0121] For descriptive purposes, the present disclosure may use spatial relative terms such as "under", "below", "beneath", "lower", "above", "upper", "on", "higher", and "side (e.g., as in "sidewall")" to describe the relationship of one component to another (other) component as shown in the drawings. In addition to the orientation depicted in the drawings, the spatial relative terms are also intended to encompass different orientations of the device during use, operation, and / or manufacturing. For example, if the device in the drawings is flipped, a component described as "under" or "beneath" another component or feature will then be positioned "above" the other component or feature. Thus, the exemplary term "under" can encompass both the "above" and "below" orientations. Additionally, the device can be otherwise positioned (e.g., rotated 90 degrees or at other orientations), and accordingly, the spatial relative descriptors used herein are to be interpreted.

[0122] The terms used herein are for the purpose of describing particular embodiments and are not intended to be limiting. As used herein, unless the context clearly indicates otherwise, the singular forms "a", "an", and "the" are also intended to include the plural forms. Additionally, when the terms "comprise" and / or "include" and their variants are used in this specification, it is stated that there are the stated features, integers, steps, operations, components, assemblies, and / or groups thereof, but it does not preclude the presence or addition of one or more other features, integers, steps, operations, components, assemblies, and / or groups thereof. It should also be noted that, as used herein, the terms "substantially", "about", and other similar terms are used as approximate terms and not as terms of degree, and thus they are used to account for the inherent deviations of measured, calculated, and / or provided values that would be recognized by a person of ordinary skill in the art.

[0123] Figure 1 is a schematic structural diagram of an automatic shaft component assembly system according to an embodiment of the present disclosure.

[0124] As Figure 1 shown, the automatic shaft component assembly system of the present disclosure may include components such as a workbench 100, a first assembly device 200, a second assembly device 300, and a third assembly device 400.

[0125] Thus, the automatic shaft component assembly system of the present disclosure can combine multiple shaft components (the shaft components may be motor shafts) together and form a correct transmission relationship; then, the assembled shaft components can be integrally transported by a handling device 600 into a gearbox housing, and the assembled shaft components can be correctly installed in the gearbox housing, thereby realizing the automatic assembly of the shaft components and solving the technical problems proposed in the background art.

[0126] Figure 2 It is a schematic diagram of the position of the shaft component to be assembled in the automatic assembly system of the shaft component according to an embodiment of the present disclosure. Figure 3 It is a schematic structural diagram of the first assembly device in the automatic assembly system of the shaft component according to an embodiment of the present disclosure. Figure 4 It is a schematic structural diagram of the first assembly tooling in the automatic assembly system of the shaft component according to an embodiment of the present disclosure. Figure 5 It is a schematic structural diagram of the first assembly tooling in the automatic assembly system of the shaft component according to an embodiment of the present disclosure from another angle.

[0127] As Figures 2 to 5 shown, the workbench 100 of the present disclosure is arranged substantially horizontally. Thus, the shaft component to be assembled in the present disclosure can be arranged substantially vertically, and the assembly of multiple shaft components is completed on the workbench 100.

[0128] Specifically, as Figure 2 and Figure 3 shown, components such as a first assembly device 200, a second assembly device 300, and a third assembly device 400 can be arranged on the workbench 100.

[0129] The first assembly device 200 is used to receive the first shaft component, and the first assembly device 200 can drive the first shaft component to rotate; the first shaft component in the present disclosure can include a first gear shaft and first bearings arranged at both ends of the gear shaft; and the first gear shaft may not be assembled with the first bearings together, but the assembly of the first gear shaft and the first bearings is realized through the first assembly device 200 of the present disclosure. Of course, the first assembly device 200 of the present disclosure can also be used to receive the first shaft component that has been assembled, that is, the first bearings of the first shaft component have been installed on the first gear shaft.

