Automatic yarn splitting structure of warping machine
By designing a warp machine automatic yarn splitting structure including multiple limiting snap posts and rotating motors, the problems of low working efficiency and poor line finishing of existing warp machines are solved, and efficient yarn splitting and line finishing are achieved, avoiding yarn doping.
Patent Information
- Application Number
- CN202421844324.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing warping machines have low working efficiency and cannot effectively organize the lines during the yarn splitting process, resulting in yarn doping.
An automatic yarn splitting structure of a warp machine is designed, including a yarn splitting workbench, mounting frame, power shaft, retracting roller, retracting and discharging control motor, slide rail, installation gantry, limiting chassis, limiting snap post, splitting reel, rotating motor and other components. By setting up multiple limit snap posts and rotating motors, the automatic winding of yarn and the wiring sorting are realized.
The working efficiency of the warping machine is improved, effective yarn splitting and wiring finishing are realized, and doping between yarns is avoided.
Smart Images

Figure CN223003088U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of warping machines, and particularly relates to an automatic yarn splitting structure of a warping machine. Background Art
[0002] Warping is a process of parallel winding a certain number of warp yarns on a warp beam according to specified lengths and widths. The warp yarns after warping are used for sizing and drawing-in. Warping requires that the tensions of all warp yarns be equal, evenly distributed on the warp beam or loom beam, and the arrangement of colored yarns conform to the technological regulations. The textile process flow needs to go through several steps such as warping, sizing, drawing-in, weaving, finishing, and packing and warehousing. And the yarns need to use a warping machine during the warping process. A warping machine is a machine for inspecting and arranging the passing yarns. The existing warping machines have low working efficiency, and during the yarn splitting process, the lines cannot be properly arranged, resulting in the phenomenon of various yarns being mixed. Therefore, our company redesigned an automatic yarn splitting structure of a warping machine. Summary of the Utility Model
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide an automatic yarn splitting structure of a warping machine.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0005] An automatic yarn splitting structure of a warping machine, including a yarn splitting workbench. A mounting frame is fixedly installed at the top end of one side of the yarn splitting workbench. A power shaft is rotatably connected to the center of one side of the mounting frame. A winding roller is fixedly installed on the surface of one side of the power shaft. A winding and unwinding control motor is fixedly installed at the top end of the outer wall of one side of the mounting frame. A slide rail is fixedly installed at the top end edge of one side of the yarn splitting workbench. A mounting gantry is slidably connected to one side of the slide rail. A limiting chassis is fixedly installed at the top end of one side of the mounting gantry. A limiting buckle column is fixedly installed at the top end of the limiting chassis. A yarn splitting reel is movably installed on the surface of one side of the limiting buckle column. A pin slot is opened inside the yarn splitting reel. A rotary motor is fixedly installed at the bottom end of the side of the mounting gantry close to the yarn splitting reel.
[0006] As a preference of this embodiment, the output end of the winding and unwinding control motor is connected to the power shaft. The number of the limiting buckle columns is several, and several of the limiting buckle columns are equally spaced on the top surface of the mounting gantry. The yarn splitting reel and the limiting buckle columns are movably clamped.
[0007] As a preference of this embodiment, a power connection plate is fixedly installed at the bottom end of the rotary motor. A power connection wire is fixedly connected to the bottom end of the power connection plate. A main power box is fixedly installed on the inner wall of one side of the mounting gantry. A pushing handrail is fixedly installed on the bottom surface of one side of the mounting gantry.
[0008] Preferably in this embodiment, the main power box is located directly below the rotary motor. The main power box is electrically connected to the rotary motor. The rotary motor is drivingly connected to the limit snap post, and the positions of the rotary motor and the limit snap post correspond one by one.
[0009] Preferably in this embodiment, a partition plate is fixedly installed on the top surface of one side of the winding roller. Wire straightening and arranging grooves are formed on both side surfaces of the partition plate. A motor main controller is fixedly installed on one side of the front surface of the winding and unwinding control motor.
