Particle dryer for breathable film production

By designing leak-proof mechanisms and carding mechanisms in particle dryers, the problems of uneven drying, material accumulation and dispersion in traditional dryers are solved, and a more efficient and uniform drying process is achieved, and the efficiency and product quality of breathable membrane production are improved.

CN223000898UActive Publication Date: 2025-06-20FUJIAN NOVELTY SANITARY MATERIALS CO LTD
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Patent Information

Application Number
CN202421959215.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-20
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Traditional particle dryers have problems such as uneven drying, high environmental humidity, and material accumulation and dispersion in the production of breathable membranes, which affect production efficiency and product quality.

Method used

A particle dryer for breathable membrane production was designed, using a leak-proof mechanism and a carding mechanism to solve the problem. The leakage prevention mechanism ensures that the fixing frame is limited to the top of the material frame by combining the dual-axis motor and the wire roll to prevent the material from being dispersed or scattered. The carding mechanism regularly organizes the materials inside the material frame through the cooperation of cylinders, gears and motors to prevent accumulation.

Benefits of technology

Through the design of leak-proof mechanism and carding mechanism, a more uniform and efficient drying process is achieved, avoiding material pollution and degradation of drying efficiency, and improving the efficiency and product quality of breathable membrane production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a particle dryer for breathable film production, which relates to the related field of particle dryers and comprises a drying box, an air outlet bellows is arranged on the top surface of the drying box, and a control panel and an air heater are respectively arranged at the upper end and the middle end of the right side of the drying box. The fixing frame moves downwards along the connecting line through cooperation of the double-shaft motor and the winding roller, the positioning magnets at the four corners of the fixing frame and the limiting magnets at the four corners of the top of the material frame are aligned and attracted to each other, and therefore the fixing frame is limited to the top of the material frame, and closing of the top of the material frame is completed. Through the filter screen arranged in the fixing frame, the problem that materials in the material frame are dispersed or scattered to all positions in the device when the material frame is vibrated and dried can be avoided, meanwhile, some impurities driven when the air spraying pipe sprays air to the interior of the device for drying can be prevented from entering the material frame, the materials are prevented from being polluted, and the service life of the device is prolonged. And meanwhile, the overall drying efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of particle dryers, in particular to a particle dryer for breathable film production. Background Technique

[0002] The background technology of the particle dryer used in breathable film production mainly focuses on improving the drying efficiency, ensuring the drying quality, and meeting the requirements of different production conditions; breathable films are widely used in personal hygiene care products, medical protection products and other fields, and the drying step in the production process is crucial for the performance of the final product.

[0003] Traditional drying equipment may have problems such as uneven drying, high environmental humidity, materials piling up together, and materials being too scattered or falling to various parts inside the device. These problems will affect the production efficiency and product quality of breathable films; therefore, developing new drying technologies and equipment to achieve a faster and more uniform drying process is an important research direction in the field of breathable film production. Content of the Utility Model

[0004] Therefore, to solve the above deficiencies, the utility model provides a particle dryer for breathable film production here.

[0005] The utility model is realized as follows. A particle dryer for breathable film production is constructed. The device includes a drying box. An air outlet air box is provided on the top surface of the drying box. A control panel and a hot air blower are respectively provided at the upper right end and the middle end of the right side of the drying box. A spray pipe is provided on the inner bottom surface of the drying box, and the right end of the spray pipe passes through the drying box and is fixedly connected to the bottom of the hot air blower. A temperature sensor is provided at the lower left side inside the drying box. Two groups of buffer springs are respectively provided on the top surfaces of the protruding plates on both sides inside the drying box, and the upper ends of the buffer springs are fixedly connected to the bottom surface of the limit frame. The left and right ends of the material frame are slidably connected to the inside of the limit frame, and limit magnets are provided at the four corners of the top of the material frame. A vibration motor is provided on the top surface of the limit frame;

[0006] A leak prevention mechanism is provided on the inner top surface of the drying box, and a combing mechanism is provided in the middle of the leak prevention mechanism;

[0007] The leak prevention mechanism further includes: an installation frame, the left and right sides of the inner top surface of the drying box are respectively fixedly connected to the upper ends of the installation frame. A double-shaft motor is provided inside the installation frame below, and the output shafts at the front and rear ends of the double-shaft motor respectively pass through the installation frame and are fixedly connected to the middle ends of the wire winding rollers. The inner sides of the wire winding rollers are fixedly connected to the upper ends of the connecting wires, and the middle upper parts of the connecting wires are wound and collected by the inner sides of the wire winding rollers. The lower end of the connecting wire is fixedly connected to the upper end of the rotating seat. The bottom surface of the rotating seat is fixedly connected to the side surface of the top of the fixed frame. Filter nets are provided on the front and rear sides inside the fixed frame, and positioning magnets are provided at the four corners of the fixed frame.

