Encapsulating equipment for encapsulating box of energy storage inverter

By designing precise positioning and rapid adjustment functions in the energy storage inverter potting box packaging equipment, the problem of low efficiency of traditional equipment is solved, and an efficient and accurate packaging process is achieved. It is suitable for energy storage inverter potting boxes of various models and specifications.

CN223002300UActive Publication Date: 2025-06-20SUZHOU HAIJI PRECISION TECH CO LTD
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Patent Information

Application Number
CN202421553239.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-06-20
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

When traditional packaging equipment encapsulates the potting box, the equipment efficiency is affected because other equipment is on standby and will be disassembled and replaced after the packaging is completed.

Method used

An energy storage inverter potting box packaging device is designed, including mounting base, drive assembly, lift assembly and adjustment assembly. By providing two sets of connectors and positioners in the assembly, equipped with adjustment components and lifting components, precise positioning and rapid adjustment of the potting box are achieved, ensuring efficient and consistent packaging process.

Benefits of technology

Through precise positioning and quick adjustment functions, packaging efficiency is improved, position accuracy is ensured and packaging consistency and reliability of products of different specifications are reduced, and replacement costs and maintenance difficulties are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223002300U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of packaging equipment, in particular to energy storage inverter potting box packaging equipment which comprises a mounting base and a driving assembly, a supporting shaft is arranged in a shaft hole of the mounting base and arranged in a mounting hole of a mounting piece, and assembling pieces are symmetrically arranged at the two ends of the mounting piece. Two sets of connecting pieces are symmetrically arranged in inner cavities of the assembling pieces, positioning pieces are arranged on the connecting pieces, positioning grooves are formed in the adjacent ends of the two sets of positioning pieces on the same set of assembling pieces, adjusting assemblies are arranged on the assembling pieces, the adjusting assemblies are used for adjusting the distance between the two sets of positioning pieces, and the driving assembly is arranged on the mounting base. The driving assembly is used for adjusting the working positions of the two sets of assembly parts. The lifting assembly is arranged on the mounting base and is used for adjusting the working heights of the two groups of assembly parts; the packaging efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of encapsulation equipment, in particular to an encapsulation device for an energy storage inverter potting box. Background Art

[0002] In the current field of energy storage equipment, especially against the background of the increasing application of energy storage inverters, efficient, safe and reliable encapsulation technology is particularly important. As the core component of energy storage, the encapsulation of an energy storage inverter not only concerns the efficient conversion and storage of electric power, but also directly affects the stability and service life of the equipment.

[0003] When traditional encapsulation equipment encapsulates a potting box, the rest of the equipment is in a standby state, and the disassembly and replacement of the potting box are carried out after the encapsulation is completed, resulting in the reduction of equipment efficiency. Summary of the Utility Model

[0004] To solve the above technical problems, the utility model provides an encapsulation device for an energy storage inverter potting box, which can improve the encapsulation efficiency.

[0005] The encapsulation device for an energy storage inverter potting box of the utility model includes:

[0006] An installation base and a driving component. A support shaft is arranged inside the shaft hole of the installation base. The support shaft is arranged inside the installation hole of the installation part. Assembly parts are symmetrically arranged at both ends of the installation part. Two groups of connecting parts are symmetrically arranged in the inner cavity of the assembly part. A positioning part is arranged on the connecting part. A positioning groove is arranged at the adjacent end of the two positioning parts on the same group of assembly parts. An adjusting component is arranged on the assembly part, and the adjusting component is used to adjust the distance between the two positioning parts. The driving component is arranged on the installation base, and the driving component is used to adjust the working positions of the two groups of assembly parts;

[0007] A lifting component is arranged on the installation base and is used to adjust the working height of the two groups of assembly parts.

[0008] Furthermore, the adjusting component includes an adjusting shaft arranged in the inner hole of the assembly part. A transmission gear is coaxially arranged on the adjusting shaft. Fixed grooves are arranged at the adjacent ends of the two groups of connecting parts. A straight rack is arranged inside the fixed groove of the connecting part. The transmission gear is in meshing transmission connection with the two straight racks.

