Variable-amplitude maintenance platform of tower crane

By designing a tower crane variable width maintenance platform using an integrated molded metal plate platform chassis, the problems of excessive loading of the crane arm and complex structure in the existing technology are solved, a lighter and safer maintenance platform is realized, and the installation and disassembly process is simplified.

CN223002639UActive Publication Date: 2025-06-20LANGFANG ZHONGJIAN MASCH CO LTD
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Patent Information

Application Number
CN202422097008.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-20
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing tower crane variable width maintenance platform uses larger profiles to connect to the crane structure, resulting in excessive load on the crane boom, the overall structure is complex and bulky, cumbersome to disassemble and assemble, and poor safety performance.

Method used

A tower crane buoy maintenance platform is designed, using an integrated metal plate platform chassis, combining protective components and first connecting components, simplifying the structure, reducing weight and improving safety performance.

Benefits of technology

By using the metal plate platform chassis, the load on the lifting boom is reduced, the safety performance is improved, and the overall structure and installation process are simplified, achieving more convenient disassembly and assembly.

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Abstract

The utility model provides a variable-amplitude maintenance platform of a tower crane, a platform underframe comprises a bottom plate and a baffle plate, the bottom plate is provided with a first side edge, a second side edge, a third side edge and a fourth side edge which are sequentially connected in the circumferential direction, and the baffle plate is connected with the first side edge, the second side edge and the third side edge respectively; the platform bottom frame is an integrally-formed metal plate. The protection assembly is arranged around the first side edge, the second side edge and the third side edge, and the protection assembly is detachably connected with the baffle. When the luffing mechanism of the tower crane needs to be maintained, the first connecting assembly is connected with the cargo boom, and at the moment, a worker stands on the luffing maintenance platform to maintain the luffing mechanism; the platform underframe is made of the metal plate, the weight is lighter while good strength and rigidity are guaranteed, then the load of the cargo boom is reduced, and the safety performance is high; meanwhile, the whole platform only comprises the platform bottom frame, the protection assembly and the first connecting assembly, the whole structure is simple, and disassembly and assembly are convenient.
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Description

Technical Field

[0001] This application generally relates to the technical field of cranes, and particularly relates to a luffing maintenance platform for a tower crane. Background Art

[0002] With the development of prefabricated buildings in China, the application of large flat-top tower cranes is becoming increasingly widespread; the flat-top tower crane realizes the transportation of goods through the frequent reciprocating movements of the hoisting mechanism, luffing mechanism, and slewing mechanism. The daily maintenance of these three mechanisms has become a top priority. There is enough space around the hoisting mechanism and slewing mechanism to allow workers to perform maintenance. However, due to the lightweight design of the boom, the space around the luffing mechanism cannot meet the needs of workers for maintenance, so it is necessary to add a luffing maintenance platform to the luffing mechanism.

[0003] At present, in order to ensure the force, the existing luffing maintenance platforms for tower cranes mostly use large profiles to connect with the boom structure, resulting in an overweight load on the boom; at the same time, the overall structure is complex and heavy, the disassembly and assembly are cumbersome, and the safety performance is poor. Utility Model Content

[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a luffing maintenance platform for a tower crane that can solve the above technical problems.

[0005] This application provides a luffing maintenance platform for a tower crane, including:

[0006] A platform chassis, the platform chassis includes a bottom plate and a baffle. The bottom plate has a first side, a second side, a third side, and a fourth side that are sequentially connected in a circumferential direction. The baffle is respectively connected to the first side, the second side, and the third side; the baffle extends in a first direction, and the first direction is perpendicular to the bottom plate; the platform chassis is an integrally formed metal plate;

[0007] A protection component, the protection component is arranged around the first side, the second side, and the third side, and the protection component is detachably connected to the baffle, and the protection component extends in the first direction;

[0008] A first connection component, the first connection component is arranged at the bottom of the bottom plate, and the first connection component is used to connect with the boom.

[0009] According to the technical solution provided by this application, a plurality of second connection components are arranged on the baffle, and the second connection components are used to detachably connect the protection component to the baffle.