[0130] In a specific embodiment, the first assembly device 200 includes: a first assembly tooling 210 and a first pressing tooling 220; wherein, the first assembly tooling 210 is arranged on the workbench 100, and the first assembly tooling 210 is used to receive the first shaft component, and the first assembly tooling 210 can drive the first shaft component to rotate; the first pressing tooling 220 can be driven to move in a direction approaching or away from the first assembly tooling 210; wherein, the first pressing tooling 220 can press the first shaft component at a position close to the first assembly tooling 210.

[0131] More specifically, a first guide rail 230 is arranged on the workbench 100, and the first pressing tooling 220 is arranged to be able to be driven by a first pressing driving device 240 to slide along the first guide rail 230, wherein the first pressing driving device 240 is arranged on the workbench 100.

[0132] In the present disclosure, the first pressing drive device 240 may be a linear drive device, and the linear drive device may be selected from a cylinder, a hydraulic cylinder, or an electric cylinder. Specifically, the first pressing drive device 240 of the present disclosure may be a cylinder. Wherein, the cylinder block of the cylinder can be fixed to the workbench 100, and the piston rod of the cylinder is fixed to the first pressing tooling 220; and the sliding of the first pressing tooling 220 along the first guide rail 230 is realized by the telescopic movement of the cylinder.

[0133] In a specific embodiment, as Figure 4 and Figure 5 shown, the first assembly tooling 210 of the present disclosure may include components such as a cylinder body 211, a rotating rod 212, and a rotation drive device 213.

[0134] The cylinder body 211 is fixed to the workbench 100, and a counterbore is provided at the upper end of the cylinder body 211. The counterbore of the cylinder body 211 can accommodate and hold the lower first bearing of the first shaft component.

[0135] The rotating rod 212 is rotatably arranged in the cylinder body 211 and is located inside the cylinder body 211. For example, the rotating rod 212 can be rotatably supported on the inner wall of the cylinder body 211 through a bearing. The upper end of the rotating rod 212 of the present disclosure can be located outside the cylinder body 211. Correspondingly, when the first bearing or the first shaft component is supported by the cylinder body 211, at least a part of the upper end of the rotating rod 212 can be inserted into the inside of the first gear shaft and is in transmission connection with the first gear shaft. For example, the rotating rod 212 can be connected to the inner surface of the first gear shaft by key connection or by interference fit or other means. Specifically, the transmission connection method between the rotating rod 212 and the first gear shaft can be selected from a suitable connection method in the prior art according to the structure and other characteristics of the first gear shaft, and will not be elaborated one by one herein.

[0136] The rotation drive device 213 can be directly or indirectly fixed to the workbench 100 and can drive the rotating rod 212 to rotate. In the present disclosure, the rotation axis of the rotation drive device 213 coincides with the rotation axis of the rotating rod 212, and the rotation drive device 213 and the rotating rod 212 can be in transmission connection through an elastic coupling.

[0137] Referring again to Figure 2, the first pressing tooling 220 of the present disclosure includes: a first pressing base 221, a first pressing head component 222, and a first pressing head driving device 223; the first pressing base 221 is arranged to be slidable along the first guide rail 230, that is, the first pressing base 221 can be driven by the first pressing driving device 240 to move. The first pressing head driving device 223 is arranged on the first pressing base 221, and the first pressing head driving device 223 can be selected as a linear driving mechanism, such as a cylinder, a hydraulic cylinder, or an electric cylinder, etc. The first pressing head component 222 is rotatably arranged on the output shaft of the first pressing head driving device 223. Thus, the first pressing head component 222 can be driven by the first pressing head driving device 223 to generate a lifting motion in the vertical direction. That is to say, at this time, the first pressing head component 222 will be able to approach or move away from the first shaft component in the axial direction of the first shaft component. Correspondingly, when the first pressing head component 222 approaches the first shaft component, it can press the first shaft component from the upper end, or press the first bearing located above the first gear shaft into the first gear shaft.

[0138] Correspondingly, when the first shaft component is driven to rotate, since the first pressing head component 222 can rotate relative to the output shaft of the first pressing head driving device 223, correspondingly, the output shaft of the first pressing head driving device 223 will not rotate.