[0010] Preferably in this embodiment, a wire arranging disc is fixedly installed on one side of the top end of the installation gantry. A drainage wire tube is fixedly installed on one side surface of the wire arranging disc. A wire arranging groove is formed inside the drainage wire tube.
[0011] Preferably in this embodiment, the wire arranging groove penetrates through the surface of the wire arranging disc. The positions of the drainage wire tube and the limit snap post correspond one by one. The wire arranging disc is located on one side of the limit snap post.
[0012] Compared with the prior art, the present utility model has the following beneficial effects:
[0013] (1) By arranging a plurality of limit snap posts on the top end of the installation gantry in the present utility model, directly installing yarn splitting drums on the limit snap posts at different positions, winding yarns of different colors or different specifications onto the surfaces of the yarn splitting drums to achieve yarn splitting operation. The rotation of the limit snap posts is driven by the rotary motor, thereby driving the rotation of the yarn splitting drums to achieve winding. Separate rotary motors are provided under the limit snap posts at different positions, and independent control is carried out according to the actual wire winding situation for appropriate control. The winding roller is convenient for controlling the transmission of the split yarns. The winding and unwinding control motor controls the rotation speed of the winding roller. At the same time, the distance between the installation gantry and the installation frame can be adjusted by sliding to control the position of the installation gantry on the slide rail, which is convenient for controlling the straightening effect of the wires.
[0014] (2) By arranging the partition plate on the surface of the winding roller in the present utility model, different colors or different specifications of yarns are classified and transmitted. At the same time, wire straightening and arranging grooves are provided on the side surface of the partition plate for a certain arrangement of the wires. Before the yarns are wound onto the surface of the yarn splitting drum, the yarns can pass through the wire arranging groove inside the drainage wire tube, which can further straighten and arrange the wires, improve the winding efficiency of the yarns, and avoid the phenomenon of entanglement between the yarns. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2 Schematic top view of the side of the device of the present utility model;
[0017] Figure 3 Schematic side view of the yarn dividing device of the present utility model;
[0018] Figure 4 Schematic bottom-up view of the back of the device of the present utility model.
[0019] Reference numerals in the figure: 1, yarn dividing workbench; 2, mounting frame; 3, power shaft; 4, winding roller; 5, winding and unwinding control motor; 6, slide rail; 7, mounting gantry; 8, limit chassis; 9, limit buckle column; 10, yarn dividing reel; 11, pin slot; 12, rotation motor; 13, control button; 14, power connection plate; 15, power connection line; 16, main power box; 17, pushing handrail; 18, dividing plate; 19, wire straightening and arranging groove; 20, motor main controller; 21, wire arranging disc; 22, drainage wire pipe; 23, wire arranging groove. Specific embodiments
[0020] Example 1 :
[0021] Please refer to Figures 1 to 4 As shown, the embodiment of the present utility model provides an automatic yarn dividing structure for a warping machine, which specifically includes a yarn dividing workbench 1. A mounting frame 2 is fixedly installed at the top end of one side of the yarn dividing workbench 1. A power shaft 3 is rotatably connected to the center of one side of the mounting frame 2. A winding roller 4 is fixedly installed on the surface of one side of the power shaft 3. A winding and unwinding control motor 5 is fixedly installed at the top end of the outer wall of one side of the mounting frame 2. A slide rail 6 is fixedly installed at the top edge of one side of the yarn dividing workbench 1. A mounting gantry 7 is slidably connected to one side of the slide rail 6. A limit chassis 8 is fixedly installed at the top end of one side of the mounting gantry 7. A limit buckle column 9 is fixedly installed at the top end of the limit chassis 8. A yarn dividing reel 10 is movably installed on the surface of one side of the limit buckle column 9. A pin slot 11 is opened inside the yarn dividing reel 10. A rotation motor 12 is fixedly installed at the bottom end of one side of the mounting gantry 7 close to the yarn dividing reel 10. A control button 13 is arranged on the surface of one side of the rotation motor 12.