[0010] According to the technical solution provided by the present application, the second connection component includes: a housing and a first clamping member. The housing is disposed on a side of the baffle away from the bottom plate. The first clamping member is fixed on the protection component. The first clamping member and the housing are in a matching wedge-shaped structure, and the first clamping member is connected to the housing.

[0011] According to the technical solution provided by the present application, the protection component includes: three protection rails. The three protection rails are detachably connected to the three baffles one by one, and adjacent two protection rails are connected by a connecting member.

[0012] The protection rail includes two first parts and at least one second part. The two first parts extend along a first direction and are arranged in parallel. The second part is used to connect the two first parts. The first clamping member is disposed at a connection portion between the first part and the baffle.

[0013] According to the technical solution provided by the present application, the connecting member includes two clamping plates arranged in parallel. The middle parts of the two clamping plates are connected by an adjusting bolt. Limiting parts are disposed at both ends of the two clamping plates, and the two clamping plates cooperate to clamp the protection rail.

[0014] According to the technical solution provided by the present application, the first connection component includes two connecting plates arranged in parallel along a second direction. The connecting plates extend along the first direction, and the two connecting plates are slidably disposed at the bottom of the bottom plate along the second direction. The second direction is parallel to the fourth side edge.

[0015] According to the technical solution provided by the present application, a sliding groove is disposed at the bottom of the bottom plate. The sliding groove extends along the second direction. The two connecting plates are slidably connected to the sliding groove, and locking members are respectively disposed on the two connecting plates. The locking members are used to lock the connecting plates.

[0016] The beneficial effects of the present application are as follows:

[0017] The present application provides a luffing maintenance platform for a tower crane, comprising: a platform chassis, a protection component, and a first connection component. The platform chassis includes a bottom plate and a baffle. The bottom plate has a first side, a second side, a third side, and a fourth side that are sequentially connected circumferentially. The baffle is connected to the first side, the second side, and the third side respectively. The baffle extends in a first direction, and the platform chassis is an integrally formed metal plate. The protection component is disposed around the first side, the second side, and the third side, and the protection component is detachably connected to the baffle. The protection component extends in the first direction. When maintenance is required for the luffing mechanism of the tower crane, the first connection component is connected to the boom. At this time, the staff stands on the luffing maintenance platform to perform maintenance on the luffing mechanism. Compared with the prior art, using larger profiles to connect with the boom structure results in an overweight load on the boom. In this application, the platform chassis uses a metal plate, which is lighter in weight while ensuring good strength and stiffness, thereby reducing the load on the boom and having strong safety performance. At the same time, the entire platform only includes a platform chassis, a protection component, and a first connection component, with a simple overall structure and convenient disassembly and assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects, and advantages of the present application will become more apparent by reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0019] Figure 1 is a schematic diagram of a luffing maintenance platform for a tower crane provided in Embodiment 1 of the present application;

[0020] Figure 2 is a schematic diagram of the connection between a luffing maintenance platform for a tower crane provided in Embodiment 1 of the present application and the boom;

[0021] Figure 3 is a schematic diagram of the connection between the guardrail of a luffing maintenance platform for a tower crane provided in Embodiment 1 of the present application and the second connection component;

[0022] Figure 4 is a schematic diagram of part A in the figure;

[0023] Figure 5 is a schematic diagram of the connecting piece.

[0024] In the figure: 1, platform chassis; 11, bottom plate; 12, baffle; 2, guardrail; 21, first part; 22, second part; 3, connecting plate; 4, second connection component; 41, housing; 42, first clamping piece; 5, connecting piece; 51, clamping plate; 52, limiting part; 53, adjusting bolt; 6, boom; 7, luffing mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than limiting the utility model. In addition, it should be noted that for the convenience of description, only the parts related to the utility model are shown in the drawings.

[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the drawings and embodiments.

