Film coating device with corner cleaning structure for nickel sheet processing

By designing a combined structure of Huitong box, collection box, suction port and other parts in the nickel sheet processing coating device, combined with the servo motor drive grinding wheel and air pump suction system, the problem of metal waste splashing during the nickel sheet edge and corner grinding and cleaning is solved, and efficient waste collection and clean working environment are achieved.

CN223000272UActive Publication Date: 2025-06-20FUJIAN DATONG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422199866.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-20
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

During the polishing and cleaning of nickel edges, metal scraps splash everywhere, affecting the working environment.

Method used

A nickel sheet processing coating device with a corner cleaning structure was designed, and a combined structure of Huitong box, collection box, suction port, suction bend pipe, main pipe and air pump is used to polish and clean the corners of the nickel sheet by driving the grinding wheel of the servo motor, and the generated metal waste chips are timely sucked and collected by using the air pump and suction system.

Benefits of technology

It effectively avoids metal scraps splashing everywhere, maintains the cleanliness of the working environment, and achieves efficient and safe cleaning of nickel edges and corners.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223000272U_ABST
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Abstract

The utility model discloses a nickel sheet processing film coating device with a corner cleaning structure. And a film covering box is fixedly arranged at the top of the control base, a hydraulic rod is fixedly arranged in the middle of the top of the film covering box, and the bottom of the hydraulic rod penetrates through the top wall of the film covering box and is fixedly provided with a coating spray head. Through mutual cooperation of a converging and communicating box, a collecting box, a suction opening, a suction elbow, a main pipe and an air pump, when a servo motor works to drive a polishing wheel to rotate rapidly, and in the process of polishing and cleaning the corners of the nickel sheet, metal scraps can be generated, the air pump works in advance, and through the main pipe, the suction elbow and the converging and communicating box, the metal scraps can be removed. And finally, the generated metal scraps are sucked into the collecting and communicating box in time through all the suction openings, then the metal scraps finally fall into the collecting box under the action of the gravity of the metal scraps, unified collection is conducted, the metal scraps are prevented from splashing all around, and the cleanliness of the working environment is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of nickel sheet processing, and particularly relates to a film coating device for nickel sheet processing with a corner cleaning structure. Background Technique

[0002] In all links of nickel sheet processing, transportation and storage, it is extremely vulnerable to external environmental erosion such as oxidation and corrosion. These adverse factors will significantly weaken its electrical conductivity, corrosion resistance and mechanical strength, thereby affecting the performance and life of the overall product. Therefore, implementing film coating treatment has become an indispensable solution. By forming a protective film on the surface of the nickel sheet, an effective barrier is constructed to isolate oxygen, moisture and corrosive substances in the external environment, thereby ensuring that the nickel sheet is not damaged and maintaining its excellent quality and stable performance.

[0003] For the existing film coating device for nickel sheet processing with a corner cleaning structure, before spraying and coating the surface of the nickel sheet, it is usually necessary to grind and clean the corners of the nickel sheet. However, during the process of grinding the corners of the nickel sheet, a large amount of metal waste chips will be generated, and the metal waste chips will fly everywhere, affecting the surrounding working environment. There is a lack of a structure that can prevent the metal waste chips from flying everywhere. Therefore, it is necessary to provide a film coating device for nickel sheet processing with a corner cleaning structure to solve the above technical problems. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In order to overcome the deficiencies of the prior art, a film coating device for nickel sheet processing with a corner cleaning structure is proposed to solve the problem that before spraying and coating the surface of the nickel sheet, it is usually necessary to grind and clean the corners of the nickel sheet. However, during the process of grinding the corners of the nickel sheet, a large amount of metal waste chips will be generated, and the metal waste chips will fly everywhere, affecting the surrounding working environment.

[0006] (2) Technical Solutions

[0007] The present utility model is realized through the following technical solutions: The present utility model provides a film laminating device for nickel sheet processing with a corner cleaning structure, including a control base. A film laminating box is fixedly arranged on the top of the control base. A hydraulic rod is fixedly arranged in the middle of the top of the film laminating box. The bottom of the hydraulic rod penetrates through the top wall of the film laminating box and is fixedly provided with a paint spray head. The left side of the top of the paint spray head is fixedly communicated with a material feeding hose. A support platform is fixedly arranged on the right side of the film laminating box. A servo motor is fixedly arranged on the top of the support platform. The output shaft of the servo motor is fixedly provided with a grinding wheel. An L-shaped plate is fixedly arranged on the right side of the film laminating box and above the servo motor. A protective cover is fixedly arranged at the bottom right side of the L-shaped plate. Collection boxes are fixedly arranged at the front and rear ends of the protective cover. The bottoms of the two collection boxes are fixedly communicated with collection boxes respectively. A plurality of suction ports are opened on the side of the two collection boxes close to each other. The two ends of the two collection boxes far from each other are fixedly communicated through a suction elbow. The top of the suction elbow is fixedly communicated with a main pipe. An air pump is fixedly arranged on the left side of the top of the L-shaped plate.

