Bidirectional guide deviation rectifying device for large balance pulley unit of vertical ship lift
By designing a bidirectional guide deviation correction device for a large balanced pulley unit of a vertical hoist, the guide block is installed on the rim of the pulley unit using the guide bracket and the connecting bracket, the problem of pulley working attitude offset is solved, and the normal working attitude recovery and safe and stable operation of the pulley are achieved.
Patent Information
- Application Number
- CN202422202636.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-09
AI Technical Summary
Large balance pulley units are prone to working attitude deviation after long-term operation, which affects the safe and stable operation of the balance weight system, and has a long replacement cycle, making it difficult to correct deviations during non-maintenance periods.
A two-way guide deviation correction device for large balance pulley unit of vertical hoist is designed. Through the guide bracket and the connecting bracket, the guide block is installed on the rim of the pulley unit to achieve two-way guide deviation correction.
It effectively solves the problem of pulley working attitude offset, ensures that the pulley returns to normal working attitude, extends the service life of the pulley unit, and achieves safe and stable operation during non-maintenance periods.
Smart Images

Figure CN223003373U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vertical ship lifts, in particular to a two-way guiding and deviation correcting device for a large balancing pulley unit of a vertical ship lift. Background Technique
[0002] The pulley unit used in the ship lift is a large balancing pulley unit with a diameter exceeding 5 meters. The central shaft at the center of the pulley unit is installed on a permanent support through a bearing seat. As the only support point for the operation of the steel wire rope, the bearing of the central shaft of the pulley unit bears the balance weight at both ends of the steel wire rope and the downward pressure of the ship chamber for a long time. After the bearing is worn after long-term operation, the working attitude of the pulley unit will be inclined and deviated, affecting the safe and stable operation of the balance weight system. It is necessary to consider replacing the central bearing of the pulley. Affected by the overall structure of the balance weight system, the replacement cycle of the pulley unit is relatively long, and the pulley replacement operation can only be carried out during the annual navigation suspension and maintenance period. Before the arrival of the maintenance period, in order to ensure the normal operation of the pulley, it is necessary to correct its attitude. Content of the Utility Model
[0003] The purpose of the utility model is to provide a two-way guiding and deviation correcting device for a large balancing pulley unit of a vertical ship lift, solve the problem of the deviation of the working attitude of the pulley, ensure that the pulley returns to the normal working attitude, and continue to operate safely and stably.
[0004] To achieve the above purpose, the utility model provides a two-way guiding and deviation correcting device for a large balancing pulley unit of a vertical ship lift, which includes a guiding bracket and a connecting bracket. The two guiding brackets are arranged oppositely, and the two connecting brackets are respectively connected to both ends between the two guiding brackets; the guiding bracket includes a bottom plate and two chutes arranged on the bottom plate. Guide blocks are installed in the chutes, and the ends of the two guide blocks away from each other respectively extend out of the chutes.
[0005] Mounting holes are respectively arranged on both sides of the bottom plate, and the bottom plate is bolted to the connecting bracket through the mounting holes.
[0006] Ejecting bolts are respectively screwed on the sides of the two chutes close to each other.
[0007] In the two chutes, baffles are movably installed on one side of the ejecting bolts.
[0008] Limiting bolts are respectively screwed on the tops of the two chutes, and limiting long holes are arranged at the positions of the guide blocks corresponding to the limiting bolts.
[0009] The chute includes a first limiting plate, a second limiting plate and an end plate. The first limiting plate and the second limiting plate are arranged oppositely, and the end plate is connected to one ends of the first limiting plate and the second limiting plate; the guide block is installed between the first limiting plate and the second limiting plate.
[0010] A rib plate is provided on the lower side of the second limiting plate and is connected to the bottom plate.
[0011] The guiding block is a self-lubricating nylon block or a self-lubricating copper block.
[0012] An installation part is provided at the bottom of the connecting bracket.