[0139] Figure 6 is a schematic structural diagram of the second assembling device of the shaft component automatic assembling system according to an embodiment of the present disclosure.

[0140] The second assembling device 300 is used to receive the second shaft component, and the second assembling device 300 can drive the second shaft component to translate and enable the second shaft component to move from the first receiving position to the first assembling position; wherein, the first receiving position is a position far from the first shaft component; the first assembling position is a position close to the first shaft component; and at the first assembling position, the first shaft component and the second shaft component are engaged.

[0141] The second shaft component of the present disclosure may include a second gear shaft and second bearings arranged at both ends of the gear shaft; and the second gear shaft may not be assembled with the second bearings together, but the assembly of the second gear shaft and the second bearings is realized through the second assembling device 300 of the present disclosure. Of course, the second assembling device 300 of the present disclosure can also be used to receive the second shaft component that has been assembled, that is, the second bearings of the second shaft component have been installed on the second gear shaft.

[0142] In a specific embodiment, the second assembly device 300 includes: a second assembly tooling 310, a second pressing tooling 320, and a second guide rail 330; wherein, the second guide rail 330 is provided on the workbench 100, and the second assembly tooling 310 is configured to be driven by a second assembly driving device 340 to slide along the second guide rail 330; wherein, the second assembly tooling 310 is used to receive the second shaft component.

[0143] In the present disclosure, the second assembly driving device 340 may be a linear driving device, and the linear driving device may be selected from a cylinder, a hydraulic cylinder, or an electric cylinder. Specifically, the second assembly driving device 340 of the present disclosure may be a cylinder. Wherein, the cylinder block of the cylinder can be fixed to the workbench 100, and the piston rod of the cylinder is fixed to the second assembly tooling 310; and the sliding of the second assembly tooling 310 along the second guide rail 330 is achieved by the telescopic movement of the cylinder.

[0144] The second pressing tooling 320 can be driven to move in the horizontal direction so as to approach or move away from the second assembly tooling 310; wherein, the second pressing tooling 320 can press the second shaft component at a position close to the second assembly tooling 310.

[0145] The second pressing tooling 320 is configured to be driven by a second pressing driving device 350 to slide along the second guide rail 330, wherein the second pressing driving device 350 is disposed on the second pressing tooling 320.

[0146] In the present disclosure, the second pressing driving device 350 may be a linear driving device, and the linear driving device may be selected from a cylinder, a hydraulic cylinder, or an electric cylinder. Specifically, the second pressing driving device 350 of the present disclosure may be a rodless cylinder.

[0147] Refer again to Figure 2, the second pressing tooling 320 of the present disclosure includes: a second pressing base 321, a second pressing head component 322, and a second pressing head driving device 323; the second pressing base 321 is arranged to be slidable along the second guide rail 330, that is, the second pressing base 321 can be driven by the second pressing driving device 350 to move. The second pressing head driving device 323 is arranged on the second pressing base 321, and the second pressing head driving device 323 can be selected as a linear driving mechanism, such as a cylinder, a hydraulic cylinder or an electric cylinder, etc. The second pressing head component 322 is rotatably arranged on the output shaft of the second pressing head driving device 323. Thus, the second pressing head component 322 can be driven by the second pressing head driving device 323 to generate a lifting movement in the vertical direction. That is to say, at this time, the second pressing head component 322 will be able to approach or move away from the second shaft component in the axial direction of the second shaft component. Correspondingly, when the second pressing head component 322 approaches the second shaft component, it can press the second shaft component from the upper end, or press the second bearing located above the second gear shaft into the second gear shaft.

[0148] Correspondingly, when the second shaft component is driven to rotate, since the second pressing head component 322 can rotate relative to the output shaft of the second pressing head driving device 323, correspondingly, the output shaft of the second pressing head driving device 323 will not rotate.

[0149] Figure 7 It is a schematic structural diagram of the third assembling device of the shaft component automatic assembling system according to an embodiment of the present disclosure.

