Water-saving padder of dyeing machine

Abstract

The utility model provides a dyeing machine water-saving padder, which relates to the technical field of dyeing machine padders, and comprises a driving piece and two padder main bodies, a driving device is used for synchronously driving the two padder main bodies, the bottoms of the two padder main bodies are both provided with collecting frames, and the sides, close to the two padder main bodies, of the two collecting frames are both provided with filter frames. Adjusting devices are arranged on the two padder bodies, friction is generated between liquid and the movable plates, so that the flow speed of the liquid is reduced, the speed of the liquid flowing into the collecting frame is reduced, and the sedimentation effect is poor compared with traditional liquid which can form high-flow-speed water flow flowing into the center of a box body. The manner improves the overall precipitation effect to a certain extent, and through the arrangement of the filter frame, on one hand, liquid entering the collection frame is filtered, and on the other hand, the contact area between water flow and the filter frame is increased, so that the impact force of the water flow passing through the filter frame is reduced, and the water flow is more uniform. And the effect of further reducing the water flow impact force is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of dyeing machine calenders, in particular to a water-saving calender for dyeing machines. Background Art

[0002] A dyeing machine calender is an important device for squeezing water from fabrics in the textile printing and dyeing industry. Its main function is to remove excess water or liquid from the fabric after the fabric has been dyed or subjected to other liquid treatments. The dyeing machine calender is the main device after the fabric is impregnated with dye. It extrudes the excess dye liquor in the fabric through the extrusion of the calender rolls, so that the dye is evenly distributed on the fabric, and at the same time removes the excess liquid for subsequent drying or other treatments. The water-saving calender for dyeing machines can collect the water squeezed out of the fabric and realize the reuse of water resources through a series of treatment and reuse processes.

[0003] In the existing dyeing machine calenders, it usually includes an upper calender roll, a lower calender roll and a motor. Both the upper calender roll and the lower calender roll are installed on a fixed frame. When in use, the lower calender roll can be driven by the motor. Through the rotation of the lower calender roll and its cooperation with the upper calender roll, the flattening of the fabric after impregnating with dye can be realized, and the excess liquid on the fabric can be removed. These excess liquids will directly drain into the interior of the collection box from the bottom of the fixed frame due to the action of gravity. However, during the drainage process, the excess liquid will form a high-velocity water flow flowing into the center of the box, resulting in a poor precipitation effect when collecting the liquid in the collection box, and reducing the overall precipitation and filtration effect.

[0004] Therefore, it is necessary to provide a new water-saving calender for dyeing machines to solve the above technical problems. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides a water-saving calender for dyeing machines.

[0006] The water-saving calender for dyeing machines provided by the utility model includes a driving member and two calender main bodies. The driving device is used to synchronously drive the two calender main bodies. Collection boxes are arranged at the bottoms of the two calender main bodies. Filter frames are arranged on one sides of the two collection boxes close to the two calender main bodies. Adjusting devices are arranged on the two calender main bodies;

[0007] The adjusting device includes a movable plate, a connecting block and a movable component. One side of the movable plate is fixedly connected to one side of the connecting block. One side of the movable component penetrates through the connecting block. The movable component is used to adjust the position of the connecting block in the vertical direction. The bottom end of the movable plate is attached to the upper end of the calender main body.

[0008] Preferably, the mangle body includes an upper pressure roller, a lower pressure roller and a fixing frame. The upper pressure roller and the lower pressure roller are both installed on the fixing frame. The filter frame is installed at the bottom of the fixing frame, and the bottom end of the movable plate is attached to the upper end of the fixing frame.

[0009] Preferably, a guide plate is fixedly arranged on the fixing frame. The guide plate is inclined from one edge of the guide plate towards the direction close to the filter frame.

[0010] Preferably, two partition plates are fixedly connected to the fixing frame. The two partition plates are arranged oppositely. The two partition plates are inclined from the opposite edges of the two partition plates towards the middle position of the two partition plates.

[0011] Preferably, the movable assembly includes a threaded rod and two mounting blocks. One side of the two mounting blocks is fixedly connected to one side of the fixing frame. The threaded rod passes through the two mounting blocks, and one end of the threaded rod close to the two mounting blocks penetrates through the connecting block.

[0012] Preferably, a rotating disc is fixedly connected to the upper end of the threaded rod.

