Complex water gap machine edge automatic processing device
By designing a complex water outlet machine-side automation treatment device, using automation technology and special components, the problems of unstable and inconsistent water outlet treatment in injection molding technology are solved, and more efficient and stable water outlet treatment is achieved, and production efficiency and quality consistency are improved.
Patent Information
- Application Number
- CN202422170671.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the existing injection molding technology, water outlet treatment requires manual operation, resulting in unstable cycles, inconsistent quality and easy omissions, resulting in the generation of defective products.
A complex water outlet machine side automatic treatment device is designed to treat product water outlets outside the injection molding machine through automated means, and use pneumatic shears and punching knives to realize automatic cutting and treatment of water outlets.
By automatically treating the water outlets, the risks of manual operation are reduced, product quality is stabilized, production costs are optimized, and production capacity and yield rates are improved.
Smart Images

Figure CN223001017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molded part gate cutting devices, in particular to a complex gate side automatic processing device for a water injection machine. Background Art
[0002] At present, limited by the product structure, this product requires processing a large number of gates, and the gate shapes are different. After each injection molding, personnel need to process each gate in turn outside the assembly line. Due to the short injection molding cycle, manual operation not only has high requirements for the manual operation cycle, but also there is a probability of personnel omission, resulting in unprocessed or poorly processed product gates, and finally defective products are shipped to the client.
[0003] The present invention processes the product gates together outside the injection molding machine in an automated manner, reducing labor force, and at the same time having a stable cycle to ensure product quality.
[0004] Therefore, we have developed a complex gate side automatic processing device to solve the above problems. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a complex gate side automatic processing device to overcome the deficiencies of the prior art, which has the advantages of improving quality consistency, increasing production capacity, reducing costs, and improving the yield rate.
[0006] To achieve the above object, the technical solution adopted by the utility model is: a complex gate side automatic processing device, including a bottom plate, a support plate is slidably connected to the top end of the bottom plate, a storage box is provided at the top end of the support plate, a profiling groove is provided at the top end of the storage box, a storage cavity is provided at one end of the storage box, and a plurality of pneumatic shears are provided at the other end. A top plate, a tool rest plate and an upper pressure plate are sequentially erected from top to bottom at one end of the bottom plate. A cylinder is fixedly connected to the top end of the tool rest plate, and a first punching tool, a second punching tool and a third punching tool are sequentially provided at the bottom end. The tool rest plate is elastically press-connected to the upper pressure plate. The profiling groove places the product, the tool rest plate is press-connected and positioned with the top end of the storage box, and the punching tool cuts off the gate of the product.
[0007] Preferably, a positioning post is provided at each of the two bottom ends of the tool rest plate, a positioning hole is provided at the top end of the storage box, and the positioning post is inserted into the positioning hole.
[0008] Preferably, an arc-shaped groove is provided at the bottom end of the upper pressure plate, a rectangular through hole is provided at one end of the arc-shaped groove, and a plurality of circular through holes are provided at the middle position.
[0009] Preferably, a pressure post is provided at the bottom end of the tool rest plate, a rectangular through hole is provided below the pressure post, a counterbore is provided at the top end of the product, and the pressure post abuts against the counterbore.
[0010] Preferably, the circular through hole is sequentially inserted with the first punching tool, the second punching tool, and the third punching tool from left to right.
[0011] Preferably, a plurality of U-shaped frames are fixedly connected to the bottom end of the support plate, both ends of the pneumatic cutting pliers are fixedly connected to both ends of the U-shaped frame, and a jaw is provided at the top end of the pneumatic cutting pliers.
[0012] Preferably, a retaining wall is provided in the material storage cavity, a slope is provided at the top end of the retaining wall, and the slope is arranged below the water inlet.
[0013] Preferably, parallel guide rails are fixedly connected to the top end of the bottom plate, a slider is provided at the bottom end of the support plate, and the guide rails are slidably connected to the slider.
[0014] Preferably, a push cylinder is further fixedly connected to the top end of the bottom plate, and one end of the push cylinder is fixedly connected to the bottom end of the support plate through a connecting block.
[0015] Preferably, the bottom plate and the top plate are fixedly connected through a guide rod, and a handle is provided on each side of the top plate.