[0022] Specifically, in this embodiment, by setting a plurality of limit buckle columns 9 at the top of the installation gantry 7, the direct installation yarn splitting drums 10 are installed on the limit buckle columns 9 at different positions, and yarns of different colors or different specifications are wound onto the surfaces of the yarn splitting drums 10 to achieve the yarn splitting operation. The rotation of the limit buckle columns 9 is controlled by the rotation motor 12, thereby driving the rotation of the yarn splitting drums 10 to achieve winding. Separate rotation motors 12 are provided under the limit buckle columns 9 at different positions, and independent control is carried out for appropriate control according to the actual wire winding situation. The winding roller 4 facilitates the control and transmission of the split yarn. The winding and unwinding control motor 5 controls the rotation speed of the winding roller 4. The output end of the winding and unwinding control motor 5 is connected to the power shaft 3. The number of limit buckle columns 9 is several, and several limit buckle columns 9 are evenly distributed on the top surface of the installation gantry 7. The yarn splitting drums 10 and the limit buckle columns 9 are movably clamped. The distance between the installation gantry 7 and the installation frame 2 can be achieved by sliding to control the position of the installation gantry 7 on the slide rail 6, which is convenient for controlling the straightening effect of the circuit.
[0023] Example 2 :
[0024] On the basis of the first embodiment, the bottom end of the rotating motor 12 is fixedly installed with a power connection plate 14, the bottom end of the power connection plate 14 is fixedly connected with a power connection line 15, the inner wall of one side of the gantry 7 is fixedly installed with a main power box 16, the bottom surface of one side of the gantry 7 is fixedly installed with a push handrail 17, the main power box 16 is located directly below the rotating motor 12, the main power box 16 and the control button 13 are fixedly connected, and the main power box 16 and the rotating motor 12 are electrically connected. In this embodiment, the control button 13 on the rotating motor 12 controls the start and stop of the rotating motor 12, the main power box 16 is electrically connected to the rotating motor 12 through the power connection line 15, the main power box 16 provides direct power for the use of multiple groups of rotating motors 12, and the main power box 16 is located on the inner wall of one side of the gantry 7. The rotating motor 12 is transmission connected to the limit buckle column 9, and the positions of the rotating motor 12 and the limit buckle column 9 correspond one to one. A dividing plate 18 is fixedly installed on the top surface of one side of the winding roller 4, and line straightening and sorting grooves 19 are provided on both side surfaces of the dividing plate 18. A motor main controller 20 is fixedly installed on the front side of the retracting and releasing control motor 5, and a line sorting disk 21 is fixedly installed on the top side of the gantry 7. A drainage wire tube 22 is fixedly installed on one side surface of the line sorting disk 21, and a line sorting groove 23 is provided inside the drainage wire tube 22. The line sorting groove 23 runs through the surface of the line sorting disk 21, and the positions of the drainage wire tube 22 and the limit buckle column 9 correspond one to one, and the line sorting disk 21 is located on one side of the limit buckle column 9. In this embodiment, by setting a dividing plate 18 on the surface of the winding roller 4, yarns of different colors or specifications are classified and transmitted, and at the same time, a line straightening and sorting groove 19 is set on the side surface of the dividing plate 18. For a certain arrangement of the line, before the yarn is wound onto the surface of the yarn dividing drum 10, the yarn can pass through the line sorting groove 23 inside the drainage wire tube 22, which can further straighten the line and improve the winding efficiency of the yarn, while avoiding the entanglement between the yarns.
[0025] Specifically in this embodiment, by setting a plurality of limit buckle columns 9 installed at the top of the gantry 7, the yarn separation reel 10 is directly installed on the limit buckle columns 9 at different positions, and the yarns of different colors or specifications are wound onto the surface of the yarn separation reel 10 to realize the yarn separation operation. The rotation of the limit buckle columns 9 is controlled by the rotating motor 12, thereby driving the yarn separation reel 10 to rotate to realize winding. A separate rotating motor 12 is set under the limit buckle columns 9 at unused positions, and independent control is performed according to the actual winding situation. The winding roller 4 is convenient for controlling the transmission of the yarn for yarn separation, and the retracting and releasing control motor 5 controls the rotation rate of the winding roller 4. At the same time, the spacing between the gantry 7 and the mounting frame 2 can be achieved by sliding the position of the gantry 7 on the slide rail 6 to facilitate the straightening effect of the control line.
