Polymer composite material planking extrusion shaping device

By designing a polymer composite material laid extrusion setting device including an extrusion cylinder, a spiral discharge plate, a limiting assembly and a shaping assembly, the problem of difficulty in limiting extrusion materials in the prior art is solved, and better shaping effect and laying quality are achieved.

CN223001111UActive Publication Date: 2025-06-20XIAN TECH UNIV
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Patent Information

Application Number
CN202422218439.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-20
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the prior art, it is not convenient to limit the extruded material according to the actual laying requirements after the laid plate is extruded, resulting in poor setting effect.

Method used

A polymer composite material laid extrusion and shaping device is designed, including an extrusion cylinder, a spiral discharge plate, a support base, a base plate, a fixing plate, a mold plate, a shaping plate and a limiting tube. Through the coordination of the limiting component and the shaping component, the positions of the limiting tube and the shaping plate can be adjusted according to the actual laying requirements, so as to achieve limiting and shaping of the extruded material.

Benefits of technology

The extrusion setting range of polymer composite material mixture is limited according to actual laying requirements, which improves the setting effect and ensures the quality and consistency of the laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polymer composite material bed board extrusion shaping device which comprises an extrusion cylinder, a supporting seat, a bottom plate, a fixing plate, a mold plate, a shaping plate and a limiting pipe, a spiral discharging plate is rotatably connected in the extrusion cylinder through a driving seat, and the top end of the extrusion cylinder is communicated with a feeding hopper. The bottom plate is arranged on one side of an extrusion opening of the extrusion cylinder, the fixing plate is movably arranged on the upper side of the bottom plate through the adjusting assembly, the mold plate is arranged on the upper side of the fixing plate, a polymer composite mold can be stably placed, the number of the shaping plates is two, and the two shaping plates are connected to the mold plate in an opposite sliding mode through the shaping assembly. The limiting pipe communicates with one side of the extrusion opening of the extrusion cylinder through the limiting assembly. According to the polymer composite material planking extrusion shaping device, the extrusion shaping range of a polymer composite material mixture can be conveniently limited according to actual planking requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of sizing devices, and particularly relates to an extrusion sizing device for polymer composite material floor plates. Background Art

[0002] The polymer composite material floor plate is a new type of material floor plate with many advantages. In the production process of the polymer composite material floor plate, the magnesium slag increment filling technology is required. The magnesium slag increment filling technology mainly treats the industrial waste residue of magnesium slag and applies it as a filling material in specific fields. Through a series of processing and treatment processes, such as crushing, screening, and activation, the physical and chemical properties of magnesium slag are improved, so as to better meet the requirements of the filling material.

[0003] In the prior art, when producing polymer composite material floor plates, it is necessary to heat and melt the magnesium slag after screening out heavy metals and plastic particle raw materials (polyethylene polymer materials), and then extrude them through an extrusion device and then cool and shape them, and perform post-treatment after packaging. However, at present, after the extrusion device extrudes the polymer composite material floor plate, it is not convenient to limit the extruded material according to the actual floor plate requirements during the shaping process, and the shaping effect is poor. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides an extrusion sizing device for polymer composite material floor plates to solve the problem of inconveniently limiting the extruded material according to the actual floor plate requirements as put forward in the background art.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions: An extrusion sizing device for polymer composite material floor plates, including an extrusion barrel, in which a spiral discharge plate is rotatably connected through a driving seat, and further includes a support seat, a bottom plate, a fixing plate, a die plate, a sizing plate, and a limiting pipe;

[0008] The support seat is arranged on the lower side of the extrusion barrel;

[0009] The bottom plate is arranged on one side of the extrusion outlet of the extrusion barrel;

[0010] The fixing plate is movably arranged on the upper side of the bottom plate through an adjusting component;

[0011] The die plate is arranged on the upper side of the fixing plate;

[0012] The sizing plates are provided with two, and the two sizing plates are slidably connected to each other on the die plate through a sizing component;

[0013] The limiting tube is communicated with one side of the extrusion port of the extrusion barrel through a limiting component.

