Tool for mattress production

By designing a mattress production tooling that integrates the main body, U-shaped fixture, detection board, signal transmitter and detection sensor, the defect of existing equipment being unable to accurately detect a single or a group of spring elasticity problems, real-time transmission of mattress elasticity detection is achieved, and working efficiency is improved.

CN223000454UActive Publication Date: 2025-06-20HUBEI SHU SLEEP TECH CO LTD
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Patent Information

Application Number
CN202422112597.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-20
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

When performing elastic testing of existing mattress production and tooling equipment, it is impossible to accurately detect the elastic problems of a single or a group of springs, resulting in increased rework and inefficiency.

Method used

A mattress production tool is designed, including the main body, U-shaped fixture, detection board, signal transmitter and detection sensor. Through the coordinated work of these components, precise positioning and detection detection of the mattress elasticity is achieved.

Benefits of technology

The tooling equipment can transmit data from multiple detection sensors in real time, accurately locate springs of elastic problems, simplify the rework process, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for mattress production in the field of mattress production equipment, which comprises a main body, rectangular grooves are formed in two ends, far away from each other, of the top of the main body, a U-shaped fixing frame is jointly arranged in the two rectangular grooves, and limiting grooves are formed in the middles of two side walls, close to each other, of the U-shaped fixing frame. A limiting plate is jointly arranged in the two limiting grooves, a detection plate is arranged at the bottom of the end, away from the U-shaped fixing frame, of the limiting plate, a signal transmitter is detachably connected to one end of the top of the detection plate, and detection sensors are evenly and detachably connected to the bottom of the end, away from the limiting plate, of the detection plate; connecting rods are fixedly connected to the two ends, away from each other, of the top of the detection plate, a control cabinet is arranged on the side wall of one side of the body, and a terminal is fixedly connected to the top of the control cabinet. The device is simple and convenient to operate, and can be used for real-time transmission and accurate positioning of a group or a single spring with elasticity problems on the mattress, so that convenience is provided for subsequent reworking work, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of mattress production equipment, in particular to a tooling for mattress production. Background Technique

[0002] A mattress is an item placed between the human body and the bed to ensure that consumers can obtain healthy and comfortable sleep. There are a wide variety of mattress materials, and mattresses made of different materials can bring different sleep effects. With the continuous progress of material civilization and technology, the types of mattresses used by modern people are gradually tending to be diversified, mainly including: spring mattresses, palm mattresses, latex mattresses, water mattresses, head-up inclined plane spinal care mattresses, air mattresses, magnetic mattresses, etc. Among these mattresses, spring mattresses account for a relatively large proportion.

[0003] In the process of manufacturing mattresses, tooling equipment is used, and the mattress detection tooling equipment in this process is one of them. In the existing technology, when detecting the elasticity of a mattress, the existing tooling equipment can only detect the overall mattress and the detection result is not accurate enough. When conducting the detection work, it cannot reflect when there is an elasticity problem with one group or a single spring, resulting in an increase in the workload of subsequent rework and thus affecting the work efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a tooling for mattress production to solve the problems in the existing technology mentioned above, that is, when detecting the elasticity of a mattress, the existing tooling equipment can only detect the overall mattress and the detection result is not accurate enough. When conducting the detection work, it cannot reflect when there is an elasticity problem with one group or a single spring, resulting in an increase in the workload of subsequent rework and thus affecting the work efficiency.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A tooling for mattress production includes a main body. At both ends of the top of the main body that are far away from each other, rectangular grooves are opened. A U-shaped fixing frame is jointly arranged inside the two rectangular grooves. At the middle parts of the side walls of the two sides of the U-shaped fixing frame that are close to each other, limiting grooves are opened. A limiting plate is jointly arranged inside the two limiting grooves. At the bottom of the end of the limiting plate away from the U-shaped fixing frame, a detection plate is arranged. At one end of the top of the detection plate, a signal transmitter is detachably connected. At the bottom of the end of the detection plate away from the limiting plate, detection sensors are evenly and detachably connected. The detection sensors are in signal connection with the signal transmitter. At both ends of the top of the detection plate that are far away from each other, connecting rods are fixedly connected. The detection plate is detachably connected to the limiting plate through the connecting rods. On one side wall of the main body, a control cabinet is arranged. On the top of the control cabinet, a terminal is fixedly connected. The terminal is electrically connected to the signal transmitter.

[0007] As a further solution of the utility model: Horizontally threaded rods are movably connected through the interiors of the two rectangular grooves. Through the arrangement of the horizontally threaded rods, it is convenient to drive the U-shaped fixing frame to move.

[0008] As a further solution of the utility model: At positions on the top of one side wall of the main body that match the horizontally threaded rods, first motors are detachably connected. Output units of the two first motors are connected to input units of the horizontally threaded rods. Through the arrangement of the first motors, it is convenient to provide power for the horizontal movement of the U-shaped fixing frame.