[0150] The third assembling device 400 is used to receive the third shaft component, and the third assembling device 400 can drive the third shaft component to translate, and enable the third shaft component to move from the second receiving position to the second assembling position; wherein, the second receiving position is a position far from the second shaft component; the second assembling position is a position close to the second shaft component; and at the second assembling position, the second shaft component and the third shaft component are meshed.

[0151] The third shaft component of the present disclosure may include a third gear shaft and third bearings arranged at both ends of the gear shaft; and the third gear shaft may not be assembled with the third bearings together, but the assembly of the third gear shaft and the third bearings is realized through the third assembling device 400 of the present disclosure. Of course, the third assembling device 400 of the present disclosure can also be used to receive the third shaft component that has been assembled, that is, the third bearings of the third shaft component have been installed on the third gear shaft.

[0152] In a specific embodiment, the third assembly device 400 includes: a third assembly tooling 410, a third pressing tooling 420, and a third guide rail 430; wherein, the third guide rail 430 is provided on the workbench 100, and the third assembly tooling 410 is configured to be driven by a third assembly driving device 440 to slide along the third guide rail 430; wherein, the third assembly tooling 410 is used to receive the third shaft component.

[0153] In the present disclosure, the third assembly driving device 440 may be a linear driving device, and the linear driving device may be selected from a cylinder, a hydraulic cylinder, or an electric cylinder. Specifically, the third assembly driving device 440 of the present disclosure may be a cylinder. Wherein, the cylinder block of the cylinder can be fixed to the workbench 100, and the piston rod of the cylinder is fixed to the third assembly tooling 410; and the sliding of the third assembly tooling 410 along the third guide rail 430 is realized by the telescoping of the cylinder.

[0154] The third pressing tooling 420 can be driven to move in the horizontal direction so as to approach or move away from the third assembly tooling 410; wherein, the third pressing tooling 420 can press the third shaft component at a position close to the third assembly tooling 410. Specifically, the third pressing tooling 420 is configured to be driven by a third pressing driving device 450 to slide along the third guide rail 430, wherein the third pressing driving device 450 is arranged on the third pressing tooling 420.

[0155] In the present disclosure, the third pressing driving device 450 may be a linear driving device, and the linear driving device may be selected from a cylinder, a hydraulic cylinder, or an electric cylinder. Specifically, the third pressing driving device 450 of the present disclosure may be a rodless cylinder.

[0156] Referring again to Figure 2 , the third pressing tooling 420 of the present disclosure includes: a third pressing base 421, a third pressing head component 422, and a third pressing head driving device 423; the third pressing base 421 is configured to be able to slide along the third guide rail 430, that is, the third pressing base 421 can be driven by the third pressing driving device 450 to move. The third pressing head driving device 423 is arranged on the third pressing base 421, and the third pressing head driving device 423 can be selected as a linear driving mechanism, such as a cylinder, a hydraulic cylinder, or an electric cylinder, etc. The third pressing head component 422 is rotatably arranged on the output shaft of the third pressing head driving device 423. Thus, the third pressing head component 422 can be driven by the third pressing head driving device 423 to generate a lifting movement in the vertical direction. That is to say, at this time, the third pressing head component 422 will be able to approach or move away from the third shaft component in the axial direction of the third shaft component. Correspondingly, when the third pressing head component 422 approaches the third shaft component, it can press the third shaft component from the upper end, or press the third bearing located above the third gear shaft into the third gear shaft.

[0157] Accordingly, when the third shaft member is driven to rotate, since the third pressing head member 422 can rotate relative to the output shaft of the third pressing head driving device 423, accordingly, the output shaft of the third pressing head driving device 423 does not rotate.

[0158] Refer again to Figure 3 , the shaft member automatic assembly system of the present disclosure further includes a fourth assembly device 500. The fourth assembly device 500 is configured to receive a fourth shaft member, and the fourth assembly device 500 can drive the fourth shaft member to translate, and enable the fourth shaft member to move from a third receiving position to a third assembly position; wherein, the third receiving position is a position away from the first shaft member; the third assembly position is a position close to the first shaft member; and at the third assembly position, the first shaft member is engaged with the fourth shaft member.