[0014] Furthermore, the limiting component includes:

[0015] A first electric cylinder, which is installed on one side of the extrusion barrel through a mounting box;

[0016] A limiting plate, which is fixedly connected to the output end of the first electric cylinder;

[0017] A limiting ring, which is fixedly connected between the limiting plate and the limiting tube;

[0018] An elastic tube, which is communicated between the limiting tube and the extrusion barrel.

[0019] Furthermore, the shaping component includes:

[0020] A second electric cylinder, which is installed at the bottom end of the mold plate;

[0021] A shaping frame, and two shaping frames are provided. Both of the two shaping frames are fixedly connected to the output end of the second electric cylinder;

[0022] Shaping rods, and two shaping rods are provided. Both of the two shaping rods are fixedly connected between each shaping frame and the adjacent shaping plate.

[0023] Furthermore, the adjusting component includes:

[0024] A third electric cylinder, which is installed at the top end of the bottom plate;

[0025] An adjusting column, which is fixedly connected between the output end of the third electric cylinder and the fixing plate;

[0026] Adjusting plates, and multiple adjusting plates are provided. All of the multiple adjusting plates are fixedly connected to the fixing plate;

[0027] Adjusting rods, which are fixedly connected to the bottom end of each adjusting plate.

[0028] Furthermore, the driving seat includes:

[0029] A motor, which is installed on one side of the extrusion barrel through a mounting bracket;

[0030] A driving column, which is rotatably connected through the extrusion barrel, and the driving column is fixedly connected between the output end of the motor and the spiral discharge plate.

[0031] Furthermore, the supporting seat includes:

[0032] A support frame, which is fixedly connected to the bottom end of the extrusion barrel;

[0033] Support columns. A plurality of the support columns are provided, and the plurality of support columns are all fixedly connected to the bottom end of the support frame, and the bottom plate is fixedly connected to two adjacent support columns.

[0034] Furthermore, a groove for the sliding of the adjusting column is formed on the bottom plate, and two adjusting grooves for the sliding of the adjusting rod are symmetrically formed on the bottom plate.

[0035] (III) Beneficial effects

[0036] Compared with the prior art, the utility model provides an extrusion and shaping device for polymer composite floor plates, which has the following beneficial effects:

[0037] 1. In the utility model, through the cooperation of the extrusion barrel and the driving seat, it is convenient to rotate the spiral discharge plate, so as to discharge the polymer composite mixture in the extrusion barrel. At the same time, through the cooperation of the extrusion barrel and the limiting component, the position of the limiting pipe can be adjusted, so as to limit the extrusion and shaping range of the polymer composite mixture according to the actual floor plate requirements;

[0038] 2. In the utility model, through the cooperation of the bottom plate and the adjusting component, the fixed plate can be pushed, so as to push the mold plate, and thus the laying range of the polymer composite material can be adjusted;

[0039] 3. In the utility model, through the cooperation of the mold plate and the shaping component, it is convenient to push two shaping plates towards each other, so as to clamp and position molds of different specifications through the two shaping plates, and thus it is convenient to shape the extrusion and laying range of the polymer composite material according to the actual floor plate requirements. Description of the drawings

[0040] Figure 1 It is a three-dimensional structural schematic diagram of the whole application;

[0041] Figure 2 It is a three-dimensional structural schematic diagram of the cross-section of the application;

[0042] Figure 3 It is a structural schematic diagram of the cooperation of the mold plate, the shaping frame and the adjusting column of the application;

[0043] Figure 4 It is a structural schematic diagram of the cooperation of the shaping frame, the anti-slip pad and the moving block of the application.