[0016] Due to the application of the above technical solution, the present utility model has the following advantages compared with the prior art:
[0017] 1. By replacing manual treatment of the water inlet, various risks affecting production capacity and quality can be reduced.
[0018] 2. By operating in an automatic manner, the product quality is stabilized and the in-plant cost is optimized.
[0019] 3. After canceling the manpower, the equipment investment can stabilize the cycle, stabilize the yield, and improve the production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a perspective view of the complex water inlet side automatic processing device of the present utility model.
[0021] Figure 2 It is a schematic internal water inlet cutting structure diagram of the complex water inlet side automatic processing device of the present utility model.
[0022] Figure 3 It is a schematic structure diagram of the bottom ends of the tool rest plate and the upper pressing plate of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0024] Figures 1 to 3Among them, a complex automatic processing device for the edge of a water nozzle machine includes a bottom plate 5. The top end of the bottom plate 5 is slidably connected to a support plate 22 through a slider 23. At the top end of the support plate 22, there is a storage box 30. At the top end of the storage box 30, there is a profiling groove 31. On both sides of the profiling groove 31, there are sunken grooves for facilitating the taking of products. At one end of the storage box 30, there is a storage cavity 221, and at the other end, there are two pneumatic shears 50. At one end of the bottom plate 5, a top plate 6, a tool rest plate 11, and an upper pressure plate 12 are erected in sequence from top to bottom. At the top end of the tool rest plate 11, a cylinder 10 is fixedly connected, and at the bottom end, there are a first punching knife 60, a second punching knife 61, and a third punching knife 62 in sequence. The tool rest plate 11 and the upper pressure plate 12 are elastically pressed together. The profiling groove 31 holds the product 100. The tool rest plate 11 and the top end of the storage box 30 are pressed and positioned, and the punching knife cuts off the water nozzle 101 of the product 100. There is a retaining wall 222 in the storage cavity 221. At the top end of the retaining wall 222, there is an inclined surface 223, and the inclined surface 223 is arranged on the lower side of the water nozzle 101. The tool rest plate 11 and the upper pressure plate 12 are pressed together through a spring 116 to facilitate the punching of the water nozzle by the punching knife.
[0025] The bottom plate 5 and the top plate 6 are fixedly connected through a guide rod 13. On both sides of the top plate 6, there is a handle 7 each, and the handle facilitates the handling of the processing device.
[0026] In order to facilitate the press-fitting and positioning, at both bottom ends of the tool rest plate 11, there is a positioning post 111 each. At the top end of the storage box 30, there is a positioning hole 32, and the positioning post 111 is inserted into the positioning hole 32. At the bottom end of the tool rest plate 11, there is a pressing post 112. Below the pressing post 112, there is a rectangular through-hole 125. At the top end of the product 100, there is a sunken hole 102, and the pressing post 112 abuts against the sunken hole 102.
[0027] At the bottom end of the upper pressure plate 12, there is an arc-shaped groove 121. At one end of the arc-shaped groove 121, there is a rectangular through-hole 125, and at the middle position, there are five circular through-holes 122. The circular through-holes 122 are sequentially inserted with the first punching knife 60, the second punching knife 61, and the third punching knife 62 from left to right. The left two circular through-holes 122 are respectively inserted with a first punching knife 60, the middle two circular through-holes 122 are respectively inserted with a second punching knife 61, and the right one circular through-hole 122 is inserted with a third punching knife 62.
[0028] At the bottom end of the support plate 22, two U-shaped frames 52 are fixedly connected. The two ends of the pneumatic shear 50 are fixedly connected to the two ends of the U-shaped frame 52. At the top end of the pneumatic shear 50, there is a jaw 51, and the jaw 51 is arranged close to the retaining wall 222 to facilitate the falling of the water nozzle.
[0029] The top end of the bottom plate 5 is fixedly connected with parallel guide rails 24. A slider 23 is provided at the bottom end of the support plate 22, and the guide rail 24 is slidably connected with the slider 23. The top end of the bottom plate 5 is also fixedly connected with a push cylinder 20, and one end of the push cylinder 20 is fixedly connected with the bottom end of the support plate 22 through a connecting block 21.
