Diamond wire roller carrying truss
By designing the diamond wire roller handling truss with a multi-axis motion control system, the problems of low efficiency, poor accuracy and major safety hazards in traditional handling methods are solved, and high-precision, safe and stable diamond wire roller handling is achieved.
Patent Information
- Application Number
- CN202422040066.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The traditional diamond wire roller handling method has problems such as low handling efficiency, poor accuracy, and great safety hazards.
A diamond line roller handling truss is designed, adopting a multi-axis motion control system, including precise motion control of x, y and z axes. The linear slide rail and the drive gear-rack meshing mechanism ensure a smooth guide, and the limit switch on the z-axis moving beam ensures accurate control of the lifting height.
It realizes high-precision handling of diamond wire rollers, improves handling efficiency, ensures safety and stability of the handling process, and reduces the need for manual intervention.
Smart Images
Figure CN223002312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial automation, in particular to a diamond wire roller handling truss. Background Art
[0002] With the rapid development of industrial automation, the demand for efficient, precise and safe production equipment is increasing day by day. Especially in industries such as semiconductors and photovoltaics, as a key material, the handling operation of diamond wire rollers has an important impact on production efficiency and product quality.
[0003] Traditional diamond wire roller handling methods mostly rely on manual operation or simple mechanical devices, which have problems such as low handling efficiency, poor accuracy and great safety hazards. Therefore, a diamond wire roller handling truss is proposed. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the defects existing in the prior art, and a diamond wire roller handling truss is proposed.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a diamond wire roller handling truss, including a frame body, an x-axis moving beam, a y-axis moving beam and a z-axis moving beam. A connecting block is fixedly connected to the x-axis moving beam, an x-axis driving motor is fixedly installed on the connecting block, a speed reducer is arranged at the output end of the x-axis driving motor, a transmission rod is fixedly connected to the speed reducer, a driving gear is fixedly connected to the transmission rod, a slider is fixedly connected to the x-axis moving beam, a lubricating gear is fixedly connected to the x-axis moving beam and is located above the driving gear, a rack is fixedly connected to the top end of the frame body, the rack is meshed and connected with the driving gear, a linear slide rail is fixedly connected to the top end of the frame body, the x-axis moving beam slides on the linear slide rail through the slider, a cable drag chain is arranged at the top end of the frame body, a bellows cover is arranged at the top end of the frame body, a sensor bracket is fixedly connected to one side of the top end of the frame body, and a limit sensor is arranged at one end of the sensor bracket.
[0006] As a further description of the above technical solution:
[0007] A y-axis moving beam is slidably connected to the x-axis moving beam, a y-axis driving motor is fixedly installed on the y-axis moving beam, and a z-axis driving motor is fixedly installed at one end of the y-axis moving beam away from the y-axis driving motor.
[0008] As a further description of the above technical solution:
[0009] Three sets of the speed reducer and the driving gear are provided, and two of the speed reducer and the driving gear are respectively arranged at the output ends of the y-axis driving motor and the z-axis driving motor.
[0010] As a further description of the above technical solution:
[0011] There are three sets each of the rack and the linear slide rail, and two of the linear slide rails and the rack are respectively arranged on the x-axis moving beam and the z-axis moving beam.
[0012] As a further description of the above technical solution:
[0013] There are multiple sets of bellows covers and cable carriers, which are evenly distributed on the frame, the x-axis moving beam, and the z-axis moving beam. The z-axis moving beam slides on the y-axis moving beam through a set of linear slide rails, and the y-axis moving beam slides on the x-axis moving beam through another set of linear slide rails.
[0014] As a further description of the above technical solution:
[0015] A limit switch is provided on the z-axis moving beam. One end of the z-axis moving beam is fixedly connected with a handling block, and a control box, a detection sensor, a monitoring camera, a cylinder, a light source bracket, an inner support fixture, and a camera light source are provided on the handling block.