[0008] Further, the top of the material feeding hose penetrates through the top of the film laminating box. An electromagnetic valve is fixedly arranged on the upper part of the material feeding hose. The protective cover is sleeved on the upper part of the grinding wheel.

[0009] Further, the output shaft of the servo motor rotates through the left side wall of the protective cover. V-shaped baffles are fixedly arranged between the upper left and right side walls of the inner cavities of the two collection boxes.

[0010] Further, sealing plugs are arranged at the lower parts of the front and rear ends of the two collection boxes. Filter mesh covers located in the corresponding suction ports are fixedly arranged at both ends of the bottom of the suction elbow.

[0011] Further, the air suction end of the air pump is fixedly communicated with the left end of the main pipe. A transparent glass sealed door is arranged at the front end of the film laminating box.

[0012] (III) Beneficial effects

[0013] Compared with the prior art, the present utility model has the following beneficial effects: Through the mutual cooperation among the collection boxes, the collection boxes, the suction ports, the suction elbow, the main pipe and the air pump, when the servo motor works to drive the grinding wheel to rotate rapidly and grind and clean the corners of the nickel sheet, metal waste chips will be generated. The air pump works in advance. Through the main pipe, the suction elbow and the collection boxes, and finally through each suction port, the generated metal waste chips are timely sucked into the collection boxes. Then, under the action of the self-gravity of the metal waste chips, the metal waste chips finally fall into the collection boxes for unified collection, avoiding the splashing of metal waste chips everywhere and ensuring the cleanliness of the working environment. Description of the drawings

[0014] Figure 1This is the front view of the present utility model;

[0015] Figure 2 This is the cross-sectional view of the present utility model;

[0016] Figure 3 This is the right cross-sectional view of the protective cover of the present utility model.

[0017] In the figure: 1, control seat; 2, film covering box; 3, hydraulic rod; 4, paint spray head; 5, material conveying hose; 6, support table; 7, servo motor; 8, grinding wheel; 9, L-shaped plate; 10, protective cover; 11, converging box; 12, collection box; 13, V-shaped baffle; 14, sealing plug; 15, suction port; 16, suction elbow; 17, filter mesh cover; 18, main pipe; 19, air pump; 20, transparent glass sealing door. Specific embodiments

[0018] In order to make the objectives, technical solutions and advantages of the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0019] As Figures 1-3 shown, a film covering device for nickel sheet processing with a corner cleaning structure includes a control seat 1. A film covering box 2 is fixedly arranged on the top of the control seat 1. A hydraulic rod 3 is fixedly arranged in the middle of the top of the film covering box 2. The bottom of the hydraulic rod 3 penetrates through the top wall of the film covering box 2 and is fixedly provided with a paint spray head 4. The left side of the top of the paint spray head 4 is fixedly communicated with a material conveying hose 5. A support table 6 is fixedly arranged on the right side of the film covering box 2. A servo motor 7 is fixedly arranged on the top of the support table 6. The output shaft of the servo motor 7 is fixedly provided with a grinding wheel 8. An L-shaped plate 9 is fixedly arranged on the right side of the film covering box 2 and above the servo motor 7. A protective cover 10 is fixedly arranged at the bottom right of the L-shaped plate 9. Converging boxes 11 are fixedly arranged at the front and rear ends of the protective cover 10. Collection boxes 12 are fixedly communicated with the bottoms of the two converging boxes 11. A plurality of suction ports 15 are opened on the sides of the two converging boxes 11 close to each other. The two ends of the two converging boxes 11 away from each other are fixedly communicated through a suction elbow 16. The top of the suction elbow 16 is fixedly communicated with a main pipe 18. An air pump 19 is fixedly arranged on the left side of the top of the L-shaped plate 9.