[0009] As a further solution of the utility model: At positions on two ends of one side wall of the U-shaped fixing frame that are far away from each other and match the horizontally threaded rods, first threaded grooves are penetrated and opened. In the middle of the top of the U-shaped fixing frame, a second motor is detachably connected. An output unit of the second motor facing one end of the U-shaped fixing frame penetrates the U-shaped fixing frame and is detachably connected with a vertically threaded rod. Through the arrangement of the second motor, it is convenient to provide power for the detection work of the mattress.

[0010] As a further solution of the utility model: At positions on two side walls of the limiting plate that are far away from each other and match the limiting grooves, limiting blocks are fixedly connected. At a position on the top of the limiting plate that matches the vertically threaded rod, a second threaded groove is penetrated and opened. Through the arrangement of the limiting plate, it is convenient to drive the detection plate to move longitudinally.

[0011] As a further solution of the utility model: At positions on two ends of the top of the limiting plate that are far away from each other and match the connecting rod, circular grooves are penetrated and opened. At positions on two ends of one side wall of the limiting plate that are far away from each other and match the circular grooves, fastening bolts are penetrated and detachably connected. Through the arrangement of the connecting rod, it is convenient to detachably connect the limiting plate and the detection plate through the fastening bolts.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] In the utility model, through the arrangements of the main body and the U-shaped fixing frame, it is convenient to provide an installation and working space for the device. Through the arrangement of the detection plate, when performing the elastic detection work on the mattress, it is convenient to transmit the data collected by multiple detection sensors in real time through the signal transmitter and display them through the terminal on the control cabinet, so as to achieve precise positioning, and thus it is convenient to perform subsequent processing on a group or a single spring with elastic problems. This device is easy to operate, can transmit in real time a group or a single spring with elastic problems on the mattress and precisely locate them, thus providing convenience for the subsequent rework work, and effectively improving the work efficiency. Description of the Drawings

[0014] Figure 1This is the front view structural schematic diagram of the present utility model;

[0015] Figure 2 This is the enlarged structural schematic diagram of the U-shaped fixing bracket in the present utility model;

[0016] Figure 3 This is the enlarged structural schematic diagram of the limiting plate in the present utility model;

[0017] Figure 4 This is the enlarged flipping structural schematic diagram of the detection plate in the present utility model.

[0018] In the figure: 1. Main body; 101. Rectangular groove; 102. Transverse threaded rod; 103. First motor; 2. U-shaped fixing bracket; 201. Limiting groove; 202. First thread groove; 203. Second motor; 204. Longitudinal threaded rod; 3. Limiting plate; 301. Limiting block; 302. Second thread groove; 303. Circular groove; 304. Fastening bolt; 4. Detection plate; 401. Signal transmitter; 402. Detection sensor; 403. Connecting rod; 5. Control cabinet; 501. Terminal. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1 to 4 , in the embodiment of the present utility model, a tool for mattress production includes a main body 1. Rectangular grooves 101 are respectively opened at both ends of the top of the main body 1 that are far away from each other. A U-shaped fixing bracket 2 is jointly arranged inside the two rectangular grooves 101. Limiting grooves 201 are respectively opened in the middle of the side walls of the U-shaped fixing bracket 2 that are close to each other. A limiting plate 3 is jointly arranged inside the two limiting grooves 201. A detection plate 4 is arranged at the bottom of one end of the limiting plate 3 away from the U-shaped fixing bracket 2. A signal transmitter 401 is detachably connected to one end of the top of the detection plate 4. Detection sensors 402 are uniformly and detachably connected to the bottom of the end of the detection plate 4 away from the limiting plate 3. The detection sensors 402 are in signal connection with the signal transmitter 401. Connecting rods 403 are respectively fixedly connected to both ends of the top of the detection plate 4 that are far away from each other. The detection plate 4 is detachably connected to the limiting plate 3 through the connecting rods 403. A control cabinet 5 is arranged on the side wall of one side of the main body 1. A terminal 501 is fixedly connected to the top of the control cabinet 5. The terminal 501 is electrically connected to the signal transmitter 401.