[0009] Preferably, the driving component includes a conduction shaft arranged inside the installation base. A guiding part is arranged inside the multi-faceted shaft cavity of the conduction shaft. The guiding part is coaxially arranged on the support shaft.

[0010] Furthermore, the driving component further includes a servo motor arranged inside the installation base. A power shaft is coaxially arranged at the output end of the servo motor. A sector gear is coaxially arranged on the power shaft. A driven gear is coaxially arranged on the conduction shaft. The sector gear is in meshing transmission connection with the driven gear.

[0011] Preferably, a limiting member is coaxially arranged on the power shaft, and two sets of arc grooves are symmetrically arranged on the driven gear. The limiting member is in sliding connection with the arc grooves of the driven gear.

[0012] Furthermore, a moving member is arranged inside the diversion groove of the mounting base. A bolt is arranged in the threaded hole of the moving member. The bolt is in contact connection with the mounting base. An auxiliary member is arranged on the moving member, and a touch switch is arranged on the auxiliary member. The touch switch is electrically connected to the servo motor for control.

[0013] Preferably, the lifting assembly includes a conducting member arranged on the support shaft. A cylinder is arranged on the conducting member, and the other end of the cylinder is arranged inside the cavity of the mounting base. The conducting member is in contact connection with the touch switch.

[0014] Furthermore, a support member is arranged at the encapsulation end of the mounting base. The assembly and the positioning member on the encapsulation side are both in contact connection with the support member.

[0015] Preferably, the single meshing transmission of the sector gear and the driven gear drives the transmission shaft to rotate 180° by the servo motor, and when the sector gear is meshed with the driven gear, the limiting member and the arc grooves of the driven gear are in a state of restricting detachment.

[0016] Furthermore, a nut is coaxially arranged on the adjusting shaft.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through two sets of connecting members symmetrically and slidably arranged inside the assembly and the positioning members thereon, and equipped with special positioning grooves, the device realizes the precise positioning of the encapsulation box of the energy storage inverter, ensuring the position accuracy during the encapsulation process. The introduction of the adjusting assembly further allows the user to finely adjust the distance between the two sets of positioning members according to actual needs, which not only enhances the adaptability of the device but also ensures the consistency and reliability of the encapsulation of products with different specifications. The integration of the lifting assembly enables rapid and precise adjustment of the working height of the two sets of assemblies. This design prevents the two sets of assemblies from colliding with the mounting base when adjusting the working positions. The working position of the assembly is adjusted by the automated driving assembly to convey the encapsulation box of the energy storage inverter on the positioning assembly to the encapsulation area, which not only improves the operation convenience but also enables the encapsulation and disassembly of the encapsulation box of the energy storage inverter to be carried out simultaneously by setting two sets of assemblies. The modular design of the device and its flexible adjustment mechanism enable it to be compatible with encapsulation boxes of various models and specifications of energy storage inverters, enhancing the versatility and market adaptability of the device and reducing the replacement cost and maintenance difficulty for users. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the front view structural schematic diagram of the present utility model;

[0019] Figure 2 is the axonometric structural schematic diagram of the present utility model;

[0020] Figure 3 is a schematic top view structure of the present utility model;

[0021] Figure 4 is a schematic internal structure diagram of the present utility model;

[0022] Figure 5 is a schematic part structure diagram of the present utility model;

[0023] Reference numerals in the drawings: 1, mounting base; 2, support shaft; 3, mounting member; 4, assembly member; 5, connecting member; 6, positioning member; 7, adjusting shaft; 8, driving gear; 9, straight rack; 10, conduction shaft; 11, guiding member; 12, servo motor; 13, power shaft; 14, sector gear; 15, driven gear; 16, limiting member; 17, moving member; 18, bolt; 19, auxiliary member; 20, touch switch; 21, conduction member; 22, cylinder; 23, nut; 24, support member. Detailed implementation manners

[0024] The following combines the drawings and embodiments to further describe in detail the specific implementation manners of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0025] As Figures 1 to 5 shown, the encapsulation device for the energy storage inverter potting box of the present utility model includes:

