Four-station linkage material supporting mechanism
By designing a four-station linkage supporting mechanism, the coordinated adjustment of the station sites is achieved using linear guide rails and linkage components, the problems of low station adjustment and leakage adjustment of the existing supporting mechanism are solved, and processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422224575.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing multi-station supporting mechanisms have low station adjustment efficiency and are prone to leakage adjustment problems in batch processing, which affects processing efficiency and accuracy.
A four-station linkage supporting mechanism is designed, and the four supporting components are connected into a linkage whole through the linear guide rails and linkage components on the base to realize the linkage adjustment of the station setting points.
The overall adjustment efficiency of the station is improved, the consistency of the adjustment amplitude of the four-component assembly is ensured, and the processing efficiency and accuracy are enhanced.
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Figure CN223000187U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a material supporting mechanism, in particular to a four-station linkage material supporting mechanism. Background Art
[0002] A machining material supporting mechanism is a device used to support, position and fix workpieces during the machining process to ensure that the workpieces remain stable and accurate during machining. The material supporting mechanism is usually used on numerically controlled machine tools such as lathes, milling machines, and grinding machines to prevent the workpieces from deforming, vibrating or displacing due to the action of gravity or cutting force, thereby ensuring the machining accuracy and the quality of the workpiece surface. The existing material supporting mechanisms can provide additional support points to prevent the workpieces from sagging or bending due to gravity or other external forces during the machining process, especially for long, thin, heavy or irregularly shaped workpieces, which is particularly important; moreover, by stabilizing the workpieces, the material supporting mechanism can effectively reduce the vibration generated during the machining process, improve the machining surface quality and dimensional accuracy; the material supporting mechanism helps the workpieces to stay in an accurate position and avoid displacement of the workpieces during the machining process, thereby ensuring the machining accuracy; when machining large-sized or complex-shaped workpieces, the material supporting mechanism can prevent the workpieces from accidentally moving due to their own weight or the action of machining force, improving the operation safety.
[0003] The existing multi-station material supporting mechanisms are usually independently arranged between each station. During the actual machining production process, each station needs to be adaptively adjusted according to the size of the carried materials and the actual machining requirements to ensure the material supporting stability of the material supporting mechanism. However, for the batch machining production condition, the sequential adjustment and alignment of multiple stations greatly increase the time-consuming of equipment debugging before machining, affecting the overall machining efficiency. At the same time, when multiple stations are adjusted separately, it is easy to generate adjustment errors between each station, and even the situation where one or several stations forget to adjust may occur, resulting in workpiece scrapping. Summary of the Utility Model
[0004] Based on this, in view of the technical problems of low efficiency in adjusting stations and potential hidden danger of missed adjustment in the existing multi-station material supporting mechanisms, it is necessary to provide a four-station linkage material supporting mechanism.
[0005] A four-station linkage material supporting mechanism, which includes a base, four material supporting components and a linkage component. The four material supporting components are sequentially slidably connected to the top surface of the base along the length direction of the base to form four material supporting machining stations, and the four material supporting components are respectively connected to the linkage component.
[0006] Two linear guide rails are arranged along the length direction of the base, and the two linear guide rails are arranged in parallel on both sides of the base; the four material supporting components are slidably mounted on the top sides of the two linear guide rails at preset intervals between each two; the linkage component is sequentially connected to the four material supporting components.
[0007] Each material supporting component includes a first material supporting plate and a second material supporting plate. The first material supporting plate and the second material supporting plate are slidably mounted in parallel on the top sides of two linear guide rails, so that each first material supporting plate and each second material supporting plate can reciprocally slide along the two linear guide rails.
[0008] In one embodiment, when the above four material supporting components are arranged in sequence, the first material supporting plates and the second material supporting plates of adjacent material supporting components are alternately arranged, and the corresponding first material supporting plates and second material supporting plates cooperate with each other to form corresponding workstations.
[0009] In one embodiment, the above linkage component includes a first connecting plate and a second connecting plate. The first connecting plate and the second connecting plate are respectively arranged in parallel along the length direction of the base. Among them, the first connecting plate is sequentially connected to four first material supporting plates, and the second connecting plate is sequentially connected to four second material supporting plates.
[0010] In one embodiment, the above first connecting plate and second connecting plate are both arranged between the base and the four material supporting components.