[0026] By setting the dividing plate 18 on the surface of the coiling roller 4, the wire yarns of different colors or different specifications are classified and transmitted. At the same time, a wire straightening and arranging groove 19 is arranged on the side surface of the dividing plate 18 for a certain arrangement of the wires. Before the wire yarns are wound onto the surface of the yarn dividing drum 10, the wire yarns can pass through the wire arranging groove 23 inside the drainage wire tube 22, which can further straighten and arrange the wires, improve the winding efficiency of the wire yarns, and avoid the phenomenon of entanglement between the wire yarns. The main power box 16 is connected to the power connection plate 14 at the bottom of the rotating motor 12 through the power connection wire 15 to realize the supply and use of power.
[0027] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic yarn separation structure of a warping machine, comprising a yarn separation workbench (1), a mounting frame (2) being fixedly mounted on the top of one side of the yarn separation workbench (1), characterized in that: A power shaft (3) is rotatably connected to the center of one side of the mounting frame (2), a winding roller (4) is fixedly mounted on the surface of one side of the power shaft (3), a retracting and releasing control motor (5) is fixedly mounted on the top of the outer wall of one side of the mounting frame (2), a slide rail (6) is fixedly mounted on the top edge of one side of the yarn separation workbench (1), one side of the slide rail (6) is slidably connected to a mounting gantry (7), a limiting chassis (8) is fixedly mounted on the top of one side of the mounting gantry (7), a limiting buckle column (9) is fixedly mounted on the top of the limiting chassis (8), a yarn separation drum (10) is movably mounted on the surface of one side of the limiting buckle column (9), a latch slot (11) is provided inside the yarn separation drum (10), and a rotating motor (12) is fixedly mounted on the bottom of one side of the mounting gantry (7) close to the yarn separation drum (10).
2. The automatic yarn separation structure of the warping machine according to claim 1 is characterized in that: The output end of the retractable and retractable control motor (5) is connected to the power shaft (3), the number of the limit buckle columns (9) is multiple, and the multiple limit buckle columns (9) are evenly spaced and distributed on the top surface of the mounting gantry (7), and the yarn separation drum (10) and the limit buckle columns (9) are movably connected.
3. The automatic yarn separation structure of the warping machine according to claim 1 is characterized in that: A power connection plate (14) is fixedly mounted on the bottom end of the rotating motor (12), a power connection line (15) is fixedly connected to the bottom end of the power connection plate (14), a main power box (16) is fixedly mounted on the inner wall of one side of the mounting gantry (7), and a pushing handrail (17) is fixedly mounted on the bottom surface of one side of the mounting gantry (7).
4. The automatic yarn separation structure of the warping machine according to claim 3 is characterized in that: The main power box (16) is located directly below the rotating motor (12); the main power box (16) and the rotating motor (12) are electrically connected; the rotating motor (12) and the limiting buckle column (9) are transmission-connected; and the positions of the rotating motor (12) and the limiting buckle column (9) correspond one to one.
5. The automatic yarn separation structure of the warping machine according to claim 1 is characterized in that: A partition plate (18) is fixedly mounted on the top surface of one side of the winding roller (4), and line straightening and sorting grooves (19) are provided on the two side surfaces of the partition plate (18). A motor main controller (20) is fixedly mounted on the front side of the retractable control motor (5).
6. The automatic yarn separation structure of the warping machine according to claim 5, characterized in that: A line arrangement plate (21) is fixedly mounted on one side of the top end of the installation gantry (7), a drainage line tube (22) is fixedly mounted on one side surface of the line arrangement plate (21), and a line arrangement groove (23) is provided inside the drainage line tube (22).
7. The automatic yarn separation structure of the warping machine according to claim 6, characterized in that: The line arrangement groove (23) passes through the surface of the line arrangement plate (21), the positions of the drainage line tube (22) and the position-limiting buckle column (9) correspond one to one, and the line arrangement plate (21) is located on one side of the position-limiting buckle column (9).