[0008] Preferably, the carding mechanism includes: a fixing plate. An installation slot is provided in the middle of the interior of the fixing frame, and the installation slot in the middle of the interior of the fixing frame is fixedly connected to the fixing plate. On the left and right sides of the bottom surface of the fixing plate, a convex plate and a transmission box are respectively provided. The right side of the convex plate is rotatably connected to the left end of a bidirectional threaded rod. A gear at the rear side inside the transmission box is fixedly connected to the right end of the bidirectional threaded rod. A motor is provided on the front side of the left side of the transmission box, and the output shaft on the right side of the motor is fixedly connected to a gear at the front side inside the transmission box.

[0009] Preferably, the outer side of the bidirectional threaded rod is threadedly connected to a threaded hole in the middle of a moving block. The bottom surface of the moving block is fixedly connected to the upper end of a first cylinder. The end of the piston rod at the bottom of the first cylinder is fixedly connected to the top surface of a connecting block. Two groups of second cylinders and limit posts are symmetrically arranged at the front and rear ends of the connecting block, and a second cylinder and a limit post are respectively fixedly installed on the upper and lower sides of the front side of the connecting block. The front end of the telescopic rod of the second cylinder is fixedly connected to a protruding part on the upper side of a sliding sleeve, and the sliding sleeve is sleeved outside the limit post.

[0010] Preferably, there are two groups of moving blocks, and the two groups of moving blocks are symmetrically arranged along the bidirectional threaded rod.

[0011] Preferably, the size of the fixing frame is the same as the top of the material box.

[0012] Preferably, the positioning magnets at the four corners of the fixing frame are aligned with the limit magnets at the four corners of the top of the material box, and the two are magnetically attracted to each other.

[0013] The present utility model has the following advantages: The present utility model provides a particle dryer for breathable film production by making improvements herein. Compared with the same type of equipment, the following improvements are made:

[0014] In the particle dryer for breathable film production of the present utility model, by providing a leak-proof mechanism inside the drying box, before drying the material box, the fixing frame is moved downward along the connecting line through the cooperation of a double-shaft motor and a wire winding roller, so that the positioning magnets at the four corners of the fixing frame are aligned with the limit magnets at the four corners of the top of the material box and are magnetically attracted to each other, thereby limiting the fixing frame on the top of the material box to complete the closing of the top of the material box. The filter screen provided inside the fixing frame can avoid the problem that the materials inside the material box are scattered or fall to various parts inside the device when the material box vibrates during drying, and at the same time can avoid some impurities driven by the air jet pipe when drying and jetting air inside the device from entering the material box, avoiding material contamination and increasing the overall drying efficiency.

[0015] The particle dryer for breathable film production described in the present utility model has a combing mechanism disposed in the middle of the inner part of the leakage prevention mechanism's fixed frame. When the material box is affected by the vibration motor, the materials inside it may accumulate due to vibration, thus affecting the drying efficiency. Therefore, during the drying process, the combing mechanism will be started regularly to comb the materials accumulated inside the material box to a certain extent. The first cylinder drives the connecting block and its front and rear components to move downward to the bottom surface inside the material box. Then, the second cylinder drives the sliding sleeve to expand in the front and rear directions along the limiting column. Subsequently, through the cooperation of the transmission box and the motor, the moving block moves along the bidirectional threaded rod, thereby completing the combing of the materials accumulated inside the material box and avoiding the reduction of drying efficiency and uneven drying caused by material accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the structural schematic diagram of the present utility model;

[0017] Figure 2 is the combined structural schematic diagram of the leakage prevention mechanism and the combing mechanism of the present utility model;

[0018] Figure 3 is the structural schematic diagram of the leakage prevention mechanism of the present utility model;

[0019] Figure 4 is the structural schematic diagram of the combing mechanism of the present utility model;

[0020] Figure 5 is the structural schematic diagram of the second cylinder, the limiting column and the sliding sleeve of the present utility model.

