Helical gear speed reducer with protection function
By installing the helical gear reducer in the protective frame and using the combination of the air inlet frame, exhaust frame, drive motor, inlet fan and heat dissipation fan, the problem that the helical gear reducer cannot dissipate heat in high temperature environments is solved, effective heat discharge and dust filtration are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202421814745.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Existing helical gear reducers are prone to heat failure in high temperature environments, which leads to the risk of high temperature explosion, and dust is easily entered and caused damage.
A helical gear reducer with protective function was designed. By installing it in the protective frame, using the combination of the air inlet frame and the exhaust frame, the motor, the air inlet fan and the heat dissipation fan are driven to quickly discharge heat, and filter the dust in the air through the filter plate.
It effectively prevents the helical gear reducer from being affected by external friction, quickly discharges heat, prevents high temperature explosions, and effectively prevents dust from entering through the filter plate, thereby extending the service life of the equipment.
Smart Images

Figure CN223004406U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of helical gear reducers, in particular to a helical gear reducer with a protection function. Background Technique
[0002] The helical gear reducer is a novel speed reduction transmission device, adopting the most optimized and advanced design concept of the modular combination system, with the properties of small volume, light weight, large transmitted torque, smooth starting, and fine grading of transmission ratio. It can be arbitrarily connected and selected for a variety of installation positions according to user requirements.
[0003] In the prior art, when protecting the helical gear reducer, a protective shell is generally directly installed to avoid surface wear of the helical gear reducer. However, in a high-temperature working environment, heat will be generated when the helical gear reducer operates. If the heat cannot be dissipated, there is a risk of high-temperature explosion of the helical gear reducer, and dust is also likely to enter the helical gear reducer, resulting in damage to the internal accumulation of dust in the helical gear reducer. For this reason, we propose a helical gear reducer with a protection function to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a helical gear reducer with a protection function to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] A helical gear reducer with a protection function includes a protection frame. The inner bottom wall of the protection frame is fixedly connected with a fixed frame. The upper surface of the fixed frame is installed with a reducer body through bolts. The front surface of the protection frame is fixedly connected with a fixed sleeve. A bearing is fixedly embedded in the inner wall of the fixed sleeve. Air inlet frames are fixedly communicated with both the left and right sides of the protection frame. Filter plates are placed on one side surface of the two air inlet frames close to each other. First mounting frames are fixedly connected to the inner walls of the two air inlet frames. Two first driving motors are fixedly connected to the outer surfaces of the two first mounting frames. An air inlet fan is fixedly connected to the output end of each first driving motor. An exhaust air frame is fixedly communicated with the back surface of the protection frame. A second mounting frame is fixedly connected to the inner wall of the exhaust air frame. A second driving motor is fixedly connected to the outer surface of the second mounting frame. A heat dissipation fan is fixedly connected to the output end of the second driving motor.
[0007] In a further embodiment, a plurality of sliding grooves are opened on the inner walls of the two air inlet frames. Two sliding blocks are fixedly connected to the outer surfaces of the two filter plates. Each sliding groove is adapted to the sliding block.
[0008] In a further embodiment, a protective cover is mounted on the upper surface of the protective frame by bolts, and handles are fixedly connected to the upper surfaces of the protective cover and the two filter plates.
[0009] In a further embodiment, a connecting plate is fixedly connected to the front surface of the fixed sleeve, and a plurality of connecting holes are formed in the front surface of the connecting plate.
[0010] In a further embodiment, protective nets are fixedly connected to the outer surfaces of the two air inlet frames and the outer surface of the air outlet frame, and a control panel is fixedly connected to the left side surface of the protective frame.