[0016] As a further description of the above technical solution:
[0017] There are two sets of cylinders, which are evenly distributed on the handling block. The inner support fixture is located below the cylinder, and a bag-opening cutter is fixedly connected to the inner support fixture. The handling block is located below the z-axis moving beam.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, the diamond wire roller handling truss realizes the precise movement of the x, y, and z axes through an integrated multi-axis motion control system. The meshing mechanism of the linear slide rail and the driving gear-rack on the x-axis and y-axis moving beams ensures the smoothness and guiding accuracy during the movement, greatly improving the handling precision. At the same time, the limit switch on the z-axis moving beam further ensures the precise control of the lifting height, preventing overshoot or collision, and ensuring the safety and stability of the handling operation.
[0020] 2. In the utility model, various functional components integrated on the handling block, such as the control box, the cylinder, the inner support fixture, etc., realize the automatic clamping and handling of the diamond wire roller. During the handling process, the detection sensor and the monitoring camera detect the status and position information in real time, and perform intelligent control through the control box, completing complex handling tasks without manual intervention, greatly improving the work efficiency and automation level. Description of the Drawings
[0021] Figure 1 It is a three-dimensional structural schematic diagram of a diamond wire roller handling truss proposed by the utility model;
[0022] Figure 2 Partial three-dimensional structure schematic of a diamond wire roller handling truss proposed by the present utility model Figure 1 ;
[0023] Figure 3 Partial three-dimensional structure schematic of a diamond wire roller handling truss proposed by the present utility model Figure 2 ;
[0024] Figure 4 Partial three-dimensional structure schematic of a diamond wire roller handling truss proposed by the present utility model Figure 3 ;
[0025] Figure 5 Partial three-dimensional structure schematic of a diamond wire roller handling truss proposed by the present utility model Figure 4 ;
[0026] Figure 6 Partial three-dimensional structure schematic of a diamond wire roller handling truss proposed by the present utility model Figure 5 ;
[0027] Figure 7 Partial three-dimensional structure schematic of a diamond wire roller handling truss proposed by the present utility model Figure 6 。
[0028] Legend description:
[0029] 1. Frame body; 2. X-axis moving beam; 3. Connecting block; 4. X-axis driving motor; 5. Reducer; 6. Transmission rod; 7. Driving gear; 8. Slide block; 9. Lubricating gear; 10. Rack; 11. Linear slide rail; 12. Cable drag chain; 13. Bellows cover; 14. Sensor bracket; 15. Limit sensor; 17. Y-axis moving beam; 18. Y-axis driving motor; 19. Z-axis driving motor; 20. Z-axis moving beam; 21. Limit switch; 22. Handling block; 23. Control box; 24. Detection sensor; 25. Monitoring camera; 26. Cylinder; 27. Light source bracket; 28. Inner support fixture; 29. Bag-opening cutter; 30. Camera light source. Specific implementation manners
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] Refer to Figures 1-7, an embodiment provided by the present utility model: a diamond wire roller handling truss, including a frame body 1, an x-axis moving beam 2, a y-axis moving beam 17, and a z-axis moving beam 20. A connecting block 3 is fixedly connected to the x-axis moving beam 2, an x-axis driving motor 4 is fixedly installed on the connecting block 3, a speed reducer 5 is provided at the output end of the x-axis driving motor 4, a transmission rod 6 is fixedly connected to the speed reducer 5, a driving gear 7 is fixedly connected to the transmission rod 6, a slider 8 is fixedly connected to the x-axis moving beam 2, a lubricating gear 9 is fixedly connected to the x-axis moving beam 2 and is located above the driving gear 7, a rack 10 is fixedly connected to the top end of the frame body 1, the rack 10 is meshed and connected with the driving gear 7, a linear slide rail 11 is fixedly connected to the top end of the frame body 1, and the x-axis moving beam 2 slides on the linear slide rail 11 through the slider 8. A cable drag chain 12 is provided at the top end of the frame body 1, a bellows cover 13 is provided at the top end of the frame body 1, a sensor bracket 14 is fixedly connected to one side of the top end of the frame body 1, a limit sensor 15 is provided at one end of the sensor bracket 14. The diamond wire roller handling truss realizes the precise movement of the x, y, and z axes through an integrated multi-axis motion control system. The linear slide rail 11 on the x-axis and y-axis moving beams 17 and the meshing mechanism of the driving gear 7 - rack 10 ensure the smoothness and guiding accuracy during the movement process, greatly improving the handling precision. At the same time, the limit switch 21 on the z-axis moving beam 20 further ensures the precise control of the lifting height, preventing overshoot or collision, and ensuring the safety and stability of the handling operation.