[0021] Wherein: drying box - 1, air outlet air box - 2, control board - 3, hot air blower - 4, leakage prevention mechanism - 5, installation frame - 51, double - shaft motor - 52, wire winding roller - 53, connecting wire - 54, rotating seat - 55, fixed frame - 56, filter screen - 57, positioning magnet - 58, combing mechanism - 6, fixing plate - 61, convex plate - 62, transmission box - 63, bidirectional threaded rod - 64, moving block - 65, first cylinder - 66, connecting block - 67, second cylinder - 68, limiting column - 69, sliding sleeve - 610, motor - 611, air spraying pipe - 7, temperature sensor - 8, buffer spring - 9, limiting frame - 10, material box - 11, vibration motor - 12. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following will be combined with the attached Figures 1-5A detailed description of the present utility model is provided, and the technical solutions in the embodiments of the present utility model are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1:

[0024] Please refer to Figure 1 , a particle dryer for breathable film production according to the present utility model. An air outlet air box 2 is provided on the top surface of a drying box 1. A control panel 3 and a hot air blower 4 are respectively provided at the upper right end and the middle right end of the drying box 1. A spray pipe 7 is provided on the inner bottom surface of the drying box 1, and the right end of the spray pipe 7 passes through the drying box 1 and is fixedly connected to the bottom of the hot air blower 4. A temperature sensor 8 is provided at the lower left side inside the drying box 1. Two groups of buffer springs 9 are respectively provided on the top surfaces of the protruding plates on both sides inside the drying box 1, and the upper ends of the buffer springs 9 are fixedly connected to the bottom surface of a limit frame 10. The left and right ends of a material box 11 are slidably connected to the inside of the limit frame 10, and limit magnets are provided at the four corners of the top of the material box 11. A vibration motor 12 is provided on the top surface of the limit frame 10; a leak prevention mechanism 5, a leak prevention mechanism 5 is provided on the inner top surface of the drying box 1, a combing mechanism 6, and a combing mechanism 6 is provided in the middle of the leak prevention mechanism 5.

[0025] Please refer to Figure 2 and Figure 3 , a particle dryer for breathable film production according to the present utility model. The leak prevention mechanism 5 further includes: the left and right sides of the inner top surface of the drying box 1 are respectively fixedly connected to the upper ends of mounting frames 51. A double-shaft motor 52 is provided inside the mounting frames 51 below, and the output shafts at the front and rear ends of the double-shaft motor 52 respectively pass through the mounting frames 51 and are fixedly connected to the middle ends of winding rollers 53. The inner sides of the winding rollers 53 are fixedly connected to the upper ends of connecting lines 54, and the middle upper parts of the connecting lines 54 are wound and collected by the inner sides of the winding rollers 53. The lower ends of the connecting lines 54 are fixedly connected to the upper ends of rotating seats 55, and the bottom surface of the rotating seats 55 is fixedly connected to the top side surface of a fixed frame 56. Filter meshes 57 are provided on the front and rear sides inside the fixed frame 56. Positioning magnets 58 are provided at the four corners of the fixed frame 56; the size of the fixed frame 56 is the same as the top of the material box 11; the positioning magnets 58 at the four corners of the fixed frame 56 are aligned with the limit magnets at the four corners of the top of the material box 11, and the two are magnetically attracted to each other; an air inlet net is provided on the bottom surface of the material box 11 to allow the drying air flow to pass through.

[0026] Embodiment 2:

[0027] Please refer to Figure 2 , Figure 4 and Figure 5, a particle dryer for breathable film production according to the present utility model, the carding mechanism 6 includes: an installation slot is provided in the middle of the inner part of the fixed frame 56, and the installation slot in the middle of the inner part of the fixed frame 56 is fixedly connected with the fixing plate 61. Convex plates 62 and a transmission box 63 are respectively provided on the left and right sides of the bottom surface of the fixing plate 61. The right side of the convex plate 62 is rotatably connected to the left end of the bidirectional threaded rod 64. The gear at the rear side inside the transmission box 63 is fixedly connected to the right end of the bidirectional threaded rod 64. A motor 611 is provided on the front side of the left surface of the transmission box 63, and the output shaft on the right side of the motor 611 is fixedly connected to the front-side gear inside the transmission box 63; the outer side of the bidirectional threaded rod 64 is threadedly connected to the threaded hole in the middle of the moving block 65. The bottom surface of the moving block 65 is fixedly connected to the upper end of the first cylinder 66. The end of the piston rod at the bottom of the first cylinder 66 is fixedly connected to the top surface of the connecting block 67. Two groups of second cylinders 68 and limit columns 69 are symmetrically arranged at the front and rear ends of the connecting block 67. And the upper and lower sides on the front side of the connecting block 67 are respectively fixedly installed with a second cylinder 68 and a limit column 69. The front telescopic rod of the second cylinder 68 is fixedly connected to the protruding part on the upper side of the sliding sleeve 610, and the sliding sleeve 610 is sleeved outside the limit column 69; there are two groups of moving blocks 65, and the two groups of moving blocks 65 are symmetrically arranged along the bidirectional threaded rod 64.