[0011] In one embodiment, each of the above first material supporting plates is provided with two first locking mechanisms. The two first locking mechanisms are arranged at both ends of the corresponding first material supporting plate, and the locking ends of the two first locking mechanisms are respectively cooperatively connected to the two linear guide rails.
[0012] In one embodiment, each of the above second material supporting plates is provided with two second locking mechanisms. The two second locking mechanisms are arranged at both ends of the corresponding second material supporting plate, and the locking ends of the two second locking mechanisms are respectively cooperatively connected to the two linear guide rails.
[0013] In one embodiment, each of the above first material supporting plates is provided with two first material supporting seats. The two first material supporting seats are respectively arranged at both ends of the first material supporting plate for supporting materials.
[0014] In one embodiment, each of the above first material supporting plates is further provided with two first clamping units. The two first clamping units are respectively arranged at both ends of the first material supporting plate corresponding to the two first material supporting seats, and the clamping end of each first clamping unit corresponds to and cooperates with the top surface of the corresponding first material supporting plate.
[0015] In one embodiment, each of the above second material supporting plates is provided with two second material supporting seats. The two second material supporting seats are respectively arranged at both ends of the second material supporting plate for supporting materials.
[0016] In one embodiment, each of the above-mentioned second material supporting plates is further provided with two second material clamping units. The two second material clamping units are respectively arranged at two ends of the second material supporting plate corresponding to two second material supporting seats. Moreover, the clamping ends of each second material clamping unit are correspondingly matched with the top side surface of the corresponding second material supporting plate.
[0017] The above-mentioned four-station linkage material supporting mechanism is connected to four material supporting components through a linkage component to form a linkage whole, so that the four material supporting mechanisms can perform linkage adjustment of the set positions relative to the base according to the actual size of the material to be processed. Specifically, two linear guide rails are arranged along the length direction of the base, and the two linear guide rails are arranged in parallel on both sides of the base; the four material supporting components are slidably mounted on the top sides of the two linear guide rails at intervals of a preset distance; the linkage component sequentially connects the four material supporting components. Thus, during the actual machining production process, when an operator adjusts the set position of one of the material supporting components, the linkage mechanism can drive the other three material supporting components to perform corresponding adjustments based on the adjustment direction and adjustment amplitude of this material supporting component, so as to achieve the linkage adjustment of the four-station set positions. Furthermore, while improving the overall adjustment efficiency of the stations, it effectively ensures the consistency of the adjustment amplitudes of the four material supporting components, which is beneficial to the improvement of production processing efficiency and processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of a four-station linkage material supporting mechanism in one embodiment;
[0019] Figure 2 is a partial structural schematic diagram of a four-station linkage material supporting mechanism in one embodiment;
[0020] Figure 3 is a partial structural schematic diagram of a four-station linkage material supporting mechanism in one embodiment. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] In order to make the above-mentioned objects, features, and advantages of the present invention more obvious and understandable, the following detailed description of the specific embodiments of the present invention will be made in conjunction with the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0022] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0023] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0024] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "connected to", "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are only for illustrative purposes and do not represent the only implementation.
[0027] Please refer to Figures 1 to 3 Figures 1 to 3 , the present utility model discloses a four-station linkage material supporting mechanism 10, which includes a base 100, four material supporting components 200 and a linkage component 300. The four material supporting components 200 are sequentially slidably connected to the top surface of the base 100 along the length direction of the base 100 to form four material supporting processing stations. The four material supporting components 200 are respectively connected to the linkage component 300, so that the four material supporting components 200 can perform linkage adjustment of the set positions relative to the base 100 through the linkage component 300. Specifically, two linear guide rails 110 are arranged along the length direction of the base 100, and the two linear guide rails 110 are arranged in parallel on both sides of the base 100; the four material supporting components 200 are slidably mounted on the top sides of the two linear guide rails 110 at intervals of a preset distance; the linkage component 300 is sequentially connected to the four material supporting components 200. Thus, during the actual machining production process, when an operator adjusts the set position of one of the material supporting components 200, the linkage mechanism can drive the other three material supporting components 200 to perform corresponding adjustments based on the adjustment direction and adjustment amplitude of the material supporting component 200, so as to realize the linkage adjustment of the set positions of the four stations, and further improve the overall adjustment efficiency of the stations while effectively ensuring the consistency of the adjustment amplitudes of the four material supporting components 200, which is beneficial to the improvement of production processing efficiency and processing accuracy.