[0032] A Y-axis moving beam 17 is slidably connected to the X-axis moving beam 2. A Y-axis driving motor 18 is fixedly installed on the Y-axis moving beam 17. A Z-axis driving motor 19 is fixedly installed at one end of the Y-axis moving beam 17 away from the Y-axis driving motor 18. There are three sets of speed reducers 5 and driving gears 7. Two of the sets of speed reducers 5 and driving gears 7 are respectively arranged at the output ends of the Y-axis driving motor 18 and the Z-axis driving motor 19. There are three sets of racks 10 and linear slide rails 11. Two of the sets of linear slide rails 11 and racks 10 are respectively arranged on the X-axis moving beam 2 and the Z-axis moving beam 20. There are multiple sets of bellows covers 13 and cable carriers 12, which are evenly distributed on the frame 1, the X-axis moving beam 2, and the Z-axis moving beam 20. The Z-axis moving beam 20 slides on the Y-axis moving beam 17 through a set of linear slide rails 11. The Y-axis moving beam 17 slides on the X-axis moving beam 2 through another set of linear slide rails 11. A limit switch 21 is provided on the Z-axis moving beam 20. One end of the Z-axis moving beam 20 is fixedly connected to a handling block 22. A control box 23, a detection sensor 24, a monitoring camera 25, a cylinder 26, a light source bracket 27, an inner support fixture 28, and a camera light source 30 are provided on the handling block 22. There are two sets of cylinders 26, which are evenly distributed on the handling block 22. The inner support fixture 28 is located below the cylinder 26. A bag-opening cutter 29 is fixedly connected to the inner support fixture 28. The handling block 22 is located below the Z-axis moving beam 20. Multiple functional components integrated on the handling block 22, such as the control box 23, the cylinder 26, and the inner support fixture 28, etc., realize the automatic clamping and handling of the wire saw rolls. During the handling process, the detection sensor 24 and the monitoring camera 25 detect the status and position information in real time, and perform intelligent control through the control box 23. Complex handling tasks can be completed without manual intervention, greatly improving the work efficiency and automation level.
[0033] Working principle: When using the diamond wire roller to carry the truss, the x-axis drive motor 4 starts immediately. The output power of the motor is decelerated and torque-increased by the reducer 5, and then drives the transmission rod 6 to rotate. The drive gear 7 on the transmission rod 6 meshes tightly with the rack 10 fixedly installed at the top of the frame body 1. This meshing relationship converts the rotational motion of the motor into the linear motion of the x-axis moving beam 2. At the same time, the slider 8 on the x-axis moving beam 2 slides smoothly along the linear slide rail 11 at the top of the frame body 1, ensuring the stability and guiding accuracy during the moving process. In addition, in order to reduce friction and wear, the lubricating gear 9 located above the drive gear 7 continuously provides necessary lubrication for the gear system. Similar to the x-axis movement, when it is necessary to move along the y-axis, the y-axis drive motor 18 starts, and its power is transmitted to the y-axis moving beam 17 through the reducer 5 and the transmission gear system, enabling it to slide along the linear slide rail 11 on the x-axis moving beam 2. This design allows the y-axis moving beam 17 to be flexibly adjusted in the x-axis direction to meet different handling requirements. The movement of the z-axis moving beam 20 is controlled by the z-axis drive motor 19 installed on the y-axis moving beam 17. When the z-axis drive motor 19 starts, through the power transmission of the reducer 5 and the transmission gear system, the z-axis moving beam 20 will perform a vertical lifting movement along the linear slide rail 11 on the y-axis moving beam 17. To ensure the lifting accuracy and safety, a limit switch 21 is provided on the z-axis moving beam 20 to continuously monitor and control the lifting height, preventing overshoot or collision accidents. The handling block 22 is fixedly connected to the lower part of the z-axis moving beam 20 and is precisely positioned in the three-dimensional space along with the z-axis moving beam 20. A variety of functional components are integrated on the handling block 22, including a control box 23, a detection sensor 24, a monitoring camera 25, a cylinder 26, a light source bracket 27, an inner support fixture 28, and a camera light source 30. When the handling block 22 reaches the designated position, the control box 23 issues an instruction, and the cylinder 26 starts and drives the inner support fixture 28 to open and close to clamp the diamond wire roller. The detection sensor 24 and the monitoring camera 25 continuously detect the status and position information during the handling process to ensure the accuracy and safety of the handling operation. The camera light source 30 provides necessary illumination for the monitoring camera 25 in an environment with insufficient light to ensure clear imaging. The bag-opening knife 29 on the inner support fixture 28 can perform the unpacking operation according to actual needs to further improve the handling efficiency. The limit sensor 15 on the sensor bracket 14 continuously monitors the position information of each moving beam to ensure that they do not exceed the preset safety range. The cable drag chain 12 and the bellows cover 13 are used to organize and protect the electrical control lines and the internal mechanical structure respectively, improving the overall safety and reliability of the equipment.