[0159] The fourth shaft member of the present disclosure may include a fourth gear shaft and fourth bearings provided at both ends of the gear shaft; and the fourth gear shaft may not be assembled with the fourth bearings together, but the assembly of the fourth gear shaft and the fourth bearings is achieved through the fourth assembly device 500 of the present disclosure. Of course, the fourth assembly device 500 of the present disclosure can also be used to receive the fourth shaft member that has been assembled, that is, the fourth bearings of the fourth shaft member have been installed on the fourth gear shaft.

[0160] In a specific embodiment, the fourth assembly device 500 includes: a fourth assembly tooling 510, a fourth pressing tooling 520, and a fourth guide rail 530; wherein, the fourth guide rail 530 is provided on the workbench 100, and the fourth assembly tooling 510 is configured to be driven by a fourth assembly driving device 540 to slide along the fourth guide rail 530; wherein, the fourth assembly tooling 510 is used to receive the fourth shaft member.

[0161] In the present disclosure, the fourth assembly driving device 540 may be a linear driving device, and the linear driving device may be selected from a cylinder, a hydraulic cylinder, or an electric cylinder. Specifically, the fourth assembly driving device 540 of the present disclosure may be a cylinder. Wherein, the cylinder block of the cylinder can be fixed to the workbench 100, and the piston rod of the cylinder is fixed to the fourth assembly tooling 510; and the sliding of the fourth assembly tooling 510 along the fourth guide rail 530 is achieved through the telescopic movement of the cylinder.

[0162] The fourth pressing tooling 520 can be driven to move in the horizontal direction so as to approach or move away from the fourth assembly tooling 510; wherein, the fourth pressing tooling 520 can press the fourth shaft member at a position close to the fourth assembly tooling 510. Specifically, the fourth pressing tooling 520 is configured to be driven by a fourth pressing driving device 550 to slide along the fourth guide rail 530, wherein the fourth pressing driving device 550 is provided on the fourth pressing tooling 520.

[0163] In the present disclosure, the fourth pressing driving device 550 may be a linear driving device, and the linear driving device may be selected from a cylinder, a hydraulic cylinder, or an electric cylinder. Specifically, the fourth pressing driving device 550 of the present disclosure may be a rodless cylinder.

[0164] Referring again to Figure 2 , the fourth pressing tooling 520 of the present disclosure includes: a fourth pressing base 521, a fourth pressing head member 522, and a fourth pressing head driving device 523; the fourth pressing base 521 is arranged to be slidable along the fourth guide rail 530, that is, the fourth pressing base 521 can be driven by the fourth pressing driving device 550 to move. The fourth pressing head driving device 523 is arranged on the fourth pressing base 521, and the fourth pressing head driving device 523 can be selected as a linear driving mechanism, such as a cylinder, a hydraulic cylinder, or an electric cylinder, etc. The fourth pressing head member 522 is rotatably arranged on the output shaft of the fourth pressing head driving device 523. Thus, the fourth pressing head member 522 can be driven by the fourth pressing head driving device 523 to generate a lifting movement in the vertical direction. That is to say, at this time, the fourth pressing head member 522 will be able to approach or move away from the fourth shaft member in the axial direction of the fourth shaft member. Correspondingly, when the fourth pressing head member 522 approaches the fourth shaft member, it can press the fourth shaft member from above, or press the fourth bearing located above the fourth gear shaft into the fourth gear shaft.

[0165] Correspondingly, when the fourth shaft member is driven to rotate, since the fourth pressing head member 522 can rotate relative to the output shaft of the fourth pressing head driving device 523, correspondingly, the output shaft of the fourth pressing head driving device 523 will not rotate.