[0013] Compared with the related art, the dyeing machine water-saving mangle provided by the present utility model has the following beneficial effects:

[0014] By setting the movable plate, during the process of discharging the excess liquid on the fabric, when the liquid impacts the movable plate and the distance between the bottom end of the movable plate and the mangle body decreases, friction will be generated between the liquid and the movable plate, thereby reducing the flow rate of the liquid, making the rate of the liquid flowing into the collection frame slower. Compared with the traditional liquid, a high-flow-rate water flow flowing into the center of the box body will cause the sedimentation effect to deteriorate. This method improves the overall sedimentation effect to a certain extent, making the overall filtration and sedimentation effect better. And by setting the filter frame, on the one hand, it realizes the filtration of the liquid entering the interior of the collection frame, and on the other hand, the presence of the filter frame increases the contact area between the water flow and the filter frame, reducing the impact force of the water flow passing through the filter frame, achieving the effect of further slowing down the impact force of the water flow. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the dyeing machine water-saving mangle provided by the present utility model;

[0016] Figure 2 is a cross-sectional view of the collection frame provided by the present utility model;

[0017] Figure 3 is a partial schematic diagram of the dyeing machine water-saving mangle provided by the present utility model;

[0018] Figure 4 is a schematic diagram of the movable assembly provided by the present utility model.

[0019] Reference numerals in the figure: 1, upper pressure roller; 2, lower pressure roller; 3, fixing frame; 4, movable plate; 5, driving member; 6, guide plate; 7, filter frame; 8, collection frame; 9, partition; 10, mounting block; 11, connecting block; 12, threaded rod; 13, rotating disk. Specific implementation mode

[0020] The present utility model will be further described below in conjunction with the accompanying drawings and implementation modes.

[0021] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , wherein, Figure 1 is the overall structural schematic diagram of the water-saving calender for dyeing machines provided by the present utility model; Figure 2 is the cross-sectional view of the collection frame provided by the present utility model; Figure 3 is the partial schematic diagram of the water-saving calender for dyeing machines provided by the present utility model; Figure 4 is the schematic diagram of the movable assembly provided by the present utility model.

[0022] In the specific implementation process, as Figures 1 - 4 shown, the water-saving calender for dyeing machines includes a driving member 5 and two calender main bodies. The driving device is used to synchronously drive the two calender main bodies. Collection frames 8 are arranged at the bottoms of the two calender main bodies. Filter frames 7 are arranged on one side of the two collection frames 8 close to the two calender main bodies. Adjusting devices are arranged on the two calender main bodies;

[0023] The adjusting device includes a movable plate 4, a connecting block 11 and a movable assembly. One side of the movable plate 4 is fixedly connected to one side of the connecting block 11. One side of the movable assembly penetrates through the connecting block 11. The movable assembly is used to adjust the position of the connecting block 11 in the vertical direction. The bottom end of the movable plate 4 is attached to the upper end of the calender main body;

[0024] In the process of discharging the excess liquid on the fabric, when the liquid impacts the movable plate 4, when the distance between the bottom end of the movable plate 4 and the calender main body decreases, friction will be generated between the liquid and the movable plate 4, thereby reducing the flow rate of the liquid, making the rate of the liquid flowing into the collection frame 8 slower, so that the liquid can slowly flow into the interior of the collection frame along the inner wall position of the filter frame. Compared with the traditional situation where the liquid forms a high-flow-rate water flow flowing into the center of the box body, resulting in a poor precipitation effect, this method improves the overall precipitation effect to a certain extent;

[0025] By providing the filter frame 7, on the one hand, the filtration of the liquid entering the interior of the collection frame 8 is realized, and on the other hand, the presence of the filter frame 7 increases the contact area between the water flow and the filter frame 7, reducing the impact force of the water flow passing through the filter frame 7, achieving the effect of further slowing down the impact force of the water flow;

[0026] Among them, in the specific implementation, the above-mentioned filter frame 7 can be connected to the collection frame 8 through fixing bolts;

[0027] The mangle body includes an upper pressure roller 1, a lower pressure roller 2 and a fixing frame 3. The upper pressure roller 1 and the lower pressure roller 2 are both installed on the fixing frame 3. The filter frame 7 is installed at the bottom of the fixing frame 3. The bottom end of the movable plate 4 is attached to the upper end of the fixing frame 3;

[0028] Among them, during the specific use process, a cylinder and a pulling block are arranged above the upper pressure roller 1. Through the combined action of the cylinder and the pulling block, the position of the upper pressure roller 1 can be adjusted, so that the distance between the upper pressure roller 1 and the lower pressure roller 2 can be adjusted, so that fabrics of different specifications can be flattened;

[0029] A guide plate 6 is fixedly arranged on the fixing frame 3. The guide plate 6 is inclined from one edge of the guide plate 6 towards the direction close to the filter frame 7. Two partition plates 9 are fixedly connected to the fixing frame 3. The two partition plates 9 are arranged oppositely. The two partition plates 9 are inclined from the opposite edges of the two partition plates 9 towards the middle position of the two partition plates 9;