[0034] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A diamond wire roller transport truss, comprising a frame (1), an x-axis moving beam (2), a y-axis moving beam (17) and a z-axis moving beam (20), characterized in that: The x-axis moving beam (2) is fixedly connected to a connecting block (3), an x-axis driving motor (4) is fixedly mounted on the connecting block (3), a reducer (5) is provided at the output end of the x-axis driving motor (4), a transmission rod (6) is fixedly connected to the reducer (5), a driving gear (7) is fixedly connected to the transmission rod (6), a sliding block (8) is fixedly connected to the x-axis moving beam (2), a lubrication gear (9) is fixedly connected to the x-axis moving beam (2) and is located above the driving gear (7), and the top of the frame (1) is The end of the frame (1) is fixedly connected with a rack (10), the rack (10) is meshed with a driving gear (7), the top of the frame (1) is fixedly connected with a linear slide rail (11), the x-axis moving beam (2) slides on the linear slide rail (11) through a slider (8), the top of the frame (1) is provided with a cable drag chain (12), the top of the frame (1) is provided with an accordion cover (13), one side of the top of the frame (1) is fixedly connected with a sensor bracket (14), and one end of the sensor bracket (14) is provided with a limit sensor (15).
2. A diamond wire roller transport truss according to claim 1, characterized in that: The x-axis moving beam (2) is slidably connected to a y-axis moving beam (17), a y-axis driving motor (18) is fixedly mounted on the y-axis moving beam (17), and a z-axis driving motor (19) is fixedly mounted on one end of the y-axis moving beam (17) away from the y-axis driving motor (18).
3. The diamond wire roller transport truss according to claim 2, characterized in that: The reducer (5) and the driving gear (7) are each provided with three groups, wherein two groups of the reducer (5) and the driving gear (7) are respectively provided at the output ends of the y-axis driving motor (18) and the z-axis driving motor (19).
4. The diamond wire roller transport truss according to claim 3, characterized in that: The rack (10) and the linear slide rail (11) are each provided with three groups, wherein two groups of the linear slide rail (11) and the rack (10) are respectively arranged on the x-axis moving beam (2) and the z-axis moving beam (20).
5. The diamond wire roller transport truss according to claim 4, characterized in that: The accordion cover (13) and the cable drag chain (12) are provided in multiple groups and are evenly distributed on the frame (1), the x-axis moving beam (2), and the z-axis moving beam (20); the z-axis moving beam (20) slides on the y-axis moving beam (17) through a group of linear slide rails (11), and the y-axis moving beam (17) slides on the x-axis moving beam (2) through another group of linear slide rails (11).
6. The diamond wire roller transport truss according to claim 5, characterized in that: The z-axis moving beam (20) is provided with a limit switch (21), one end of the z-axis moving beam (20) is fixedly connected to a transport block (22), and the transport block (22) is provided with a control box (23), a detection sensor (24), a monitoring camera (25), a cylinder (26), a light source bracket (27), an internal support clamp (28) and a camera light source (30).
7. The diamond wire roller transport truss according to claim 6, characterized in that: The cylinders (26) are provided in two groups and are evenly distributed on the transport block (22); the inner support fixture (28) is located below the cylinders (26); a bag removing tool (29) is fixedly connected to the inner support fixture (28); and the transport block (22) is located below the z-axis moving beam (20).