[0166] When the shaft member automatic assembly system of the present disclosure is in use, the assembly of the first shaft member, the second shaft member, and the third shaft member can be realized, and the assembly of the first shaft member, the fourth shaft member, and the third shaft member can also be realized. That is to say, the shaft member automatic assembly system of the present disclosure can be compatible with the press-fitting assembly of left and right dual electric drive shaft members. Moreover, even when the first bearing, the second bearing, the third bearing, and the fourth bearing are deep groove ball bearings, the shaft member automatic assembly system of the present disclosure can also complete the press-fitting of the bearings.

[0167] Figure 8 is a schematic structural diagram of a handling device of a shaft member automatic assembly system according to an embodiment of the present disclosure. Figure 9 is a partial schematic structural diagram of a handling device of a shaft member automatic assembly system according to an embodiment of the present disclosure. Figure 10 is Figure 9 an enlarged schematic view of part A of Figure 11Partial structural schematic diagram of a handling device of an automatic shaft component assembly system according to an embodiment of the present disclosure.

[0168] As Figures 8 to 11 shown, the automatic shaft component assembly system of the present disclosure further includes: a handling device 600, which is used to handle the assembled first shaft component, second shaft component, and third shaft component; or the handling device 600 is used to handle the assembled first shaft component, fourth shaft component, and third shaft component.

[0169] Specifically, the handling device 600 of the present disclosure may include a seat component 610, which is vertically arranged and can be relatively fixed to the workbench 100. Of course, the handling device 600 of the present disclosure can also be fixed to components such as a robotic arm. In this case, the seat component 610 is fixed to the end of the robotic arm.

[0170] A vertical track is provided on the seat component 610, and a vertical slider 620 is slidably arranged on the vertical track. An installation plate 630 is fixed to the vertical slider. In the present disclosure, the vertical slider 620 can be driven by a driving device to generate a lifting motion. Among them, the driving device may include a ball screw structure driven by a motor and a cylinder. Thus, the vertical slider 620 can generate a lifting action through the acting force provided by the ball screw structure driven by the motor and / or the cylinder.

[0171] The installation plate 630 is arranged substantially horizontally; among them, the sliding plate 640 is arranged substantially parallel to the installation plate 630. Thus, the sliding plate 640 and the installation plate 630 can approach or move away from each other. In a preferred embodiment, through holes are provided on the installation plate 630, and linear bearings are arranged in the through holes of the installation plate 630. In a preferred embodiment, the installation plate 630 is in a certain direction, and through holes are opened at the four corners of the installation plate 630. Linear bearings are arranged in each through hole, and a guide post 650 is arranged in the linear bearing, and the guide post 650 can move along its axis direction in the linear bearing.

[0172] The lower end of the guide post 650 is connected to the sliding plate 640, and a limiting plate 660 is arranged at the upper end of the guide post 650; and through the arrangement of the limiting plate 660, the sliding plate 640 is prevented from detaching from the installation plate 630.

[0173] The handling device 600 of the present disclosure includes a three-jaw pneumatic chuck 670. Among them, at least part of the three-jaw pneumatic chuck 670 is fixed to the sliding plate 640, at least part of the three-jaw pneumatic chuck 670 is rotatably arranged on the sliding plate 640, and the rotation axis of the three-jaw pneumatic chuck 670 is a vertical axis.

[0174] The second shaft component, the third shaft component, and the fourth shaft component are all provided with central holes; the jaws of the three-jaw pneumatic chuck 670 extend into the central holes of the second shaft component, the third shaft component, or the fourth shaft component to clamp the second shaft component, the third shaft component, or the fourth shaft component.

[0175] Specifically, three three-jaw pneumatic chucks 670 are provided on the sliding plate 640 of the present disclosure, and during the process of transporting and assembling the shaft components, only two of the three three-jaw pneumatic chucks 670 are in a working state, and one three-jaw pneumatic chuck 670 is in an idle state.

[0176] Meanwhile, a positioning member 680 is also provided on the sliding plate 640 of the present disclosure, and the positioning member 680 is used to position the bearings of the shaft components, so that the position of the assembled shaft components relative to the handling device 600 can be accurately determined.