[0026] A mounting base 1 and a driving assembly. A support shaft 2 is rotatably arranged inside the shaft hole of the mounting base 1. The support shaft 2 is arranged inside the mounting hole of the mounting member 3. Two assembly members 4 are symmetrically arranged at both ends of the mounting member 3. Two groups of connecting members 5 are symmetrically slidably arranged inside the inner cavity of the assembly member 4. A positioning member 6 is arranged on the connecting member 5. A positioning groove is arranged at the adjacent ends of the two positioning members 6 on the same group of assembly members 4. An adjusting assembly is arranged on the assembly member 4. The adjusting assembly is used to adjust the distance between the two positioning members 6. The driving assembly is arranged on the mounting base 1. The driving assembly is used to adjust the working positions of the two assembly members 4;

[0027] Lifting assembly, the lifting assembly is arranged on the mounting base 1, and is used to adjust the working height of the two groups of assembly parts 4; through the two groups of connecting parts 5 symmetrically slidingly arranged in the assembly part 4 and the positioning parts 6 thereon, and equipped with special positioning grooves, the device realizes the precise positioning of the energy storage inverter potting box, ensuring the position accuracy during the packaging process. The introduction of the adjustment assembly further allows the user to fine-tune the spacing between the two groups of positioning parts 6 according to actual needs, which not only enhances the adaptability of the equipment, but also ensures the consistency and reliability of the packaging of products of different specifications. The integration of the lifting assembly makes it possible to adjust the working height of the two groups of assembly parts 4. The design allows for quick and precise adjustment. This prevents the two groups of assembly parts 4 from colliding with the mounting base 1 when adjusting the workstations. The working position of the assembly parts 4 is adjusted by an automated drive assembly to deliver the energy storage inverter potting box on the positioning assembly to the packaging area. This not only improves the convenience of operation, but also allows the packaging and disassembly of the energy storage inverter potting box to be performed simultaneously by arranging two groups of assembly parts 4. The modular design of the equipment and its flexible adjustment mechanism enable it to be compatible with energy storage inverter potting boxes of various models and specifications, thereby improving the versatility and market adaptability of the equipment and reducing the user's replacement cost and maintenance difficulty.

[0028] like Figures 1 to 5 As shown, as a preferred solution, the adjustment component includes an adjustment shaft 7 rotatably set in the inner hole of the assembly 4, a transmission gear 8 is coaxially arranged on the adjustment shaft 7, fixed grooves are arranged at adjacent ends of the two groups of connecting members 5, and spur racks 9 are arranged inside the fixing grooves of the connecting members 5. The transmission gear 8 is meshed and transmission-connected with the two groups of spur racks 9, and a nut 23 is coaxially arranged on the adjustment shaft 7; the combined design of the adjustment shaft 7 and the transmission gear 8 realizes fine-tuning of the spacing of the positioning members 6 by precisely engaging with the spur racks 9 on the connecting member 5, thereby ensuring high-precision positioning of the energy storage inverter potting box, which not only meets the product requirements of different specifications, but also improves the consistency and reliability of the packaging, so that the equipment can be widely used in various models of energy storage inverter potting boxes, significantly enhancing the versatility and market adaptability, and the configuration of the nut 23 locks the connection position of the adjustment shaft 7 and the assembly 4, thereby improving the stability of the spacing of the positioning members 6 after adjustment.

[0029] like Figures 1 to 5 As shown, as a preferred solution, the driving assembly includes a conductive shaft 10 rotatably arranged inside the mounting base 1, and a guide member 11 is slidably arranged inside the multi-faceted shaft cavity of the conductive shaft 10, and the guide member 11 is coaxially arranged on the support shaft 2;