[0028] The present utility model provides a particle dryer for breathable film production through improvement, and its working principle is as follows;

[0029] First, when using this equipment, first place this device in the working area, and then connect the device to an external power supply to provide the electric energy required for the operation of this equipment;

[0030] Second, first place a sufficient amount of materials inside the material frame 11, then slidably connect the material frame 11 with the limit frame 10 to place the material frame 11 into the device. Then, start the double-shaft motor 52 through the control board 3. The double-shaft motor 52 will drive the wire winding roller 53 to rotate through the output shaft. The wire winding roller 53 will lower the connecting wire 54 so that the fixed frame 56 can move to the top surface of the material frame 11. At the same time, the positioning magnets 58 at the four corners of the fixed frame 56 will align and adsorb with the limit magnets at the four corners of the top of the material frame 11, so that the fixed frame 56 is limited on the top of the material frame 11 to prevent the fixed frame 56 from detaching when the material frame 11 vibrates. After completing the above operations, close the box door of the device. Start the air outlet air box 2 and the hot air blower 4 through the control board 3. The hot air blower 4 will spray dry air into the device through the spray pipe 7, and the air outlet air box 2 will perform air outlet operation on the device, so that an upward flowing drying air flow can be formed inside the device to enhance the drying effect on the materials. Then, start the vibration motor 12 through the control board 3, so that the vibration motor 12 drives the limit frame 10 and the material frame 11 to vibrate along the buffer spring 9, so that the materials can jump differently inside the material frame 11, so that the drying air flow can dry each particle of material and increase the uniformity of drying;

[0031] Third, during the drying process, the combing mechanism 6 will operate regularly. First, the first cylinder 66 will be started. The first cylinder 66 drives the connecting block 67 to move downward to the inner bottom surface of the material box 11 through the telescopic rod. Then the second cylinder 68 will be started. The second cylinder 68 drives the sliding sleeve 610 to perform a forward and backward unfolding action along the limiting column 69 through the telescopic rod. Then the motor 611 will be started. The motor 611 drives the two-way threaded rod 64 to rotate through the meshing transmission of the gears in the transmission box 63, and then the two-way threaded rod 64 drives the two moving blocks 65 to move towards or away from each other. The moving blocks 65 will drive the components below them to perform a certain degree of combing work on the materials piled up together, so as to avoid the materials piling up together and thus affecting the overall drying efficiency.

[0032] The utility model provides a particle dryer for breathable film production through improvement. By arranging the anti-leakage mechanism 5 inside the drying box 1, before drying the material box 11, the fixed frame 56 is moved downward along the connecting line 54 through the cooperation of the double-shaft motor 52 and the wire winding roller 53, so that the positioning magnets 58 at the four corners of the fixed frame 56 are aligned with and adsorbed to the limiting magnets at the four corners of the top of the material box 11, thereby limiting the fixed frame 56 on the top of the material box 11 and completing the closing of the top of the material box 11. The filter screen 57 arranged inside the fixed frame 56 can avoid the problems that the materials inside the material box 11 are scattered or fall to various parts inside the device when the material box 11 vibrates during drying, and at the same time can avoid some impurities driven by the air jet pipe 7 when drying and jetting air inside the device from entering the material box 11, avoiding material contamination and increasing the overall drying efficiency; by arranging the combing mechanism 6 in the middle end of the fixed frame 56 of the anti-leakage mechanism 5, when the material box 11 is affected by the vibration motor 12, the materials inside it may pile up due to vibration, thus affecting the drying efficiency. Therefore, during the drying process, the combing mechanism 6 will be started regularly to comb the materials piled up inside the material box 11 to a certain extent. The first cylinder 66 drives the connecting block 67 and the components on its front and rear sides to move downward to the inner bottom surface of the material box 11, then the second cylinder 68 drives the sliding sleeve 610 to unfold on the front and rear sides along the limiting column 69, and then the moving block 65 moves along the two-way threaded rod 64 through the cooperation of the transmission box 63 and the motor 611, thereby completing the combing of the materials piled up inside the material box 11 and avoiding the occurrence of reduced drying efficiency and uneven drying caused by material piling.