[0027] Embodiment 1

[0028] Please refer to Figures 1 - 5 , a luffing maintenance platform for a tower crane provided by the present application, includes:

[0029] The platform chassis 1, the platform chassis 1 includes a bottom plate 11 and a baffle 12. The bottom plate 11 has a first side, a second side, a third side, and a fourth side connected in sequence circumferentially. The baffle 12 is respectively connected to the first side, the second side, and the third side; the baffle 12 extends in a first direction, and the first direction is perpendicular to the bottom plate 11; the platform chassis 1 is an integrally formed metal plate;

[0030] The protection component, the protection component is arranged around the first side, the second side, and the third side, and the protection component is detachably connected to the baffle 12, and the protection component extends in the first direction;

[0031] The first connection component, the first connection component is arranged at the bottom of the bottom plate 11, and the first connection component is used to connect with the boom 6.

[0032] Specifically, the platform chassis 1 is an integrally formed metal plate. The metal plate has the characteristics of light weight, high strength, and strong plasticity, making the overall luffing maintenance platform lighter in weight, thereby reducing the load on the boom 6;

[0033] In this embodiment, the first direction is the vertical direction;

[0034] Working principle: When maintenance is required for the luffing mechanism 7 of the tower crane, the first connection component is connected to the boom 6. At this time, the staff stands on the luffing maintenance platform to perform maintenance on the luffing mechanism 7. Compared with the prior art, using larger profiles to connect with the boom 6 structure results in an overweight load on the boom 6; in the present application, the platform chassis 1 uses a metal plate, which is lighter in weight while ensuring good strength and stiffness, thereby reducing the load on the boom 6 and having strong safety performance; at the same time, the entire platform only includes the platform chassis 1, the protection component, and the first connection component, with a simple overall structure and convenient disassembly and assembly.

[0035] In some embodiments, a plurality of second connection components 4 are provided on the baffle 12, and the second connection components 4 are used to detachably connect the protection component to the baffle 12.

[0036] Specifically, as Figure 1 shown, a plurality of second connection components 4 are provided on the baffle 12, and the protection component is detachably connected to the baffle 12 through the second connection components 4; when installing the luffing maintenance platform, first connect the platform chassis 1 to the boom 6 through the first connection components, and then connect the railing component to the platform chassis 1 through the second connection components 4, thus completing the installation. The overall luffing platform structure is simple and lightweight, and the installation process does not require the participation of heavy machinery, and the components are flexible and easy to install.

[0037] In some embodiments, the second connection component 4 includes: a housing 41 and a first clamping member 42. The housing 41 is provided on the side of the baffle 12 away from the bottom plate 11, and the first clamping member 42 is fixed on the protection component. The first clamping member 42 and the housing 41 are a matching wedge-shaped structure, and the first clamping member 42 is connected to the housing 41.

[0038] Specifically, as Figure 3 and Figure 4 shown, the second connection component 4 includes: a housing 41 and a first clamping member 42. The housing 41 is provided on the side of the baffle 12 away from the bottom plate 11, and the first clamping member 42 is fixed on the protection component. The first clamping member 42 and the housing 41 are a matching wedge-shaped structure. In this embodiment, the bottom width of the wedge-shaped structure is smaller than the top width; when installing the luffing maintenance platform, first connect the platform chassis 1 to the boom 6 through the first connection components, and then insert the railing component into the housing 41 connected to the baffle 12, so that the first clamping member 42 is clamped with the housing 41. At this time, the railing component is connected to the platform chassis 1, and the installation of the luffing platform is completed;

[0039] Specifically, the first clamping member 42 and the housing 41 are provided with a matching wedge-shaped structure. The wedge-shaped structure usually does not require complex fasteners such as bolts and nuts, which can simplify the assembly process and reduce the assembly time; at the same time, the wedge-shaped structure can disperse stress and reduce the stress concentrated in a small area, thereby improving the durability and strength of the structure.

[0040] In some embodiments, the protection component includes: three protection rails 2, and the three protection rails 2 are detachably connected to the three baffles 12 one by one, and adjacent two protection rails 2 are connected by a connecting member 5;

[0041] The protective railing 2 includes two first parts 21 and at least one second part 22. The two first parts 21 extend along a first direction and are arranged in parallel. The second part 22 is used to connect the two first parts 21. A first clamping member 42 is provided at the connection between the first part 21 and the baffle 12.