[0028] Furthermore, each material supporting component 200 includes a first material supporting plate 210 and a second material supporting plate 220. The first material supporting plate 210 and the second material supporting plate 220 are slidably mounted in parallel on the top sides of the two linear guide rails 110, so that each first material supporting plate 210 and each second material supporting plate 220 can reciprocally slide along the two linear guide rails 110. Specifically, when the four material supporting components 200 are arranged in sequence, the first material supporting plates 210 and the second material supporting plates 220 of adjacent material supporting components 200 are alternately arranged, and the corresponding first material supporting plates 210 and second material supporting plates 220 cooperate with each other to form corresponding stations.
[0029] Further, the linkage assembly 300 includes a first connecting plate 310 and a second connecting plate 320. The first connecting plate 310 and the second connecting plate 320 are arranged in parallel with each other along the length direction of the base 100. Among them, the first connecting plate 310 is sequentially connected to four first material supporting plates 210, and the second connecting plate 320 is sequentially connected to four second material supporting plates 220, so that the four first material supporting plates 210 form a linkage unit through the first connecting plate 310, and the four second material supporting plates 220 form another linkage unit through the second connecting plate 320. In practical applications, the operator can adjust the setting distance between the first material supporting plate 210 and the second material supporting plate 220 at the corresponding station according to the size of the material; when adjusting one of the first material supporting plates 210, the first connecting plate 310 prompts the other three first material supporting plates 210 to be adjusted synchronously; when adjusting one of the second material supporting plates 220, the second connecting plate 320 prompts the other three second material supporting plates 220 to be adjusted synchronously; based on this, the linkage mechanism in this embodiment can effectively improve the adjustment efficiency and adjustment consistency among the four material supporting assemblies 200.
[0030] Further, both the first connecting plate 310 and the second connecting plate 320 are arranged between the base 100 and the four material supporting assemblies 200, so that the first connecting plate 310 and the second connecting plate 320 can avoid the materials carried by the material supporting assemblies 200, make reasonable use of the installation space between the base 100 and the material supporting assemblies 200, and thus optimize the space utilization rate of the equipment.
[0031] Further, each first material supporting plate 210 is provided with two first locking mechanisms 211. The two first locking mechanisms 211 are arranged at both ends of the corresponding first material supporting plate 210, and the locking ends of the two first locking mechanisms 211 are respectively connected to the two linear guide rails 110 in a matching manner. When the four first material supporting plates 210 are linked and adjusted to the preset positions, the locking ends of the corresponding first locking mechanisms 211 can stably clamp the surfaces of the corresponding linear guide rails 110, thereby stably restricting the axial displacement of each first material supporting plate 210 and maintaining the material supporting stability.
[0032] Further, each second material supporting plate 220 is provided with two second locking mechanisms 221. The two second locking mechanisms 221 are arranged at both ends of the corresponding second material supporting plate 220, and the locking ends of the two second locking mechanisms 221 are respectively connected to the two linear guide rails 110 in a matching manner. When the four second material supporting plates 220 are linked and adjusted to the preset positions, the locking ends of the corresponding second locking mechanisms 221 can stably clamp the surfaces of the corresponding linear guide rails 110, thereby stably restricting the axial displacement of each second material supporting plate 220 and maintaining the material supporting stability.
[0033] Furthermore, each first material supporting plate 210 is provided with two first material supporting seats 212 which are respectively arranged at two ends of the first material supporting plate 210 and used for supporting materials. Specifically, each first material supporting plate 210 is further provided with two first material clamping units 213 which are respectively arranged at two ends of the first material supporting plate 210 corresponding to the two first material supporting seats 212. And the clamping ends of each first material clamping unit 213 are correspondingly matched with the top side surfaces of the corresponding first material supporting plates 210 to stably clamp the materials. In this embodiment, the first material clamping unit 213 is arranged as a clamping cylinder.
[0034] Furthermore, each second material supporting plate 220 is provided with two second material supporting seats 222 which are respectively arranged at two ends of the second material supporting plate 220 and used for supporting materials. Specifically, each second material supporting plate 220 is further provided with two second material clamping units 223 which are respectively arranged at two ends of the second material supporting plate 220 corresponding to the two second material supporting seats 222. And the clamping ends of each second material clamping unit 223 are correspondingly matched with the top side surfaces of the corresponding second material supporting plates 220 to stably clamp the materials. In this embodiment, the second material clamping unit 223 is arranged as a clamping cylinder.