[0033] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Moreover, the standard parts used in the present utility model can all be purchased from the market, the special-shaped parts can all be customized according to the description in the specification and the drawings, the specific connection manners of each part all adopt conventional means such as bolts, rivets, welding and the like which are mature in the prior art, the machines, parts and equipment all adopt conventional models in the prior art, and in addition, the circuit connection adopts the conventional connection manner in the prior art, which will not be elaborated herein.

[0034] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather should be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A particle drying machine for producing breathable films, comprising a drying box (1), wherein an air outlet blower (2) is provided on the top surface of the drying box (1), a control panel (3) and a hot air blower (4) are respectively provided at the upper and middle ends of the right side of the drying box (1), an air jet pipe (7) is provided on the bottom surface of the drying box (1), and the right end of the air jet pipe (7) passes through the drying box (1) and is fixedly connected to the bottom of the hot air blower (4), a temperature sensor (8) is provided on the lower left side of the drying box (1), two groups of buffer springs (9) are respectively provided on the top surfaces of the protruding plates on both sides of the drying box (1), and the upper ends of the buffer springs (9) are fixedly connected to the bottom surface of a limit frame (10), the inner side of the limit frame (10) is slidably connected to the left and right ends of a material frame (11), and limit magnets are provided at the four corners of the top of the material frame (11), and a vibration motor (12) is provided on the top surface of the limit frame (10); Features: A leak-proof mechanism (5), the top surface of the drying box (1) is provided with a leak-proof mechanism (5), and a combing mechanism (6), the middle end of the leak-proof mechanism (5) is provided with a combing mechanism (6); The anti-leakage mechanism (5) further comprises: a mounting frame (51), the left and right sides of the top surface of the drying box (1) are respectively fixedly connected to the upper end of the mounting frame (51), a double-axis motor (52) is provided at the inner side of the lower side of the mounting frame (51), and the front and rear output shafts of the double-axis motor (52) respectively pass through the mounting frame (51) and are fixedly connected to the middle end of a winding roller (53), the inner side of the winding roller (53) is fixedly connected to the upper end of a connecting wire (54), and the inner side of the winding roller (53) reels the upper middle end of the connecting wire (54), the lower end of the connecting wire (54) is fixedly connected to the upper end of a rotating seat (55), the bottom surface of the rotating seat (55) is fixedly connected to the top side surface of a fixed frame (56), the front and rear sides of the fixed frame (56) are both provided with filter screens (57), and positioning magnets (58) are provided at the four corners of the fixed frame (56).

2. A particle drying machine for breathable film production according to claim 1, characterized in that: The combing mechanism (6) comprises: a fixed plate (61); a mounting slot is provided at the middle end of the fixed frame (56); the mounting slot at the middle end of the fixed frame (56) is fixedly connected to the fixed plate (61); a convex plate (62) and a transmission box (63) are respectively provided on the left and right sides of the bottom surface of the fixed plate (61); the right side of the convex plate (62) is rotatably connected to the left end of the bidirectional threaded rod (64); a gear at the rear side of the transmission box (63) is fixedly connected to the right end of the bidirectional threaded rod (64); a motor (611) is provided at the front left side of the transmission box (63); and the right side output shaft of the motor (611) is fixedly connected to the gear at the front side of the transmission box (63).

3. A particle drying machine for breathable film production according to claim 2, characterized in that: The outer side of the bidirectional threaded rod (64) is threadedly connected to the threaded hole in the middle of the moving block (65); the bottom surface of the moving block (65) is fixedly connected to the upper end of the first cylinder (66); the end of the piston rod at the bottom of the first cylinder (66) is fixedly connected to the top surface of the connecting block (67); the front and rear ends of the connecting block (67) are symmetrically provided with two groups of second cylinders (68) and limiting columns (69); the upper and lower sides of the front side of the connecting block (67) are respectively fixedly installed with the second cylinder (68) and the limiting column (69); the front end telescopic rod of the second cylinder (68) is fixedly connected to the upper protrusion of the sliding sleeve (610), and the sliding sleeve (610) is sleeved on the outer side of the limiting column (69).

4. A particle drying machine for breathable film production according to claim 3, characterized in that: The moving blocks (65) are provided in two groups, and the two groups of moving blocks (65) are symmetrically arranged along the bidirectional threaded rod (64).

5. A particle drying machine for breathable film production according to claim 1, characterized in that: The size of the fixing frame (56) is the same as the top of the material frame (11).

6. A particle drying machine for breathable film production according to claim 1, characterized in that: The positioning magnets (58) at the four corners of the fixing frame (56) are aligned with the limiting magnets at the four corners of the top of the material frame (11), and the two are magnetically attracted to each other.