[0013] Compared with the prior art, the utility model has the following technical effects:
[0014] In the utility model, two guiding brackets are installed on the outside of the permanent support through two connecting brackets, and the guiding blocks on the guiding brackets abut against the rims of the pulley units on both sides, so as to guide and correct the deviation of the pulley units on both sides, solve the problem of the deviation of the working posture of the pulleys, ensure that the pulleys resume the normal working posture, and continue to operate safely and stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art.
[0016] Figure 1 It is a front view structural schematic diagram of the utility model.
[0017] Figure 2 It is a side view structural schematic diagram of the utility model.
[0018] Figure 3 It is a top view structural schematic diagram of the utility model.
[0019] Figure 4 It is a front view structural schematic diagram of the guiding bracket of the utility model.
[0020] Figure 5 It is a side view structural schematic diagram of the guiding bracket of the utility model.
[0021] Figure 6 It is a front view structural schematic diagram of the utility model after being installed on the permanent support.
[0022] Figure 7 For Figure 6 The sectional structural schematic diagram of A-A in
[0023] In the figure:
[0024] Guiding bracket 100, bottom plate 110, mounting hole 111, rib plate 112;
[0025] Chute 120, first limiting plate 121, second limiting plate 122, end plate 123, threaded hole 124, ejecting bolt 125, limiting bolt 126, guiding block 130, limiting long hole 131, baffle 140;
[0026] Connecting bracket 200, mounting member 210;
[0027] Pulley unit 300;
[0028] Permanent support 400. Specific embodiments
[0029] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.
[0030] Please refer to Figures 1-7 , a two-way guiding and deviation correction device for a large balancing pulley unit of a vertical ship lift, comprising a guiding bracket 100 and a connecting bracket 200. The two guiding brackets 100 are arranged opposite to each other, and the two connecting brackets 200 are respectively connected to both ends between the two guiding brackets 100; the guiding bracket 100 includes a bottom plate 110 and two sliding grooves 120 provided on the bottom plate 110. A guiding block 130 is installed in the sliding groove 120, and one ends of the two guiding blocks 130 away from each other respectively extend out of the sliding groove 120.
[0031] The two guiding brackets 100 are installed on the outside of the permanent support 400 through the two connecting brackets 200. The guiding blocks 130 on the guiding brackets 100 abut against the rims of the pulley units 300 on both sides, so as to guide and correct the deviation of the pulley units 300 on both sides, solve the problem of the deviation of the working posture of the pulley, ensure that the pulley resumes the normal working posture, and continue to operate safely and stably.
[0032] In the present application, the function of the connecting bracket 200 is to fix the guiding bracket 100 to the permanent support 400, so the structure of the connecting bracket 200 is not limited.
[0033] Refer to Figure 4 , mounting holes 111 are respectively provided on both sides of the bottom plate 110, and the bottom plate 110 is bolted to the connecting bracket 200 through the mounting holes 111. It is convenient to detachably install the guiding bracket 100 and the connecting bracket 200 on the permanent support 400.
[0034] Refer to Figure 4 , ejector bolts 125 are respectively screwed on one side of the two sliding grooves 120 close to each other. The extending length of the guiding block 130 can be adjusted through the ejector bolts 125, and after the guiding block 130 is worn, the guiding block 130 can be adjusted through the ejector bolts 125 to keep the guiding block 130 abutting against the rim of the pulley unit 300.
[0035] Specifically, in Figure 4Among them, two sliding grooves 120 are respectively provided with two threaded holes 124 on the side close to each other, and a jacking bolt 125 is screwed on each threaded hole 124.
[0036] Furthermore, in the two sliding grooves 120, a baffle 140 is movably installed on the side where the jacking bolt 125 is located. The baffle 140 is made of steel plate to prevent the jacking bolt 125 from damaging the guiding block 130 when the jacking bolt 125 is tightened.
[0037] See Figure 3 、 4 As shown in, limit bolts 126 are respectively screwed on the tops of the two sliding grooves 120, and limit long holes 131 are provided at the positions of the guiding block 130 corresponding to the limit bolts 126. The limit bolts 126 extend into the limit long holes 131 to prevent the guiding block 130 from falling off the sliding groove 120 during transportation and installation.