[0177] More preferably, the handling device 600 further includes: a jaw 690, and the jaw is used to clamp the first shaft component.

[0178] In addition, the shaft component automatic assembly system of the present disclosure further includes in-position sensors. Preferably, four in-position sensors are provided, and each of the four in-position sensors corresponds to one shaft component, so that the presence or absence of the shaft components can be detected. In a specific embodiment, the in-position sensor can be a through-beam switch or the like.

[0179] Moreover, the shaft component automatic assembly system of the present disclosure may further include a force sensor, and the force sensor is used to detect the horizontal force exerted on the pressing tooling during the meshing transmission of the shaft components, and whether the shaft components have been assembled can be judged based on the horizontal force.

[0180] In the description of this specification, the description with reference to terms such as "one embodiment / way", "some embodiments / ways", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment / way or example are included in at least one embodiment / way or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment / way or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments / ways or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments / ways or examples described in this specification and the features of different embodiments / ways or examples.

[0181] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of this application, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0182] Those skilled in the art should understand that the above-described embodiments are merely for clearly illustrating the present disclosure and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications can be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.

Claims

1. An automatic assembly system for shaft components, characterized in that: include: Workbench; A first assembly device, which is disposed on the workbench and is used to receive the first shaft component, and the first assembly device can drive the first shaft component to rotate; a second assembly device, which is disposed on the workbench and is used to receive the second shaft component, and the second assembly device can drive the second shaft component to translate and enable the second shaft component to move from a first receiving position to a first assembly position; wherein the first receiving position is a position away from the first shaft component; the first assembly position is a position close to the first shaft component; and the first shaft component is engaged with the second shaft component at the first assembly position; and A third assembly device is arranged on the workbench for receiving a third shaft component, and the third assembly device can drive the third shaft component to translate and enable the third shaft component to move from a second receiving position to a second assembly position; wherein the second receiving position is a position away from the second shaft component; the second assembly position is a position close to the second shaft component; and in the second assembly position the second shaft component is engaged with the third shaft component.

2. The automatic shaft component assembly system according to claim 1, characterized in that: The first assembly device comprises: a first assembly tool, the first assembly tool being disposed on the workbench and being used to receive the first shaft component and being able to drive the first shaft component to rotate; and A first pressing tool can be driven to move in a horizontal direction close to or away from the first assembly tool; wherein the first pressing tool can press the first shaft component at a position close to the first assembly tool.

3. The automatic shaft component assembly system according to claim 2, characterized in that: A first guide rail is arranged on the workbench, and the first pressing tool is configured to be driven by a first pressing driving device to slide along the first guide rail, wherein the first pressing driving device is arranged on the workbench.

4. The automatic shaft component assembly system according to claim 2, characterized in that: The first assembly tool comprises: A cylinder, the cylinder is fixed to the workbench, and a countersink is provided at the upper end of the cylinder, and the countersink of the cylinder can accommodate and hold a first bearing located below the first shaft component; A rotating rod, which is rotatably disposed on the cylinder and is located inside the cylinder; A rotation driving device is used to drive the rotation rod to rotate, wherein when the first shaft component is arranged on the first assembly tool, the rotation rod drives the first shaft component to rotate.

5. The automatic assembly system for shaft components according to claim 2, characterized in that: The first pressing tool comprises: a first pressing base, which can be driven by a first pressing driving device to slide along a first guide rail; a first compacting head driving device, the first compacting head driving device being disposed on the first compacting base; and The first clamping head component is rotatably arranged on the output shaft of the first clamping head driving device, and the first clamping head component can be driven by the first clamping head driving device to generate lifting movement in the vertical direction.

6. The shaft component automatic assembly system according to claim 1, characterized in that: The second assembly device comprises: a second guide rail, the second guide rail being arranged on the workbench; a second assembly tool, the second assembly tool being configured to be driven by a second assembly drive device to slide along a second guide rail; and The second pressing tool can be driven to move in a direction close to or away from the second assembly tool; wherein the second pressing tool can press the second shaft component at a position close to the second assembly tool.