[0030] The driving assembly further includes a servo motor 12 disposed inside the mounting base 1. A power shaft 13 is coaxially provided at the output end of the servo motor 12. The other end of the power shaft 13 is rotatably disposed on the inner wall of the cavity of the mounting base 1. A sector gear 14 is coaxially provided on the power shaft 13. A driven gear 15 is coaxially provided on the conduction shaft 10. The sector gear 14 and the driven gear 15 are in meshing transmission connection. The sector gear 14 and the driven gear 15 are meshed and transmitted once to drive the conduction shaft 10 to rotate 180° by the servo motor 12. The relative position is moved by the sliding connection of the guiding member 11 with the multi-faceted shaft cavity of the conduction shaft 10, and its transmission relationship remains unchanged. Through the combination of the conduction shaft 10, the guiding member 11, and the support shaft 2 inside the mounting base 1, as well as the linkage of the servo motor 12 and the power shaft 13, an efficient transmission system is formed. This system not only ensures the precise control of the displacement of the two sets of assembled parts 4 by the driving assembly, but also realizes dynamic adjustment through the intelligent control of the servo motor 12, enabling the meshing transmission of the power shaft 13, the sector gear 14, and the driven gear 15 to reach precise synchronization, thereby realizing the high-precision adjustment of the positioning assembly. The addition of the servo motor 12 enables the driving assembly to have the ability of rapid response and precise regulation. The rotation of the servo motor 12 and the power shaft 13, through the meshing of the sector gear 14 and the driven gear 15, exchanges the working positions of the two symmetrically arranged assembled parts 4.

[0031] As Figures 1 to 5 shown, as a preferred solution, a limiting member 16 is coaxially provided on the power shaft 13. Two arc grooves are symmetrically provided on the driven gear 15. The limiting member 16 is in sliding connection with the arc grooves of the driven gear 15, and when the sector gear 14 and the driven gear 15 are meshed, the limiting member 16 and the arc grooves of the driven gear 15 are in a state of preventing detachment; when the sector gear 14 and the driven gear 15 are disengaged by the limiting member 16, the rotation of the conduction shaft 10 is limited to prevent displacement during encapsulation from affecting the encapsulation quality.

[0032] As Figures 1 to 5 shown, as a preferred solution, a moving member 17 is slidably disposed inside the diversion groove of the mounting base 1. A bolt 18 is disposed in the threaded hole of the moving member 17. The bolt 18 is in contact connection with the mounting base 1. An auxiliary member 19 is provided on the moving member 17. A touch switch 20 is provided on the auxiliary member 19. The touch switch 20 is electrically connected to the servo motor 12 for control; the movement trajectory of the auxiliary member 19 is limited by the cooperation of the moving member 17 and the diversion groove of the mounting base 1. The installation position of the auxiliary member 19 is locked by the cooperation of the bolt 18 and the moving member 17. The height of the touch switch is controlled by the auxiliary member 19. The servo motor 12 is controlled to start by the touch switch 20. The height of the assembled part 4 during rotation is controlled by adjusting the height of the touch switch 20.

[0033] As Figures 1 to 5As shown in the figure, as a preferred solution, the lifting assembly includes a conductive member 21 rotatably arranged on the support shaft 2. A cylinder 22 is arranged on the conductive member 21, and the other end of the cylinder 22 is arranged inside the cavity of the mounting base 1. The conductive member 21 is in contact connection with the touch switch 20. The cylinder 22 is rotationally connected to the support shaft 2 through the conductive member 21. When the assembly 4 rotates, the working height is adjusted through the cylinder 22, and the servo motor 12 is started and controlled by the contact between the conductive member 21 and the touch switch 20.

[0034] As Figures 1 to 5 shown in the figure, as a preferred solution, a support member 24 is arranged at the encapsulation end of the mounting base 1. The assembly 4 and the positioning member 6 on the encapsulation side are both in contact connection with the support member 24. When the energy storage inverter potting box in the encapsulation area is potted, it is supported by the support member 24, improving the working strength of the device.

[0035] As Figures 1 to 5 shown in the figure, as a preferred solution, the working process is as follows:

[0036] The mounting base 1 is fixed on the working platform. The distance between the positioning members 6 is adjusted according to the size of the potting box by rotating the adjusting shaft 7, and then locked by the nut 23. After that, the potting box to be potted is placed inside the positioning grooves of the two groups of positioning members 6. Then, under the action of air pressure, the lifting assembly precisely adjusts the height of the assembly 4 according to the set program through the cylinder 22. When the set height is reached, the conductive member 21 contacts the touch switch 20 to start the servo motor 12. After receiving the instruction, the servo motor 12 drives the sector gear 14 and the driven gear 15 to precisely mesh through the power shaft 13, driving the two groups of assemblies 4 to rotate 180°. At this time, after the potting box is in the encapsulation area, the sector gear 14 and the driven gear 15 disengage from the meshing. Then, the limiting member 16 cooperates with the arc groove of the driven gear 15. At the same time, the cylinder 22 drives the assembly 4 to descend and reset through the conductive member 21. After that, the potting box in the encapsulation area is potted, and the positioning member at the other end is used for the disassembly and replacement of the potting box.