[0038] In this embodiment, see Figure 4 、 5 The sliding groove 120 includes a first limiting plate 121, a second limiting plate 122 and an end plate 123. The first limiting plate 121 and the second limiting plate 122 are arranged oppositely, and the end plate 123 is connected to one end of the first limiting plate 121 and the second limiting plate 122; the guiding block 130 is installed between the first limiting plate 121 and the second limiting plate 122. Both the first limiting plate 121 and the second limiting plate 122 are L-shaped.
[0039] Furthermore, a rib plate 112 is provided on the lower side of the second limiting plate 122 and connected to the bottom plate 110, and the stability of the connection between the sliding groove 120 and the bottom plate 110 is improved by providing the rib plate 112.
[0040] Specifically, the guiding block 130 is a self-lubricating nylon block or a self-lubricating copper block.
[0041] See Figure 3 As shown in, an installation part 210 is provided at the bottom of the connection bracket 200. The installation part 210 is used to install expansion bolts, and the installation part 210 is fixed to the ground concrete foundation through the expansion bolts, so as to limit and fix the deviation correction device of the present application.
[0042] The working principle or action process of the present utility model is as follows:
[0043] See Figure 6 、 7 As shown in, the two connection brackets 200 and the two guiding brackets 100 surround the permanent support 400, and the guiding blocks 130 on the guiding brackets 100 abut against the rims of the two side pulley units 300, so as to guide and correct the deviation of the two side pulley units 300.
[0044] When installing a set of this guiding and deviation-correcting device, reverse guiding and deviation correction of two adjacent pulleys can be achieved, that is, the right pulley corrects deviation to the left, and the left pulley corrects deviation to the right. When two sets of guiding and deviation-correcting devices are installed on two adjacent base supports, the two-way guiding and deviation-correcting function of the pulley in the middle position can be achieved, that is, the left guiding block 130 corrects deviation to the right, and the right guiding block 130 corrects deviation to the left.
Claims
1. A bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift, characterized in that: The invention comprises a guide bracket (100) and a connecting bracket (200), wherein the two guide brackets (100) are arranged opposite to each other, and the two connecting brackets (200) are respectively connected to the two ends between the two guide brackets (100); the guide bracket (100) comprises a bottom plate (110) and two slide grooves (120) arranged on the bottom plate (110), wherein guide blocks (130) are installed in the slide grooves (120), and ends of the two guide blocks (130) that are away from each other respectively extend out of the slide grooves (120).
2. A bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift according to claim 1, characterized in that: Mounting holes (111) are respectively provided on both sides of the bottom plate (110), and the bottom plate (110) is bolted to the connecting bracket (200) via the mounting holes (111).
3. The bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift according to claim 1, characterized in that: The two slide grooves (120) are respectively screwed with ejector bolts (125) on one side close to each other.
4. A bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift according to claim 3, characterized in that: A baffle (140) is movably installed in the two slide grooves (120) at one side of the ejection bolt (125).
5. The bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift according to claim 1, characterized in that: The tops of the two slide grooves (120) are respectively screwed with limit bolts (126), and the guide block (130) is provided with a limit long hole (131) at a position corresponding to the limit bolt (126).
6. A bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift according to any one of claims 1 to 5, characterized in that: The slide groove (120) comprises a first limit plate (121), a second limit plate (122) and an end plate (123); the first limit plate (121) and the second limit plate (122) are arranged opposite to each other, and the end plate (123) is connected to one end of the first limit plate (121) and the second limit plate (122); and the guide block (130) is installed between the first limit plate (121) and the second limit plate (122).
7. A bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift according to claim 6, characterized in that: A rib plate (112) is provided on the lower side of the second limiting plate (122) and is connected to the bottom plate (110).
8. The bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift according to claim 1, characterized in that: The guide block (130) is a self-lubricating nylon block or a self-lubricating copper block.
9. The bidirectional guiding and correcting device for a large balancing pulley unit of a vertical ship lift according to claim 1, characterized in that: A mounting member (210) is provided at the bottom of the connecting bracket (200).