[0044] In the figure: 1. Extrusion barrel; 2. Spiral discharge plate; 3. Bottom plate; 4. Fixed plate; 5. Die plate; 6. Shaping plate; 7. Limit tube; 8. First electric cylinder; 9. Limit plate; 10. Limit ring; 11. Elastic tube; 12. Second electric cylinder; 13. Shaping frame; 14. Shaping rod; 15. Third electric cylinder; 16. Adjusting column; 17. Adjusting plate; 18. Adjusting rod; 19. Motor; 20. Driving column; 21. Support frame; 22. Support column; 23. Feed hopper; 24. Anti-slip pad; 25. Moving block. Specific embodiments

[0045] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0046] Please refer to Figures 1 to 4 , a paving extrusion and shaping device for polymer composites, including an extrusion barrel 1. A spiral discharge plate 2 is rotatably connected in the extrusion barrel 1 through a driving seat. The top end of the extrusion barrel 1 is communicated with a feed hopper 23 to facilitate the entry of the polymer composite mixture into the extrusion barrel 1. It also includes a support seat, a bottom plate 3, a fixed plate 4, a die plate 5, a shaping plate 6, and a limit tube 7. The support seat is arranged on the lower side of the extrusion barrel 1. The bottom plate 3 is arranged on one side of the extrusion outlet of the extrusion barrel 1. The fixed plate 4 is movably arranged on the upper side of the bottom plate 3 through an adjusting assembly. The die plate 5 is arranged on the upper side of the fixed plate 4 to stably place the polymer composite mold. The shaping plate 6 is provided with two. The two shaping plates 6 are slidably connected to each other on the die plate 5 through a shaping assembly. The limit tube 7 is communicated with one side of the extrusion outlet of the extrusion barrel 1 through a limit assembly to facilitate the extrusion of the polymer composite mixture onto the mold.

[0047] Refer to Figure 1 and Figure 2 , the limit assembly includes a first electric cylinder 8, a limit plate 9, a limit ring 10, and an elastic tube 11. The first electric cylinder 8 is installed on one side of the extrusion barrel 1 through an installation box. The limit plate 9 is fixedly connected to the output end of the first electric cylinder 8. The limit ring 10 is fixedly connected between the limit plate 9 and the limit tube 7. The elastic tube 11 is communicated between the limit tube 7 and the extrusion barrel 1, and the elastic tube 11 will expand or contract as the limit tube 7 moves;

[0048] By pushing the limit plate 9 with the first electric cylinder 8, the limit plate 9 can drive the limit ring 10 to move, so that the limit ring 10 can drive the limit tube 7 to move, thereby adjusting the discharging position of the limit tube 7. Further, it is convenient to extrude the polymer composite material mixture in the extrusion barrel 1 through the elastic tube 11 and the limit tube 7 onto the mold. At the same time, the extrusion and shaping range of the polymer composite material mixture can be limited according to the actual paving requirements.

[0049] Reference Figure 4 , the shaping assembly includes a second electric cylinder 12, a shaping frame 13 and shaping rods 14. The second electric cylinder 12 is installed at the bottom end of the mold plate 5. There are two shaping frames 13, and both shaping frames 13 are fixedly connected to the output end of the second electric cylinder 12. There are two shaping rods 14, and both shaping rods 14 are fixedly connected between each shaping frame 13 and the adjacent shaping plate 6. A moving block 25 is fixedly connected to the bottom end of the shaping frame 13. A moving groove for the moving block 25 to slide is provided on the fixing plate 4, which can limit the sliding of the shaping frame 13 on the fixing plate 4. Anti-slip pads 24 are fixedly connected to one side of the two shaping plates 6 facing each other, which is convenient for the two shaping plates 6 to stably clamp and limit the mold plate 5;

[0050] By pushing the two shaping frames 13 towards each other with the second electric cylinder 12, multiple shaping rods 14 can drive the two shaping plates 6 to move towards each other, so as to stably clamp and limit the polymer composite material mold through the two shaping plates 6 and the two anti-slip pads 24, thereby facilitating the shaping of the extrusion and paving range of the polymer composite material according to the actual paving requirements.

