Cutting-off equipment for production of valve rod of check valve
By setting up a protective box and tilting mesh plate in the cutting equipment produced by the check valve stem, the hazard problem of metal debris splash is solved, the safety of equipment use is improved, and the separate collection and recycling of waste is realized.
Patent Information
- Application Number
- CN202422222991.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-11
AI Technical Summary
During the valve stem cutting process of existing cutting equipment, metal debris are prone to splashing, endangering the safety of staff, and increasing the risk of contacting high-speed rotating tools, resulting in poor safety during use of the equipment.
A cutting device for the production of check valve stems is designed, including a processing table, a protective box, a cutting mechanism, a pressing mechanism and a waste box. The cutting mechanism is set inside the protective box. The protective box is made of transparent tempered glass and is equipped with a transparent protective door. Metal fragments are blocked inside to avoid splashing. The cutting groove is equipped with an inclined mesh plate to separate the collection of metal debris and stem waste.
By setting the cutting mechanism in the protective box, it effectively prevents metal debris from splashing and improves the safety of staff. At the same time, the design of the inclined mesh plate realizes the separate collection of metal debris and valve stem waste, which is convenient for recycling.
Smart Images

Figure CN223000215U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of check valve stem production, in particular to a cutting device for check valve stem production. Background Art
[0002] The valve stem is an important part of the valve and is used for transmission. It is connected to the actuator or handle at the upper part and directly drives the valve core to move or rotate at the lower part to realize the opening, closing or adjusting function of the valve. During the production process of the valve stem, a cutting machine is needed to cut the valve stem to ensure that the valve stem meets specific size and quality requirements. However, the cutting tools on the existing machines are usually exposed. During the cutting process of the valve stem, the generated metal fragments are very likely to fly onto the staff, causing harm to the staff. At the same time, it also increases the risk of the staff coming into contact with the high-speed rotating tool, resulting in poor safety during the use of the equipment. Summary of the Utility Model
[0003] Aiming at the deficiencies of the prior art, the utility model provides a cutting device for check valve stem production, which solves the technical problem of poor safety of the existing equipment.
[0004] To solve the above technical problems, the utility model provides the following technical solutions: A cutting device for check valve stem production includes a processing table. On one side of the top of the processing table, a protective box is installed. Inside the protective box, a cutting mechanism for cutting the valve stem is provided. At the center position of the top of the processing table, a pressing mechanism for fixing the valve stem is provided. And a cutting groove is opened on the processing table. The cutting groove is communicated with the protective box, and an inclined mesh plate is fixedly installed inside the cutting groove. A waste box is slidably connected to the bottom of the processing table.
[0005] Further, the material of the protective box is transparent tempered glass, and a transparent protective door is hinged on one side of the protective box. A perforation for the valve stem to pass through is also opened on the protective box.
[0006] Further, a material discharging port is opened on one side of the inner wall of the cutting groove. A dust-proof plate for blocking the material discharging port is rotatably installed on one side of the processing table, and a door plate is hinged on the other side of the inner wall of the cutting groove.
[0007] Further, the cutting mechanism includes a hydraulic rod fixedly installed on the inner top wall of the protective box. The free end of the hydraulic rod extends into the protective box and is fixedly connected with a hanging frame. A blade is rotatably installed inside the hanging frame, and a servo motor acting on the blade is fixedly installed on one side of the hydraulic rod.
[0008] Furthermore, the pressing mechanism includes a bracket fixedly installed on the top of the processing table. A threaded rod is threadedly connected to the inner top wall of the bracket. The lower end of the threaded rod is rotatably installed with a pressing plate, and the pressing plate is slidably installed between the inner walls on both sides of the bracket.
[0009] Furthermore, at least two groups of feeding rollers are symmetrically installed on the top of the processing table.
[0010] By means of the above technical solution, the present utility model provides a cutting device for the production of check valve stems, which at least has the following beneficial effects:
[0011] 1. By arranging the cutting mechanism inside the protective box, the processing end of the valve stem can be extended into the protective box for cutting. The protective box can block the metal fragments generated during processing to prevent the metal fragments from flying onto the staff, and at the same time, it can also prevent the staff from contacting the high-speed rotating blade, improving the safety of the equipment during use.