[0042] Specifically, the protective component includes: three protective railings 2; in this embodiment, the protective railing 2 includes two first parts 21 and two second parts 22. The two first parts 21 are arranged along a first direction and are arranged in parallel; the two second parts 22 are arranged between the two first parts 21; in this embodiment, the two first parts 21 extend along the vertical direction. At this time, one of the second parts 22 is connected to the tops of the two first parts 21, and the other second part 22 is connected to the middle parts of the two first parts 21 to increase the stability of the protective railing 2.

[0043] Specifically, two outer shells 41 are provided on each baffle 12, and the outer shells 41 are arranged corresponding to the first parts 21; a first clamping member 42 is provided at the bottom end of the first part 21. When the protective railing 2 is connected to the baffle 12, the first clamping member 42 is inserted into the outer shell 41 and is clamped with the outer shell 41.

[0044] Specifically, adjacent two protective railings 2 are connected by a connecting member 5 to reinforce the protective railing 2, thereby improving the stability and safety of the overall railing assembly.

[0045] When installing the luffing maintenance platform, first connect the platform chassis 1 to the boom 6 through the first connection assembly, and then insert each protective railing 2 into the outer shell 41 connected to the baffle 12 in sequence, so that the first clamping member 42 is clamped with the outer shell 41. At this time, each protective railing 2 is connected to the platform chassis 1. Finally, connect and fix adjacent two protective railings 2 through the connecting member 5, and the installation of the luffing platform is completed.

[0046] In some embodiments, the connecting member 5 includes two clamping plates 51 arranged in parallel, and the middle parts of the two clamping plates 51 are connected by an adjusting bolt 53; limiting parts 52 are provided at both ends of the two clamping plates 51, and the two clamping plates 51 cooperate to clamp the protective railing 2.

[0047] Specifically, as Figure 5 shown, the connecting member 5 includes two clamping plates 51 arranged in parallel, and the middle parts of the two clamping plates 51 are connected by an adjusting bolt 53. The adjusting bolt 53 is used to control the clamping space between the two clamping plates 51 to adapt to more protective railings 2 with different thicknesses.

[0048] Both ends of the two clamping plates 51 are provided with limiting parts 52, and the limiting parts 52 corresponding to the two clamping plates 51 are arranged oppositely; after installing the three guardrails 2, the connecting piece 5 is connected to the first part 21 close to each other of the two adjacent guardrails 2. At this time, one end of the two clamping plates 51 clamps the first part 21 of one of the guardrails 2, and the other end of the two clamping plates 51 clamps the first part 21 of the other guardrail 2. At this time, the limiting part 52 is clamped with the first part 21 to fix the two adjacent guardrails 2, enhancing the stability and safety of the railing assembly.

[0049] In some embodiments, the first connection assembly includes two connecting plates 3 arranged parallel to each other in the second direction. The connecting plates 3 extend in the first direction, and the two connecting plates 3 are slidably arranged at the bottom of the bottom plate 11 in the second direction; the second direction is parallel to the fourth side.

[0050] Specifically, the first connection assembly is arranged at the bottom of the bottom plate 11 and close to the fourth side; the first connection assembly includes two connecting plates 3 arranged parallel to each other in the second direction. The connecting plates 3 extend in the first direction, and the two connecting plates 3 are slidable in the second direction; at this time, the positions of the two connecting plates 3 and the distance between them can be changed by sliding the two connecting plates 3, so that the luffing maintenance platform can be adapted to the boom 6 of various different models of tower cranes, thereby improving the versatility of the platform.

[0051] In this embodiment, the second direction is parallel to the fourth side, and the second direction is the horizontal direction.

[0052] In some embodiments, a chute is provided at the bottom of the bottom plate 11, and the chute extends in the second direction; the two connecting plates 3 are slidably connected to the chute, and locking members are respectively arranged on the two connecting plates 3 for locking the connecting plates 3.