[0051] Reference Figure 3 , the adjusting assembly includes a third electric cylinder 15, an adjusting column 16, an adjusting plate 17 and an adjusting rod 18. The third electric cylinder 15 is installed at the top end of the bottom plate 3. The adjusting column 16 is fixedly connected between the output end of the third electric cylinder 15 and the fixing plate 4. A groove for the adjusting column 16 to slide is provided on the bottom plate 3, which is convenient for the stable movement of the adjusting column 16 on the bottom plate 3. There are multiple adjusting plates 17, and all the adjusting plates 17 are fixedly connected to the fixing plate 4. The adjusting rod 18 is fixedly connected to the bottom end of each adjusting plate 17. Two adjusting grooves for the adjusting rod 18 to slide are symmetrically provided on the bottom plate 3, which can increase the sliding stability of the adjusting rod 18 on the bottom plate 3. A plurality of connecting rods are fixedly connected between the mold plate 5 and the multiple adjusting plates 17, which can make the fixing plate 4 and the multiple adjusting plates 17 drive the mold plate 5 to move stably;

[0052] By pushing the adjusting column 16 with the third electric cylinder 15, the adjusting column 16 can drive the fixed plate 4 to move. At the same time, during the movement of the adjusting column 16, multiple connecting rods will drive multiple adjusting plates 17 to move, so as to enable the multiple adjusting plates 17 to move stably through multiple adjusting rods 18, thereby moving the mold plate 5 and the mold back and forth on the upper side of the bottom plate 3, so as to facilitate the uniform extrusion of the polymer composite material mixture onto the polymer composite material mold, and then the laying range of the polymer composite material can be adjusted.

[0053] Reference Figure 2 , the driving seat includes a motor 19 and a driving column 20. The motor 19 is installed on one side of the extrusion barrel 1 through a mounting frame. The driving column 20 is rotatably connected through the extrusion barrel 1, and the driving column 20 is fixedly connected between the output end of the motor 19 and the spiral discharge plate 2;

[0054] By rotating the driving column 20 with the motor 19, the driving column 20 can drive the spiral discharge plate 2 to rotate, so as to push and discharge the polymer composite material mixture in the extrusion barrel 1.

[0055] Reference Figure 1 , the support seat includes a support frame 21 and support columns 22. The support frame 21 is fixedly connected to the bottom end of the extrusion barrel 1. A plurality of support columns 22 are provided, and the plurality of support columns 22 are all fixedly connected to the bottom end of the support frame 21, and the bottom plate 3 is fixedly connected to two adjacent support columns 22;

[0056] Through the plurality of support columns 22, it is convenient to stably support the support frame 21, so as to stably support the extrusion barrel 1, thereby facilitating the improvement of the stability of the discharge of the polymer composite material mixture.

[0057] In summary, the polymer composite material laying and extruding and shaping device first places the polymer composite material mold on the mold plate 5, and starts the second electric cylinder 12 to drive the two shaping frames 13 to move towards each other, so as to enable the plurality of shaping rods 14 to drive the two shaping plates 6 to move towards each other, thereby enabling the two shaping plates 6 to stably clamp and limit the mold. After the polymer composite material mixture enters the extrusion barrel 1 through the feed hopper 23, start the motor 19 to drive the driving column 20 and the spiral discharge plate 2 to rotate, so as to enable the polymer composite material mixture to enter the limiting tube 7 through the elastic tube 11. At the same time, start the first electric cylinder 8, which can push the limiting plate 9 by the first electric cylinder 8, so as to enable the limiting ring 10 to drive the limiting tube 7 to move, thereby adjusting the discharge and laying range of the limiting tube 7. At the same time, start the third electric cylinder 15 to drive the adjusting column 16 to move, which can drive the fixed plate 4 to drive the mold plate 5 to move towards each other, so as to facilitate the uniform and all-round extrusion of the polymer composite material mixture onto the mold, thereby facilitating the laying work.