[0035] In summary, the four-station linkage material supporting mechanism disclosed by the present utility model forms a linkage whole by connecting four material supporting components through a linkage component, so that the four material supporting mechanisms can perform linkage adjustment of the set positions relative to the base according to the actual size of the material to be processed. Specifically, two linear guide rails are arranged along the length direction of the base, and the two linear guide rails are arranged in parallel on both sides of the base; the four material supporting components are slidably mounted on the top sides of the two linear guide rails at intervals of a preset distance; the linkage component sequentially connects the four material supporting components. Thus, during the actual machining production process, when an operator adjusts the set position of one of the material supporting components, the linkage mechanism can drive the other three material supporting components to perform corresponding adjustments based on the adjustment direction and adjustment amplitude of the material supporting component, so as to realize the linkage adjustment of the four-station set positions. Furthermore, while improving the overall adjustment efficiency of the stations, the consistency of the adjustment amplitudes of the four material supporting components is effectively guaranteed, which is beneficial to the improvement of production processing efficiency and processing precision.
[0036] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0037] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.
Claims
1. A four-station linkage support mechanism, characterized in that: include: A base, four supporting components and a linkage component, wherein the four supporting components are slidably connected to the top side surface of the base in sequence along the length direction of the base to form four supporting processing stations, and the four supporting components are respectively connected to the linkage component; The base is provided with two linear guide rails along the length direction, and the two linear guide rails are arranged parallel to each other on both sides of the base; the four support components are slidably mounted on the top sides of the two linear guide rails at a preset distance between two of them; the linkage component is connected to the four support components in sequence; Each of the material support assemblies includes a first material support plate and a second material support plate, and the first material support plate and the second material support plate are slidably mounted parallel to each other on the top sides of the two linear guide rails, so that each of the first material support plate and each of the second material support plates can slide back and forth along the two linear guide rails.
2. The four-station linkage support mechanism according to claim 1 is characterized in that: When the four supporting components are arranged in sequence, the first supporting plates and the second supporting plates of adjacent supporting components are arranged alternately, and the corresponding first supporting plates and the second supporting plates cooperate with each other to form corresponding workstations.
3. The four-station linkage support mechanism according to claim 2 is characterized in that: The linkage assembly includes a first connecting plate and a second connecting plate, and the first connecting plate and the second connecting plate are respectively arranged parallel to each other along the length direction of the base. The first connecting plate is sequentially connected to the four first supporting plates, and the second connecting plate is sequentially connected to the four second supporting plates.
4. The four-station linkage support mechanism according to claim 3 is characterized in that: The first connecting plate and the second connecting plate are both arranged between the base and the four supporting components.
5. The four-station linkage support mechanism according to claim 1 is characterized in that: Each of the first supporting plates is provided with two first locking mechanisms, and the two first locking mechanisms are provided at two ends of the corresponding first supporting plates, and the locking ends of the two first locking mechanisms are respectively matched and connected to the two linear guide rails.
6. The four-station linkage support mechanism according to claim 1, characterized in that: Each of the second supporting plates is provided with two second locking mechanisms, and the two second locking mechanisms are provided at two ends of the corresponding second supporting plates, and the locking ends of the two second locking mechanisms are respectively matched and connected to the two linear guide rails.
7. The four-station linkage support mechanism according to claim 1, characterized in that: Each of the first supporting plates is provided with two first supporting seats, and the two first supporting seats are respectively arranged at two ends of the first supporting plate.
8. The four-station linkage support mechanism according to claim 7, characterized in that: Each of the first support plates is also provided with two first clamping units, and the two first clamping units are respectively provided at the two ends of the first support plate corresponding to the two first support seats, and the clamping end of each of the first clamping units corresponds to the top side surface of the corresponding first support plate.
9. The four-station linkage support mechanism according to claim 1, characterized in that: Each of the second supporting plates is provided with two second supporting seats, and the two second supporting seats are respectively arranged at two ends of the second supporting plate.
10. The four-station linkage support mechanism according to claim 9, characterized in that: Each of the second support plates is also provided with two second clamping units, and the two second clamping units are respectively corresponding to the two second support seats arranged at the two ends of the second support plate, and the clamping end of each second clamping unit corresponds to the top side surface of the corresponding second support plate.