[0021] Among them, a transverse threaded rod 102 is movably connected through the interior of each of the two rectangular grooves 101. Through the arrangement of the transverse threaded rod 102, it is convenient to drive the U-shaped fixing frame 2 to move. At the positions on the top of one side wall of the main body 1 that match the transverse threaded rod 102, first motors 103 are detachably connected. The output units of the two first motors 103 are connected to the input units of the transverse threaded rod 102. Through the arrangement of the first motors 103, it is convenient to provide power for the transverse movement of the U-shaped fixing frame 2. At the positions on the two ends of one side wall of the U-shaped fixing frame 2 that are far away from each other and match the transverse threaded rod 102, first threaded grooves 202 are penetrated and opened. In the middle of the top of the U-shaped fixing frame 2, a second motor 203 is detachably connected. The output unit of the second motor 203 facing one end of the U-shaped fixing frame 2 penetrates the U-shaped fixing frame 2 and is detachably connected with a longitudinal threaded rod 204. Through the arrangement of the second motor 203, it is convenient to provide power for the detection work of the mattress. At the positions on the two side walls of the limiting plate 3 that are far away from each other and match the limiting grooves 201, limiting blocks 301 are fixedly connected. At the position on the top of the limiting plate 3 that matches the longitudinal threaded rod 204, a second threaded groove 302 is penetrated and opened. Through the arrangement of the limiting plate 3, it is convenient to drive the detection plate 4 to move longitudinally. At the positions on the two ends of the top of the limiting plate 3 that are far away from each other and match the connecting rod 403, circular grooves 303 are penetrated and opened. At the positions on the two ends of one side wall of the limiting plate 3 that are far away from each other and match the circular grooves 303, fastening bolts 304 are penetrated and detachably connected. Through the arrangement of the connecting rod 403, it is convenient to detachably connect the limiting plate 3 and the detection plate 4 through the fastening bolts 304.

[0022] The working principle of the present utility model is as follows: When using this device for work, the staff only needs to place the mattress to be detected on the top of the main body 1, and start the first motor 103 and the second motor 203 through the terminal 501 on the top of the control cabinet 5, so that the two first motors 103 drive the transverse threaded rod 102 to rotate, thereby driving the U-shaped fixing frame 2 and the detection plate 4 to move horizontally. After moving to a suitable position, the second motor 203 drives the longitudinal threaded rod 204 to rotate, thereby driving the limiting plate 3 to descend, and then driving the detection plate 4 to descend, so that the multiple detection sensors 402 at the bottom of the detection plate 4 perform elastic detection work on the mattress. At this time, the signal transmitter 401 transmits all the data collected by the multiple detection sensors 402 in real time, so that it is synchronously displayed on the terminal 501. If there is a spring with elastic problems, the effect of accurately positioning it can be achieved, thereby providing convenience for the subsequent rework work.

[0023] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

Claims

1. A mattress production tool, comprising a main body (1), characterized in that: The top of the main body (1) is provided with rectangular grooves (101) at two ends away from each other, a U-shaped fixing frame (2) is provided inside the two rectangular grooves (101), a limiting groove (201) is provided in the middle of the two side walls of the U-shaped fixing frame (2) close to each other, a limiting plate (3) is provided inside the two limiting grooves (201), a detection plate (4) is provided at the bottom of the end of the limiting plate (3) away from the U-shaped fixing frame (2), one end of the top of the detection plate (4) is detachably connected to a signal transmitter (401), and the detection plate (4) is remote from the detection plate (4). A detection sensor (402) is evenly and detachably connected to the bottom of one end of the limit plate (3), and the detection sensor (402) is signal-connected to the signal transmitter (401). Two ends of the top of the detection plate (4) that are away from each other are fixedly connected to connecting rods (403), and the detection plate (4) is detachably connected to the limit plate (3) via the connecting rods (403). A control cabinet (5) is provided on the side wall of one side of the main body (1), and a terminal (501) is fixedly connected to the top of the control cabinet (5), and the terminal (501) is electrically connected to the signal transmitter (401).

2. The mattress production tool according to claim 1, characterized in that: A transverse threaded rod (102) is movably connected to and penetrates the interior of the two rectangular grooves (101).

3. The mattress production tool according to claim 1, characterized in that: A first motor (103) is detachably connected to a position at which the top end of a side wall of one side of the main body (1) matches the transverse threaded rod (102), and output units of the two first motors (103) are connected to input units of the transverse threaded rod (102).

4. The mattress production tool according to claim 1, characterized in that: A first thread groove (202) is provided at positions on both ends of the side wall of one side of the U-shaped fixing frame (2) that are away from each other and match the transverse threaded rod (102); a second motor (203) is detachably connected to the middle of the top of the U-shaped fixing frame (2); and an output unit of the second motor (203) toward one end of the U-shaped fixing frame (2) passes through the U-shaped fixing frame (2) and is detachably connected to a longitudinal threaded rod (204).

5. The mattress production tool according to claim 1, characterized in that: The side walls of the limiting plate (3) at both ends away from each other are fixedly connected to the limiting blocks (301) at positions matching the limiting groove (201), and a second thread groove (302) is provided through the middle of the top of the limiting plate (3) at a position matching the longitudinal threaded rod (204).

6. The mattress production tool according to claim 1, characterized in that: A circular groove (303) is provided through the positions of the two ends of the top of the limiting plate (3) that are away from each other and match the connecting rod (403), and a detachable connecting fastening bolt (304) is provided through the positions of the two ends of the side wall of one end of the limiting plate (3) that are away from each other and match the circular groove (303).