Automatic dismantling device for precast beam end mold
By designing the automatic removal device of the end mold of the prefabricated beam and using the connection of the cylinder and the hinge, the oblique removal and automatic rollover of the end mold are achieved, solving the problems of difficulty in dismantling, slow speed and serious damage in traditional methods, and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202421755052.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the construction of bridge assembly, traditional methods require manual use of tools to remove the prefabricated beam end formwork. The process is difficult, slow and easy to damage the concrete of the beam body. The automatic removal equipment cannot achieve oblique removal and automatic rollover.
An automatic removal device for the end mold of the prefabricated beam is designed, including the end mold body, the removal mechanism, the fixing mechanism and the adjustment mechanism. The oblique removal and automatic reversal of the end mold are achieved through the connection of the oil cylinder and the hinge.
It realizes rapid, simple and safe dismantling of end molds, reduces damage to prefabricated beams, reduces the risks and costs of manual operations, and improves construction efficiency.
Smart Images
Figure CN223000781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of precast beams, and particularly to an automatic removal device for the end formwork of precast beams. Background Art
[0002] In the construction of bridge assembly, the upper structure usually adopts precast construction. The T-beam is a relatively common structure. The precast of the T-beam is constructed by the T-beam formwork. The main components of the T-beam module mainly include side formwork, end formwork and bottom formwork.
[0003] After the concrete of the beam body is poured, the end formwork embedded in the side formwork and the bottom formwork needs to be removed before the side formwork and the bottom formwork are removed. Traditional operations require manual use of tools such as crowbars and sledgehammers to knock and remove, which is not only difficult to remove, but also slow in speed and easy to damage the beam body concrete. And after the end formwork is removed, it is necessary to use a gantry crane to move and place the end formwork for storage.
[0004] The existing automatic removal equipment on the market generally removes the end formwork by moving it linearly, but in fact, the end formwork needs to move obliquely upward when being removed; the existing automatic removal equipment on the market still needs manual operation to lay down the end formwork for storage after removing the end formwork. The end formwork is large in volume and heavy in mass, and accidents are likely to occur during manual removal; therefore, there is an urgent need for an automatic removal device for the end formwork of precast beams that does not damage the beam body concrete, is fast in removal, and is simple and convenient. Content of the Utility Model
[0005] In view of the deficiencies in the prior art, the utility model provides an automatic removal device for the end formwork of precast beams.
[0006] The utility model adopts the following technical solutions:
[0007] An automatic removal device for the end formwork of precast beams is provided, which includes an end formwork body, a removal mechanism, a fixing mechanism and an adjusting mechanism. The fixing mechanism is fixedly arranged on a workbench. The upper part of the fixing mechanism is provided with a removal mechanism. Both ends of the removal mechanism are respectively connected to the end formwork body and the fixing mechanism. The lower part of the fixing mechanism is provided with an adjusting mechanism, and the adjusting mechanism is movably connected to the lower part of the end formwork body.
[0008] Further, a connecting ear plate I is arranged in the middle of the outer side surface of the end formwork body. The fixing mechanism includes an end formwork removal bracket and a connecting ear plate II. The upper part of the end formwork removal bracket is provided with a connecting ear plate II; the removal mechanism includes an oil cylinder I. The output end, that is, the left end, of the oil cylinder I is movably connected to the end formwork body through the connecting ear plate I; the upper part of the end formwork removal bracket is provided with an oil cylinder I through the connecting ear plate II, and the right end of the oil cylinder is movably installed on the end formwork removal bracket through the connecting ear plate II.
[0009] Furthermore, the lower part of the end mold removal support is connected to the adjustment mechanism. The adjustment mechanism includes a second oil cylinder, a third connecting ear plate, a fourth connecting ear plate, a rotating hinge point, an end mold moving slider, and an end mold moving support. A rotating hinge point is provided on the end mold moving slider. An installation hole for installing a hinge is provided at the bottom of the end mold body. The end mold moving slider is connected to the bottom of the end mold body through a hinge. A third connecting ear plate is provided at the bottom of the end mold removal support. The right end of the second oil cylinder is movably connected to the lower part of the end mold removal support through the third connecting ear plate. The output end of the second oil cylinder, that is, the left end of the second oil cylinder, is connected to the end mold moving slider through the fourth connecting ear plate. An end mold moving support is provided below the end mold moving slider. The end mold moving support and the end mold moving slider are adapted to each other, and the end mold moving slider slides on the end mold moving support.
[0010] Furthermore, fixing holes are provided on the end mold moving support to facilitate the fixed installation of the end mold moving support.