[0012] 2. By arranging the cutting groove and the inclined mesh plate, the large valve stem waste cut off can roll down along the inclined mesh plate into the waste box, while the metal fragments can pass through the inclined mesh plate and fall into the cutting groove, realizing the separate collection of metal fragments and valve stem waste, which is convenient for the recycling of the two. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The drawings described herein are used to provide a further understanding of the present application, and constitute a part of the present application. The schematic embodiments and descriptions thereof are used to explain the present application and do not constitute an improper limitation of the present application. In the drawings:
[0014] Figure 1 is one of the overall structural schematic diagrams of the present utility model;
[0015] Figure 2 is the second overall structural schematic diagram of the present utility model;
[0016] Figure 3 is the internal structural schematic diagram of the cutting groove of the present utility model;
[0017] Figure 4 is the structural schematic diagram of the cutting mechanism of the present utility model;
[0018] Figure 5 is the structural schematic diagram of the pressing mechanism of the present utility model.
[0019] In the figure: 1, processing table; 2, protective box; 3, cutting mechanism; 31, hydraulic rod; 32, hanging bracket; 33, blade; 34, servo motor; 4, cutting groove; 5, inclined mesh plate; 6, dust-proof plate; 7, waste box; 8, door panel; 9, pressing mechanism; 91, bracket; 92, threaded rod; 93, pressing plate; 10, feeding roller; 11, blanking port. Specific implementation manner
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] The cutting tools on existing cutting equipment are usually exposed. During the cutting process of the valve stem, the generated metal fragments are very likely to fly onto the staff, causing harm to the staff. At the same time, it also increases the risk of the staff coming into contact with the high-speed rotating tool, resulting in poor safety during the use of the equipment.
[0022] To solve the defects existing in the above-mentioned cutting device during use, please refer to Figures 1-5 , a cutting device for the production of check valve stems provided by the present invention can prevent the metal fragments generated during cutting from flying onto the staff and improve the safety of equipment use. The cutting device is based on a processing table 1, including the processing table 1. On one side of the top of the processing table 1, a protective box 2 is installed. Inside the protective box 2, a cutting mechanism 3 for cutting the valve stem is provided. The cutting mechanism 3 is arranged inside the protective box 2. During cutting, the processing end of the valve stem can be extended into the protective box 2 for cutting. The protective box 2 can block the metal fragments generated during processing to prevent the metal fragments from flying onto the staff. At the middle position of the top of the processing table 1, a pressing mechanism 9 for fixing the valve stem is provided. The pressing mechanism 9 can ensure the stability of the valve stem during the cutting process. And a cutting groove 4 is opened on the processing table 1. The cutting groove 4 is communicated with the protective box 2, and an inclined mesh plate 5 is fixedly installed inside the cutting groove 4. A waste box 7 is slidably connected to the bottom of the processing table 1. The large valve stem waste cut off can fall on the inclined mesh plate 5 and roll into the waste box 7 along the inclined mesh plate 5. The valve stem waste is uniformly collected through the waste box 7, while the metal fragments can pass through the inclined mesh plate 5 and fall into the cutting groove 4, realizing the separate collection of metal fragments and valve stem waste, which is convenient for recycling the two.
[0023] To facilitate the observation of the state of the valve stem inside the protective box 2, the protective box 2 is made of transparent tempered glass, and one side of the protective box 2 is hinged with a transparent protective door. A perforation for the valve stem to pass through is also provided on the protective box 2. The processing end of the valve stem is inserted into the protective box 2 through the perforation, and the valve stem is cut inside the protective box 2. The staff can directly observe the valve stem from the outside of the protective box 2, which is convenient for adjusting the position of the valve stem and observing the processing state of the valve stem. The device of the protective door facilitates the staff to repair the cutting mechanism 3.
[0024] Since the valve stem waste needs to roll from the inclined mesh plate 5 into the waste box 7, a blanking port 11 is provided on one side of the inner wall of the cutting groove 4. The valve stem waste can roll out from the blanking port 11. In order to prevent metal fragments from flying out of the blanking port 11, a dust-proof plate 6 for blocking the blanking port 11 is rotatably installed on one side of the processing table 1. During the cutting operation, the dust-proof plate 6 is in a closed state. When the valve stem waste drops after the cutting is completed, the valve stem waste can push open the dust-proof plate 6 by its own gravity. Subsequently, the dust-proof plate 6 can rotate downward and close by its own gravity to continue blocking the blanking port 11, which can prevent the metal fragments during cutting from flying out of the blanking port 11. And a door panel 8 is hinged on the other side of the inner wall of the cutting groove 4. Opening the door panel 8 facilitates the cleaning of the metal fragments collected in the cutting groove 4.