[0030] During the specific use process, by setting the guide plate 6, the excess liquid left on the upper pressure roller 1 and the lower pressure roller 2 can be diverted to the inside of the collection frame 8 from the position of the guide plate 6. During the process of flowing into the collection frame 8, the filter frame 7 will conduct a primary filtration on this part of the liquid. By setting the two partition plates 9, the situation of liquid leakage can be prevented;

[0031] The movable assembly includes a threaded rod 12 and two mounting blocks 10. One side of the two mounting blocks 10 is fixedly connected to one side of the fixing frame 3. The threaded rod 12 passes through the two mounting blocks 10. One end of the threaded rod 12 close to the two mounting blocks 10 penetrates through the connecting block 11. The upper end of the threaded rod 12 is fixedly connected to a rotating disk 13;

[0032] Among them, the specific use method of the movable assembly is that by rotating the threaded rod 12, the distance between the movable plate 4 and the fixing frame 3 can be adjusted.

[0033] The working principle provided by the present utility model is as follows: When the device is in specific use, by setting the guiding plate 6, the excess liquid left on the upper pressing roller 1 and the lower pressing roller 2 can be diverted to the inside of the collecting frame 8 from the position of the guiding plate 6. During the process of flowing into the collecting frame 8, the liquid will be initially filtered by the filter frame 7. By setting two partition plates 9, the situation of liquid leakage can be prevented. During the process of discharging the excess liquid on the fabric, when the liquid impacts the movable plate 4, when the distance between the bottom end of the movable plate 4 and the main body of the rolling mill decreases, friction will be generated between the liquid and the movable plate 4, thereby reducing the flow rate of the liquid and making the rate of the liquid flowing into the collecting frame 8 slower. Compared with traditional liquids, a high-flow-rate water flow flowing into the center of the box body will be formed, resulting in a poor sedimentation effect. This method improves the overall sedimentation effect to a certain extent;

[0034] By setting the filter frame 7, on the one hand, the filtration of the liquid entering the inside of the collecting frame 8 is realized, and on the other hand, the presence of the filter frame 7 increases the contact area between the water flow and the filter frame 7, reducing the impact force of the water flow passing through the filter frame 7 and achieving the effect of further slowing down the impact force of the water flow.

[0035] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated here.

[0036] The above are only the embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present utility model.

Claims

1. A water-saving padder for a dyeing machine, characterized in that: It comprises a driving member (5) and two rolling mill bodies, wherein the driving device is used to synchronously drive the two rolling mill bodies, a collecting frame (8) is provided at the bottom of the two rolling mill bodies, a filter frame (7) is provided on one side of the two collecting frames (8) close to the two rolling mill bodies, and an adjusting device is provided on the two rolling mill bodies; The adjustment device comprises a movable plate (4), a connecting block (11) and a movable component. One side of the movable plate (4) is fixedly connected to one side of the connecting block (11). One side of the movable component passes through the connecting block (11). The movable component is used to adjust the position of the connecting block (11) in a vertical direction. The bottom end of the movable plate (4) is in contact with the upper end of the rolling mill body.

2. The water-saving padder for a dyeing machine according to claim 1, characterized in that: The rolling mill body comprises an upper pressing roller (1), a lower pressing roller (2) and a fixed frame (3); the upper pressing roller (1) and the lower pressing roller (2) are both mounted on the fixed frame (3); the filter frame (7) is mounted at the bottom of the fixed frame (3); and the bottom end of the movable plate (4) is in contact with the upper end of the fixed frame (3).

3. The water-saving padder for a dyeing machine according to claim 2, characterized in that: A guide plate (6) is fixedly arranged on the fixing frame (3), and the guide plate (6) is arranged to be inclined from an edge of one end of the guide plate (6) toward a direction close to the filter frame (7).

4. The water-saving padder for a dyeing machine according to claim 3, characterized in that: Two partitions (9) are fixedly connected to the fixing frame (3), and the two partitions (9) are arranged opposite to each other. The two partitions (9) are inclined from the opposite edges of the two partitions (9) to the middle of the two partitions (9).

5. The water-saving padder for a dyeing machine according to claim 4, characterized in that: The movable component comprises a threaded rod (12) and two mounting blocks (10), one side of the two mounting blocks (10) is fixedly connected to one side of the fixing frame (3), the threaded rod (12) passes through the two mounting blocks (10), and one end of the threaded rod (12) close to the two mounting blocks (10) passes through the connecting block (11).

6. The water-saving padder for a dyeing machine according to claim 5, characterized in that: The upper end of the threaded rod (12) is fixedly connected to a rotating disk (13).

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