[0011] Furthermore, the end mold moving slider is wedge-shaped, and the end mold moving support is wedge-shaped. Both the end mold moving slider and the end mold moving support include an upper wedge surface and a lower wedge surface. The upper wedge surface of the end mold moving slider is in contact and cooperation with the upper wedge surface of the end mold moving support, so that the end mold moving slider slides on the end mold moving support.
[0012] Furthermore, the workbench is a movable workbench, and the workbench adopts a mobile trolley. The workbench is fixedly installed on the mobile trolley.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] For the precast beam end mold automatic removal device of the present utility model: both the end mold moving support and the end mold removal support are fixedly installed on the mobile trolley. The lower part of the end mold body is connected to the end mold moving slider through a rotating hinge point and a hinge. A fourth connecting ear plate for installing the second oil cylinder is welded on the end mold moving slider. The end mold removal support is movably connected to the middle part of the outer side wall of the end mold body through a first oil cylinder, a first connecting ear plate, a second connecting ear plate, and a pin shaft. Both the end mold moving slider and the end mold moving support are wedge-shaped and are in contact and connection at a certain angle.
[0015] When the precast beam end mold automatic removal device of the present utility model works, first, the second oil cylinder works to pull the end mold moving slider to move on the end mold moving support, and at the same time, it pulls the bottom of the end mold body connected through the hinge point to move on the end mold moving support at a certain angle along with the end mold moving slider; when the end mold body is separated from the precast beam and removed, the first oil cylinder works to make the end mold body rotate along the rotating hinge point to make the end mold body fall down. When the end mold body is removed, it is removed from the bottom of the end mold body along a certain angle and upward along the inner side surface of the end mold body, so as to reduce the damage to the precast beam body and better meet the actual production requirements.
[0016] The end die moving slider and the end die moving bracket under the bottom of the end die body are arranged at a certain angle (the cross-section of the end die moving slider and the end die moving bracket is wedge-shaped). When the second oil cylinder pulls the bottom of the end die body to move, the end die moving slider will move along this angle on the end die moving bracket, which is convenient for removal.
[0017] After the end die body is removed, the first oil cylinder works, and the end die body rotates along the rotation hinge point, and can automatically put down and store the end die; after the end die body of this device is removed, it can be automatically put down, reducing the time for manual putting down and moving; this device moves with the mobile trolley, reducing the cost of manual equipment movement; the whole is connected by oil cylinders and pin shafts, and the disassembly, assembly and maintenance are simple. Description of the Drawings
[0018] Figure 1 is the overall schematic diagram of the precast beam end die automatic removal device and the precast beam described in the present utility model.
[0019] Figure 2 is the structural schematic diagram of the precast beam end die automatic removal device described in the present utility model.
[0020] In the drawings:
[0021] 1. End die body; 2. First oil cylinder; 3. Rotation hinge point; 4. End die moving slider; 5. End die moving bracket; 6. End die removal bracket; 7. Second oil cylinder; 8. First connecting ear plate; 9. Second connecting ear plate; 10. Third connecting ear plate; 11. Fourth connecting ear plate; 12. Upper wedge surface; 13. Lower wedge surface; 14. Precast beam. Specific Embodiments
[0022] The following further describes the present utility model in conjunction with specific embodiments. Among them, the drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and cannot be understood as a limitation of this patent; in order to better illustrate the embodiments of the present utility model, some components in the drawings will be omitted, enlarged or reduced, and do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0023] As Figures 1-2 shown, a precast beam end die automatic removal device is provided, including an end die body 1, a removal mechanism, a fixing mechanism and an adjusting mechanism. The fixing mechanism is fixedly arranged on the workbench. An upper part of the fixing mechanism is provided with a removal mechanism. Two ends of the removal mechanism are respectively connected to the end die body 1 and the fixing mechanism. A lower part of the fixing mechanism is provided with an adjusting mechanism, and the adjusting mechanism is movably connected to a lower part of the end die body 1.
[0024] As a further improvement of the above-described factual manner, a first connecting ear plate 8 is provided in the middle of the outer side surface of the end die body 1. The fixing mechanism includes an end die removal bracket 6 and a second connecting ear plate 9. The upper part of the end die removal bracket 6 is provided with the second connecting ear plate 9. The removal mechanism includes a first oil cylinder 2. The output end, i.e., the left end, of the first oil cylinder 2 is movably connected to the end die body 1 through the first connecting ear plate 8. The upper part of the end die removal bracket 6 is provided with the first oil cylinder 2 through the second connecting ear plate 9. The right end of the oil cylinder is movably installed on the end die removal bracket 6 through the second connecting ear plate 9.