[0053] Specifically, a chute is provided at the bottom of the bottom plate 11, and the chute extends in the second direction; the two connecting plates 3 are slidably connected to the chute to change the positions of the two connecting plates 3 and the distance between them; when the positions of the connecting plates 3 are determined, the connecting plates 3 are locked by the locking members to keep the connecting plates 3 stationary.

[0054] Workflow: When installing the luffing maintenance platform, first slide the two connecting plates 3 according to the position of the connecting part of the boom 6 to determine the positions of the two connecting plates 3; then connect the connecting plates 3 to the boom 6. At this time, the platform chassis 1 is connected to the boom 6; then insert each guardrail 2 into the housing 41 connected to the baffle 12 in turn, so that the first clamping part 42 is clamped with the housing 41. At this time, each guardrail 2 is connected to the platform chassis 1. Finally, connect and fix the adjacent two guardrails 2 through the connecting piece 5, that is, the installation of the luffing platform is completed; after the installation is completed, the staff can stand on the luffing maintenance platform to maintain the luffing mechanism 7 of the tower crane.

[0055] The above description is only the preferred embodiment of the present application and the description of the applied technical principle. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the present application that have similar functions.

Claims

1. A tower crane luffing maintenance platform, characterized in that: A platform chassis (1), the platform chassis (1) comprising a bottom plate (11) and a baffle (12), the bottom plate (11) having a first side edge, a second side edge, a third side edge and a fourth side edge connected in sequence in a circumferential direction, the baffle (12) being connected to the first side edge, the second side edge and the third side edge respectively; the baffle (12) extending along a first direction, the first direction being perpendicular to the bottom plate (11); the platform chassis (1) being an integrally formed metal plate; a protection component, the protection component is arranged around the first side edge, the second side edge and the third side edge, the protection component is detachably connected to the baffle (12), and the protection component extends along the first direction; A first connecting component, the first connecting component is arranged at the bottom of the base plate (11), and the first connecting component is used to connect to the lifting arm (6).

2. A tower crane luffing maintenance platform according to claim 1, characterized in that: A plurality of second connection components (4) are arranged on the baffle (12), and the second connection components (4) are used to enable the protection component to be detachably connected to the baffle (12).

3. A tower crane luffing maintenance platform according to claim 2, characterized in that: The second connecting component (4) comprises: a shell (41) and a first clamping component (42); the shell (41) is arranged on a side of the baffle (12) away from the bottom plate (11); the first clamping component (42) is fixed on the protective component; the first clamping component (42) and the shell (41) are matching wedge-shaped structures; the first clamping component (42) is connected to the shell (41).

4. The tower crane luffing maintenance platform according to claim 3, characterized in that: The protection assembly comprises: three protection rails (2), the three protection rails (2) are detachably connected to the three baffles (12) in a one-to-one correspondence, and two adjacent protection rails (2) are connected via a connecting piece (5); The guardrail (2) comprises two first sections (21) and at least one second section (22), the two first sections (21) extending along a first direction and the two first sections (21) being arranged in parallel, the second section (22) being used to connect the two first sections (21), and the first clamping member (42) being arranged at the connection between the first section (21) and the baffle (12).

5. The tower crane luffing maintenance platform according to claim 4, characterized in that: The connecting member (5) comprises two clamping plates (51) arranged in parallel, the middle parts of the two clamping plates (51) are connected by an adjusting bolt (53); both ends of the two clamping plates (51) are provided with a limiting portion (52), and the two clamping plates (51) cooperate to clamp the guardrail (2).

6. The tower crane luffing maintenance platform according to claim 1, characterized in that: The first connection assembly comprises two connection plates (3) arranged in parallel along a second direction, the connection plates (3) extending along the first direction, and the two connection plates (3) being slidably arranged at the bottom of the base plate (11) along the second direction; the second direction is parallel to the fourth side.

7. The tower crane luffing maintenance platform according to claim 6, characterized in that: A slide groove is provided at the bottom of the base plate (11), and the slide groove extends along the second direction; the two connecting plates (3) are slidably connected to the slide groove, and locking members are respectively provided on the two connecting plates (3), and the locking members are used to lock the connecting plates (3).