[0020] In this embodiment, the top of the material conveying hose 5 penetrates through the top of the film covering box 2. An electromagnetic valve is fixedly arranged on the upper part of the material conveying hose 5. The protective cover 10 is sleeved on the upper part of the grinding wheel 8.

[0021] In this embodiment, the output shaft of the servo motor 7 rotates through the left side wall of the protective cover 10. V-shaped baffles 13 are fixedly arranged between the left and right side walls of the upper part of the inner cavity of the two collection boxes 12.

[0022] In this embodiment, sealing plugs 14 are provided at the lower parts of the front and rear ends of the two collection boxes 12, and filter mesh covers 17 located within the corresponding suction ports 15 are fixedly provided at both ends of the bottom of the suction elbow 16.

[0023] In this embodiment, the air suction end of the air pump 19 is fixedly communicated with the left end of the main pipe 18, and a transparent glass sealing door 20 is provided at the front end of the film covering box 2.

[0024] Working principle: During use, the servo motor 7 is started to drive the grinding wheel 8 to rotate rapidly to grind and clean the edges and corners of the nickel sheet. During the grinding and cleaning process, metal waste chips will be generated. The air pump 19 is started in advance, and through the main pipe 18, the suction elbow 16, and the converging box 11, finally, the generated metal waste chips are timely sucked into the converging box 11 through the respective suction ports 15. Then, under the action of the self-gravity of the metal waste chips, the metal waste chips finally fall into the collection box 12 for unified collection, avoiding the splashing of metal waste chips everywhere and ensuring the cleanliness of the working environment. Then, the nickel sheet with its edges and corners cleaned is placed in the film covering box 2 on top of the control seat 1. Then, using an external pump body, the paint in the external paint bucket is sucked into the paint spray head 4 through the material supply hose 5, and finally, the paint is sprayed onto the surface of the nickel sheet below through the paint spray head 4 for film covering by spraying.

[0025] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coating device for nickel sheet processing with an edge cleaning structure, characterized in that: The invention comprises a control seat (1), a film coating box (2) is fixedly arranged on the top of the control seat (1), a hydraulic rod (3) is fixedly arranged in the middle of the top of the film coating box (2), the bottom of the hydraulic rod (3) penetrates the top wall of the film coating box (2) and is fixedly arranged with a paint spray head (4), the top left side of the paint spray head (4) is fixedly connected with a material hose (5), a support platform (6) is fixedly arranged on the right side of the film coating box (2), a servo motor (7) is fixedly arranged on the top of the support platform (6), a grinding wheel (8) is fixedly arranged on the output shaft of the servo motor (7), and a grinding wheel (8) is fixedly arranged on the right side of the film coating box (2) and located at the servo motor (7). An L-shaped plate (9) is fixedly arranged above the upper portion, a protective cover (10) is fixedly arranged at the right bottom of the L-shaped plate (9), a connecting box (11) is fixedly arranged at the front and rear ends of the protective cover (10), the bottoms of the two connecting boxes (11) are fixedly connected to a collecting box (12), a plurality of suction ports (15) are provided on the sides of the two connecting boxes (11) close to each other, the ends of the two connecting boxes (11) away from each other are fixedly connected via a suction elbow (16), the top of the suction elbow (16) is fixedly connected to a main pipe (18), and an air pump (19) is fixedly arranged on the left side of the top of the L-shaped plate (9).

2. The nickel sheet processing coating device with an edge cleaning structure according to claim 1, characterized in that: The top of the material passing hose (5) passes through the top of the film coating box (2), a solenoid valve is fixedly provided on the upper part of the material passing hose (5), and the protective cover (10) is sleeved on the upper part of the grinding wheel (8).

3. The nickel sheet processing coating device with an edge cleaning structure according to claim 1, characterized in that: The output shaft of the servo motor (7) rotates and penetrates the left side wall of the protective cover (10), and a V-shaped baffle (13) is fixedly arranged between the left and right side walls of the upper inner cavity of the two collecting boxes (12).

4. The nickel sheet processing coating device with an edge cleaning structure according to claim 1, characterized in that: The lower parts of the front and rear ends of the two collecting boxes (12) are both provided with sealing plugs (14), and both ends of the bottom of the suction elbow (16) are both fixedly provided with filter screen covers (17) located in the corresponding suction ports (15).

5. The nickel sheet processing coating device with an edge cleaning structure according to claim 1, characterized in that: The air extraction end of the air pump (19) is fixedly connected to the left end of the main pipe (18), and the front end of the film coating box (2) is provided with a transparent glass sealing door (20).