[0030] When the injection molding machine is operating, the manipulator waits outside the machine table. After injection molding is completed, the manipulator takes away the product and places it in the profiling groove. The air cylinder 10 drives the upper pressure plate 12 to press down. The positioning column 111 is inserted into the positioning hole 32 for positioning. The punching knife cuts off the sprue, and the cutting pliers cut off the end of the sprue. The pressing column 112 abuts against the counterbore 102. The cut-off sprue falls into the storage box 30 through the hollow position of the product. After the equipment processes the sprue and the entire cycle ends, the manipulator takes out the product with the sprue removed and places it on the assembly line, and then operates to the outside of the injection molding machine to prepare for the next mold operation, and so on in a cycle.
[0031] The above are only specific application examples of the present invention, and do not constitute any limitation to the protection scope of the present invention. Any technical solutions formed by equivalent transformation or equivalent substitution fall within the scope of the protection of the present invention.
Claims
1. A complex nozzle machine edge automatic processing device, characterized by: The invention comprises a bottom plate (5), the top end of the bottom plate (5) is slidably connected to a support plate (22), a material storage box (30) is provided at the top end of the support plate (22), a contoured groove (31) is provided at the top end of the material storage box (30), a material storage cavity (221) is provided at one end of the material storage box (30), and a plurality of pneumatic shears (50) are provided at the other end, and a top plate (6), a knife holder plate (11) and an upper pressure plate are sequentially arranged at one end of the bottom plate (5) from top to bottom. (12), the top end of the tool holder plate (11) is fixedly connected to the cylinder (10), and the bottom end is provided with a first punching knife (60), a second punching knife (61) and a third punching knife (62) in sequence, the tool holder plate (11) and the upper pressure plate (12) are elastically pressed together, the contoured groove (31) is used to place the product (100), the tool holder plate (11) and the top end of the material storage box (30) are pressed together for positioning, and the punching knife cuts off the water outlet (101) of the product (100).
2. The complex nozzle machine edge automatic processing device according to claim 1 is characterized in that: Positioning columns (111) are respectively provided at both ends of the bottom of the knife holder plate (11), and a positioning hole (32) is provided at the top end of the material storage box (30), and the positioning columns (111) are plugged into the positioning holes (32).
3. The complex nozzle machine edge automatic processing device according to claim 1 is characterized in that: An arc-shaped groove (121) is provided at the bottom end of the upper pressing plate (12), a rectangular through hole (125) is provided at one end of the arc-shaped groove (121), and a plurality of round through holes (122) are provided at the middle position.
4. The complex nozzle machine edge automatic processing device according to claim 3 is characterized in that: A pressure column (112) is provided at the bottom end of the tool holder plate (11), the rectangular through hole (125) is provided on the lower side of the pressure column (112), a countersunk hole (102) is provided at the top end of the product (100), and the pressure column (112) abuts against the countersunk hole (102).
5. The complex nozzle machine edge automatic processing device according to claim 3 is characterized in that: The round through hole (122) is inserted with the first punching knife (60), the second punching knife (61) and the third punching knife (62) in sequence from left to right.
6. The complex nozzle machine edge automatic processing device according to claim 1 is characterized in that: The bottom end of the support plate (22) is fixedly connected to a plurality of U-shaped frames (52), the two ends of the pneumatic shears (50) are fixedly connected to the two ends of the U-shaped frames (52), and the top end of the pneumatic shears (50) is provided with a jaw (51).
7. The complex nozzle machine edge automatic processing device according to claim 6 is characterized in that: The material storage cavity (221) is provided with a retaining wall (222), a top end of the retaining wall (222) is provided with an inclined surface (223), and the inclined surface (223) is arranged at the lower side of the water inlet (101).
8. The complex nozzle machine edge automatic processing device according to claim 1 is characterized in that: The top end of the bottom plate (5) is fixedly connected to a parallel guide rail (24), and a slider (23) is provided at the bottom end of the bracket plate (22), and the guide rail (24) is slidably connected to the slider (23).
9. The complex nozzle machine edge automatic processing device according to claim 8, characterized in that: The top end of the bottom plate (5) is also fixedly connected to a push cylinder (20), and one end of the push cylinder (20) is fixedly connected to the bottom end of the bracket plate (22) via a connecting block (21).
10. The complex nozzle machine edge automatic processing device according to claim 9, characterized in that: The bottom plate (5) and the top plate (6) are fixedly connected via a guide rod (13), and a handle (7) is provided on each side of the top plate (6).