[0058] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A polymer composite material decking extrusion shaping device, comprising an extrusion barrel (1), wherein a spiral discharge plate (2) is rotatably connected to the extrusion barrel (1) via a driving seat, characterized in that: Also includes: A support seat, the support seat being arranged on the lower side of the extrusion cylinder (1); A bottom plate (3), the bottom plate (3) being arranged on one side of the extrusion port of the extrusion cylinder (1); A fixing plate (4), the fixing plate (4) being movably arranged on the upper side of the bottom plate (3) through an adjustment assembly; A mold plate (5), wherein the mold plate (5) is arranged on the upper side of the fixing plate (4); A shaping plate (6), wherein two shaping plates (6) are provided, and the two shaping plates (6) are connected to the mold plate (5) by sliding toward each other through a shaping component; A limiting tube (7), wherein the limiting tube (7) is connected to one side of the extrusion port of the extrusion cylinder (1) through a limiting component.

2. A polymer composite material decking extrusion shaping device according to claim 1, characterized in that: The limiting component comprises: A first electric cylinder (8), the first electric cylinder (8) being installed on one side of the extrusion cylinder (1) through a mounting box; A limit plate (9), wherein the limit plate (9) is fixedly connected to the output end of the first electric cylinder (8); A limiting ring (10), wherein the limiting ring (10) is fixedly connected between the limiting plate (9) and the limiting tube (7); An elastic tube (11), wherein the elastic tube (11) is connected between the limiting tube (7) and the extrusion cylinder (1).

3. A polymer composite material decking extrusion shaping device according to claim 2, characterized in that: The shaping component comprises: A second electric cylinder (12), the second electric cylinder (12) being mounted on the bottom end of the mold plate (5); A shaping frame (13), wherein two shaping frames (13) are provided, and both of the two shaping frames (13) are fixedly connected to the output end of the second electric cylinder (12); A shaping rod (14), wherein two shaping rods (14) are provided, and the two shaping rods (14) are fixedly connected between each shaping frame (13) and the adjacent shaping plate (6).

4. A polymer composite material decking extrusion shaping device according to claim 3, characterized in that: The adjustment component comprises: A third electric cylinder (15), the third electric cylinder (15) being mounted on the top of the base plate (3); An adjusting column (16), wherein the adjusting column (16) is fixedly connected between an output end of the third electric cylinder (15) and the fixing plate (4); an adjustment plate (17), wherein the adjustment plate (17) is provided in plurality, and the plurality of adjustment plates (17) are all fixedly connected to the fixed plate (4); An adjusting rod (18) is fixedly connected to the bottom end of each adjusting plate (17).

5. A polymer composite material decking extrusion shaping device according to claim 4, characterized in that: The drive seat comprises: A motor (19), wherein the motor (19) is mounted on one side of the extrusion barrel (1) via a mounting frame; A driving column (20), wherein the driving column (20) is rotatably connected to the extrusion cylinder (1), and the driving column (20) is fixedly connected between the output end of the motor (19) and the spiral discharge plate (2).

6. A polymer composite material decking extrusion shaping device according to claim 5, characterized in that: The support base comprises: A support frame (21), wherein the support frame (21) is fixedly connected to the bottom end of the extrusion cylinder (1); A supporting column (22), wherein the supporting column (22) is provided in plurality, the plurality of supporting columns (22) are all fixedly connected to the bottom end of the supporting frame (21), and the bottom plate (3) is fixedly connected to two adjacent supporting columns (22).

7. A polymer composite material decking extrusion shaping device according to claim 6, characterized in that: The bottom plate (3) is provided with a groove for the adjusting column (16) to slide, and the bottom plate (3) is symmetrically provided with two adjusting slots for the adjusting rod (18) to slide.