[0025] To realize the cutting operation of the valve stem, a hydraulic rod 31 fixedly installed on the inner top wall of the protective box 2 is provided. The free end of the hydraulic rod 31 extends into the interior of the protective box 2 and is fixedly connected with a suspension bracket 32. A blade 33 is rotatably installed inside the suspension bracket 32. And a servo motor 34 acting on the blade 33 is fixedly installed on one side of the hydraulic rod 31. Driving the servo motor 34 can drive the blade 33 to rotate, and the hydraulic rod 31 can drive the blade 33 to lift and lower, realizing the cutting operation of the blade 33. And the blade 33 is inside the protective box 2, which can also prevent the staff from contacting the high-speed rotating blade 33 and improve the safety of the equipment during use.
[0026] To realize the fixation of the valve stem, a bracket 91 fixedly installed on the top of the processing table 1 is provided. The inner top wall of the bracket 91 is threadedly connected with a threaded rod 92. The lower end of the threaded rod 92 is rotatably installed with a pressing plate 93. The middle part of the pressing plate 93 is arc-shaped. The pressing plate 93 is slidably installed between the two inner walls of the bracket 91. Rotating the threaded rod 92 drives the pressing plate 93 to slide downward, and the pressing plate 93 can tightly press the valve stem on the processing table 1, improving the stability of the valve stem during processing.
[0027] Refer to Figure 1 As shown in the figure, at least two groups of feeding rollers 10 are symmetrically installed on the top of the processing table 1. Along the feeding rollers 10, the valve stem can be inserted into the protective box 2 more accurately, and the smoothness of the valve stem entering the protective box 2 can also be improved, facilitating the feeding work of the valve stem.
[0028] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in this field. Moreover, the present utility model is mainly used to protect mechanical devices. Therefore, the control mode and circuit connection of the present utility model will not be explained in detail herein.
[0029] It should be noted that in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0030] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A cutting device for the production of check valve stems, comprising a processing table (1), characterized in that: A protective box (2) is installed on one side of the top of the processing table (1), and a cutting mechanism (3) for cutting off the valve stem is arranged inside the protective box (2). A clamping mechanism (9) for fixing the valve stem is arranged at the center position of the top of the processing table (1), and a cutting groove (4) is opened on the processing table (1), and the cutting groove (4) is connected to the protective box (2), and an inclined mesh plate (5) is fixedly installed inside the cutting groove (4), and a waste box (7) is slidably connected to the bottom of the processing table (1).
2. The cutting device according to claim 1, characterized in that: The material of the protection box (2) is transparent tempered glass, and a transparent protection door is hinged on one side of the protection box (2). The protection box (2) is also provided with a through hole for the valve stem to pass through.
3. The cutting device according to claim 1, characterized in that: A material discharge opening (11) is provided on one side of the inner wall of the cutting groove (4), a dustproof plate (6) for sealing the material discharge opening (11) is rotatably mounted on one side of the processing table (1), and a door panel (8) is hingedly connected to the other side of the inner wall of the cutting groove (4).
4. The cutting device according to claim 1, characterized in that: The cutting mechanism (3) comprises a hydraulic rod (31) fixedly mounted on the inner top wall of the protection box (2); the free end of the hydraulic rod (31) extends to the interior of the protection box (2) and is fixedly connected to a hanger (32); a blade (33) is rotatably mounted inside the hanger (32); and a servo motor (34) acting on the blade (33) is fixedly mounted on one side of the hydraulic rod (31).
5. The cutting device according to claim 1, characterized in that: The clamping mechanism (9) comprises a bracket (91) fixedly mounted on the top of the processing table (1); the inner top wall of the bracket (91) is threadedly connected to a threaded rod (92); the lower end of the threaded rod (92) is rotatably mounted with a pressing plate (93); and the pressing plate (93) is slidably mounted between the inner walls on both sides of the bracket (91).
6. The cutting device according to claim 1, characterized in that: At least two groups of feeding rollers (10) are symmetrically mounted on the top of the processing table (1).