[0025] As a further improvement of the above-described factual manner, the lower part of the end die removal bracket 6 is connected to an adjusting mechanism. The adjusting mechanism includes a second oil cylinder 7, a third connecting ear plate 10, a fourth connecting ear plate 11, a rotating hinge point 3, an end die moving slider 4, and an end die moving bracket 5. The rotating hinge point 3 is provided on the end die moving slider 4. An installation hole for installing a hinge is provided at the bottom of the end die body 1. The end die moving slider 4 is connected to the bottom of the end die body 1 through a hinge. The bottom of the end die removal bracket 6 is provided with the third connecting ear plate 10. The right end of the second oil cylinder 7 is movably connected to the lower part of the end die removal bracket 6 through the third connecting ear plate 10. The output end, i.e., the left end, of the second oil cylinder 7 is connected to the end die moving slider 4 through the fourth connecting ear plate 11. The end die moving bracket 5 is provided below the end die moving slider 4. The end die moving bracket 5 and the end die moving slider 4 are adapted to each other. The end die moving slider 4 slides on the end die moving bracket 5.
[0026] On one side of the second oil cylinder 7, a plurality of oil cylinders providing more power may be arranged side by side. The right ends between the plurality of oil cylinders are all connected through a connecting plate. The connecting plate is movably connected to the bottom of the end die moving bracket 5 through the third connecting ear plate 10, or the right ends of the plurality of oil cylinders are directly movably connected to the bottom of the die moving bracket through the third connecting ear plate 10 and a pin shaft. Similarly, the output ends of the plurality of oil cylinders are all movably connected to the end die moving slider 4 through the fourth connecting ear plate 11, a pin shaft or a connecting plate, the fourth connecting ear plate 11, and a pin shaft.
[0027] As a further improvement of the above-described factual manner, the end die moving bracket 5 is provided with fixing holes for facilitating the fixed installation of the end die moving bracket 5. The end die moving bracket 5 is provided with a slide rail (not shown in the schematic diagram). The slide rail is adapted to the end die moving slider 4. The end die moving slider 4 slides adaptively with the slide rail.
[0028] As a further improvement of the above-described factual manner, the end die moving slider 4 is wedge-shaped, the end die moving bracket 5 is wedge-shaped, both the end die moving slider 4 and the end die moving bracket 5 include an upper wedge surface 12 and a lower wedge surface 13, and the upper wedge surface 12 of the end die moving slider 4 is in contact and cooperation with the upper wedge surface 12 of the end die moving bracket 5 so that the end die moving slider 4 slides on the end die moving bracket 5. The cross-sections of both the end die moving slider 4 and the end die moving bracket 5 are wedge-shaped, triangular, angled, or inclined slopes.
[0029] As a further improvement of the above-described factual manner, the workbench is a movable workbench, the workbench adopts a movable trolley, and the workbench is fixedly installed on the movable trolley.
[0030] For the precast beam end die automatic removal device of the present utility model: both the end die moving bracket 5 and the end die removal bracket 6 are fixedly installed on the movable trolley. The lower part of the end die body 1 is connected to the end die moving slider 4 through a rotating hinge point 3 and a hinge. A connecting ear plate four 11 for installing the second oil cylinder 7 is welded on the end die moving slider 4. The end die removal bracket 6 is movably connected to the middle part of the outer side wall of the end die body 1 through the first oil cylinder 2, the connecting ear plate one 8, the connecting ear plate two 9, and a pin shaft. The end die moving slider 4 and the end die moving bracket 5 are both wedge-shaped and are connected in contact at a certain angle.
[0031] When the precast beam 14 end die automatic removal device of the present utility model works, first, the second oil cylinder 7 works to pull the end die moving slider 4 to move on the end die moving bracket 5, and at the same time, it pulls the bottom of the end die body 1 connected by the hinge point to move on the end die moving bracket 5 at a certain angle along with the end die moving slider 4; when the end die body 1 is separated and removed from the precast beam 14, through the work of the first oil cylinder 2, the end die body 1 is rotated along the rotating hinge point 3 to make the end die body 1 fall down. When the end die body 1 is removed, it is removed from the bottom of the end die body 1 along a certain angle upward along the inner side surface of the end die body 1, which reduces the damage to the beam body of the precast beam 14 and better meets the actual production requirements.