[0037] For the energy storage inverter potting box encapsulation device of the present utility model, its installation method, connection method or setting method are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented.

[0038] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. Energy storage inverter potting box packaging equipment, characterized in that: include: A mounting base and a driving component, wherein a supporting shaft is arranged inside the axial hole of the mounting base, and the supporting shaft is arranged inside the mounting hole of the mounting piece, assembly pieces are symmetrically arranged at both ends of the mounting piece, and two groups of connecting pieces are symmetrically arranged in the inner cavity of the assembly piece, and positioning pieces are arranged on the connecting pieces, and positioning grooves are arranged at adjacent ends of the two groups of positioning pieces on the same group of the assembly piece, and an adjusting component is arranged on the assembly piece, and the adjusting component is used to adjust the spacing between the two groups of positioning pieces, and the driving component is arranged on the mounting base, and the driving component is used to adjust the working positions of the two groups of assembly pieces; A lifting assembly is arranged on a mounting base and is used to adjust the working heights of the two groups of assemblies.

2. The energy storage inverter potting box packaging device according to claim 1, characterized in that: The adjustment component includes an adjustment shaft arranged in the inner hole of the assembly, a transmission gear is coaxially arranged on the adjustment shaft, fixing grooves are arranged at adjacent ends of the two groups of connecting members, spur racks are arranged inside the fixing grooves of the connecting members, and the transmission gear is meshed and transmission-connected with the two groups of spur racks.

3. The energy storage inverter potting box packaging device according to claim 2, characterized in that: A nut is coaxially arranged on the adjusting shaft.

4. The energy storage inverter potting box packaging device according to claim 1, characterized in that: The driving assembly comprises a conducting shaft arranged inside the mounting base, a guiding member is arranged inside the polygonal shaft cavity of the conducting shaft, and the guiding member is coaxially arranged on the supporting shaft.

5. The energy storage inverter potting box packaging device according to claim 4, characterized in that: The driving assembly also includes a servo motor arranged inside the mounting base, the output end of the servo motor is coaxially provided with a power shaft, a fan gear is coaxially provided on the power shaft, a driven gear is coaxially provided on the conduction shaft, and the fan gear is meshingly connected with the driven gear.

6. The energy storage inverter potting box packaging device according to claim 5, characterized in that: A limiting member is coaxially arranged on the power shaft, and two groups of circular arc grooves are symmetrically arranged on the driven gear. The limiting member is slidably connected with the circular arc groove of the driven gear.

7. The energy storage inverter potting box packaging device according to claim 5, characterized in that: A moving part is arranged inside the guide groove of the mounting base, a bolt is arranged in the threaded hole of the moving part, the bolt is contacted and connected with the mounting base in cooperation, an auxiliary part is arranged on the moving part, a touch switch is arranged on the auxiliary part, and the touch switch is electrically controlled and connected with the servo motor.

8. The energy storage inverter potting box packaging device according to claim 5, characterized in that: The single meshing transmission between the sector gear and the driven gear is driven by a servo motor to drive the transmission shaft to rotate 180 degrees, and when the sector gear and the driven gear are meshed, the limiter and the circular arc groove of the driven gear are in a restricted falling-off state.

9. The energy storage inverter potting box packaging device according to claim 1, characterized in that: The lifting assembly comprises a conductive member arranged on the supporting shaft, a cylinder is arranged on the conductive member, the other end of the cylinder is arranged inside the cavity of the mounting base, and the conductive member is touch-connected with the touch switch.

10. The energy storage inverter potting box packaging equipment according to claim 1, characterized in that: A support member is provided at the packaging end of the mounting base, and the assembly member and the positioning member at the packaging side are both in contact with and connected to the support member.