7. The automatic shaft component assembly system according to claim 6, characterized in that: The second pressing tool is configured to be driven by a second pressing drive device to slide along the second guide rail, wherein the second pressing drive device is provided on the second assembly tool.

8. The automatic shaft component assembly system according to claim 6, characterized in that: The second pressing tool comprises: a second pressing base, the second pressing base being capable of being driven by a second pressing driving device to slide along a second guide rail; a second pressing head driving device, the second pressing head driving device being disposed on the second pressing base; and The second pressing head component is rotatably arranged on the output shaft of the second pressing head driving device, and the second pressing head component can be driven by the second pressing head driving device to generate lifting movement in the vertical direction.

9. The automatic shaft component assembly system according to claim 1, characterized in that: The third assembly device comprises: a third guide rail, the third guide rail being arranged on the workbench; a third assembly jig, the third assembly jig being configured to be driven by a third assembly drive device to slide along a third guide rail; and A third pressing tool can be driven to move in a direction close to or away from the third assembly tool; wherein the third pressing tool can press the third shaft component at a position close to the third assembly tool.

10. The shaft component automatic assembly system according to claim 9, characterized in that: The third pressing tool comprises: a third pressing base, the third pressing base being capable of being driven by a third pressing driving device to slide along a third guide rail; A third pressing head driving device, wherein the third pressing head driving device is disposed on the third pressing base; and The third pressing head component is rotatably arranged on the output shaft of the third pressing head driving device, and the third pressing head component can be driven by the third pressing head driving device to generate lifting movement in the vertical direction.

11. The shaft component automatic assembly system according to claim 1, characterized in that: A fourth assembly device is arranged on the workbench, and is used to receive a fourth axis component, and the fourth assembly device can drive the fourth axis component to translate, and enables the fourth axis component to move from a third receiving position to a third assembly position; wherein the third receiving position is a position away from the first axis component; the third assembly position is a position close to the first axis component; and the first axis component is meshed with the fourth axis component at the third assembly position.

12. The shaft component automatic assembly system according to claim 11, characterized in that: The fourth assembly device comprises: a fourth guide rail, the fourth guide rail being arranged on the workbench; a fourth assembly fixture, the fourth assembly fixture being configured to be driven by a fourth assembly driving device to slide along a fourth guide rail; and A fourth pressing tool can be driven to move in a direction close to or away from a fourth assembly tool; wherein the fourth pressing tool can press the fourth shaft component at a position close to the fourth assembly tool.

13. The shaft component automatic assembly system according to claim 12, characterized in that: The fourth pressing tool comprises: a fourth pressing base, wherein the fourth pressing base can be driven by a fourth pressing driving device to slide along a fourth guide rail; a fourth pressing head driving device, wherein the fourth pressing head driving device is disposed on the fourth pressing base; and The fourth clamping head component is rotatably arranged on the output shaft of the fourth clamping head driving device, and the fourth clamping head component can be driven by the fourth clamping head driving device to generate lifting movement in the vertical direction.

14. The shaft component automatic assembly system according to claim 1, characterized in that: Also includes: A transport device is used to transport the assembled first shaft component, the second shaft component and the third shaft component; or the transport device is used to transport the assembled first shaft component, the fourth shaft component and the third shaft component.

15. The shaft component automatic assembly system according to claim 14, characterized in that: The second shaft component, the third shaft component and the fourth shaft component are all provided with a center hole; wherein the handling device comprises a three-jaw pneumatic chuck, the clamping jaws of the three-jaw pneumatic chuck extend into the center hole of the second shaft component, the third shaft component or the fourth shaft component to clamp the second shaft component, the third shaft component or the fourth shaft component.

16. The shaft component automatic assembly system according to claim 15, characterized in that: The handling device further comprises: a clamping claw, and the clamping claw is used for clamping the first shaft component.