[0032] The end die moving slider 4 and the end die moving bracket 5 under the bottom of the end die body 1 are arranged at a certain angle (the cross-sections of the end die moving slider 4 and the end die moving bracket 5 are wedge-shaped). When the second oil cylinder 7 pulls the bottom of the end die body 1 to move, the end die moving slider 4 will move on the end die moving bracket 5 along this angle, which is convenient for removal.
[0033] After the end mold body 1 is removed, the first oil cylinder 2 works, and the end mold body 1 rotates along the rotating hinge point 3, and the end mold can be automatically laid down and stored; after the end mold body 1 of this device is removed, it can be automatically laid down, reducing the time for manual laying down and moving; this device moves with the mobile trolley, reducing the cost of manual equipment movement; the whole is connected by oil cylinders and pin shafts, and the disassembly, assembly and maintenance are simple. It should be noted here that the casting mold built during the casting of the precast beam 14 is set on the support, that is to say, there is a certain height from the ground at the lower end of the end mold, and the trolley can adjust its own height according to the actual situation, or the whole precast beam end mold automatic removal device can be installed on a device with adjustable height, and the whole precast beam end mold automatic removal device can adjust the height according to the actual situation.
[0034] Obviously, the above embodiments are only examples for clearly explaining the technical solutions of the present invention, rather than limiting the implementation manners of the present invention. The above-mentioned connection methods: movable connection, fixed connection, connected, connected, connected, etc. are all one or more of welding, bolt connection, riveting, embedded connection, hinge connection or pin shaft connection, etc. For those of ordinary skill in the art, other different forms of changes or variations can be made on the basis of the above description. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the scope of the present invention.
Claims
1. An automatic dismantling device for end molds of precast beams, comprising an end mold body, a dismantling mechanism, a fixing mechanism and an adjusting mechanism, characterized in that: The fixing mechanism is fixedly arranged on the workbench, a dismantling mechanism is arranged on the upper part of the fixing mechanism, two ends of the dismantling mechanism are respectively connected to the end mold body and the fixing mechanism, an adjusting mechanism is arranged on the lower part of the fixing mechanism, and the adjusting mechanism is movably connected to the lower part of the end mold body; A connecting ear plate 1 is provided at the middle of the outer side surface of the end mold body, the fixing mechanism comprises an end mold removal bracket and a connecting ear plate 2, and the upper part of the end mold removal bracket is provided with a connecting ear plate 2; the removal mechanism comprises an oil cylinder 1, and the output end, that is, the left end, of the oil cylinder 1 is movably connected to the end mold body through the connecting ear plate 1; an oil cylinder 1 is provided at the upper part of the end mold removal bracket through the connecting ear plate 2, and the right end of the oil cylinder is movably mounted on the end mold removal bracket through the connecting ear plate 2; The lower part of the end mold removal bracket is connected to the adjusting mechanism, and the adjusting mechanism includes a second cylinder, a third connecting ear plate, a fourth connecting ear plate, a rotating hinge, an end mold moving slider, and an end mold moving bracket. The end mold moving slider is provided with a rotating hinge, and the bottom of the end mold body is provided with a mounting hole for installing a hinge. The end mold moving slider is connected to the bottom of the end mold body through a hinge, and the bottom of the end mold removal bracket is provided with a connecting ear plate three. The right end of the second cylinder is movably connected to the lower part of the end mold removal bracket through the connecting ear plate three, and the output end of the second cylinder, that is, the left end of the second cylinder, is connected to the end mold moving slider through the connecting ear plate four. An end mold moving bracket is provided below the end mold moving slider, and the end mold moving bracket and the end mold moving slider are adapted, and the end mold moving slider slides on the end mold moving bracket.
2. The automatic dismantling device for the end form of a precast beam according to claim 1 is characterized in that: The end mold movable bracket is provided with a fixing hole to facilitate the fixed installation of the end mold movable bracket.
3. The automatic dismantling device for the end form of a precast beam according to claim 1 is characterized in that: The end mold moving slider is wedge-shaped, and the end mold moving bracket is wedge-shaped. The end mold moving slider and the end mold moving bracket both include an upper wedge surface and a lower wedge surface. The upper wedge surface of the end mold moving slider contacts and cooperates with the upper wedge surface of the end mold moving bracket so that the end mold moving slider slides on the end mold moving bracket.
4. The automatic dismantling device for end formwork of precast beams according to any one of claims 1 to 3, characterized in that: The workbench adopts a movable workbench, and the workbench adopts a movable trolley, and the workbench is fixedly installed on the movable trolley.