[0011] In a further embodiment, two mounting legs are fixedly connected to the bottom surface of the protective frame, and a plurality of mounting holes are formed in the bottom surfaces of the two mounting legs.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] A helical gear reducer with a protection function of the present utility model can effectively protect the helical gear reducer by installing the helical gear reducer in the protective frame to prevent it from being rubbed by the outside world. And during the use process, through the air inlet frame and the air outlet frame formed on the outer surface of the protective frame, with the cooperation of the driving motor, the inlet fan and the heat dissipation fan, the heat in the protective frame can be quickly discharged. And by installing filter plates inside the two air inlet frames, the dust in the air can be effectively filtered, thereby preventing the dust from entering the device. Therefore, the problem that the heat of the existing device cannot be discharged due to the protective cover during operation is solved by this device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of a helical gear reducer with a protection function.
[0015] Figure 2 It is a front-sectional structural schematic diagram of a helical gear reducer with a protection function.
[0016] Figure 3 It is a longitudinal-sectional structural schematic diagram of a helical gear reducer with a protection function.
[0017] Figure 4 It is a side-sectional structural schematic diagram of a helical gear reducer with a protection function.
[0018] In the figure: 1. Protective frame; 2. Handle; 3. Protective cover; 4. Air inlet frame; 5. Protective net; 6. Mounting hole; 7. Connecting plate; 8. Control panel; 9. Connecting hole; 10. Mounting leg; 11. First drive motor; 12. First mounting bracket; 13. Reducer body; 14. Air exhaust frame; 15. Second mounting bracket; 16. Cooling fan; 17. Second drive motor; 18. Filter plate; 19. Inlet fan; 20. Slide block; 21. Slide groove; 22. Fixed frame; 23. Fixed sleeve; 24. Bearing. Detailed implementation manners
[0019] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0020] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "mount", "connect", and "couple" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-4, in the present utility model, a helical gear speed reducer with a protection function includes a protection frame 1. A fixed frame 22 is fixedly connected to the inner bottom wall of the protection frame 1. The upper surface of the fixed frame 22 is installed with a speed reducer body 13 by bolts. A fixed sleeve 23 is fixedly connected to the front surface of the protection frame 1. A bearing 24 is fixedly embedded in the inner wall of the fixed sleeve 23. Air inlet frames 4 are fixedly communicated with both the left and right side surfaces of the protection frame 1. Filter plates 18 are placed on the side surfaces of the two air inlet frames 4 close to each other. First mounting frames 12 are fixedly connected to the inner walls of the two air inlet frames 4. Two first drive motors 11 are fixedly connected to the outer surfaces of the two first mounting frames 12. An air inlet fan 19 is fixedly connected to the output end of each first drive motor 11. An exhaust air frame 14 is fixedly communicated with the back surface of the protection frame 1. A second mounting frame 15 is fixedly connected to the inner wall of the exhaust air frame 14. A second drive motor 17 is fixedly connected to the outer surface of the second mounting frame 15. A heat dissipation fan 16 is fixedly connected to the output end of the second drive motor 17. By installing the helical gear speed reducer in the protection frame 1, the helical gear speed reducer can be effectively protected from external friction. And during use, through the air inlet frames 4 and the exhaust air frame 14 opened on the outer surface of the protection frame 1, with the cooperation of the drive motors, the air inlet fans 19 and the heat dissipation fans 16, the heat inside the protection frame 1 can be quickly discharged.
[0023] Multiple sliding grooves 21 are opened on the inner walls of the two air inlet frames 4. Two sliding blocks 20 are fixedly connected to the outer surfaces of the two filter plates 18. Each sliding groove 21 is adapted to the sliding block 20. Through the cooperation of the sliding groove 21 and the sliding block 20, the filter plate 18 in the device can be pulled out more stably. A protection cover 3 is installed on the upper surface of the protection frame 1 by bolts. Handles 2 are fixedly connected to the upper surface of the protection cover 3 and the upper surfaces of the two filter plates 18, facilitating lifting of the device.
[0024] A connecting plate 7 is fixedly connected to the front surface of the fixed sleeve 23. Multiple connecting holes 9 are opened on the front surface of the connecting plate 7. Protection nets 5 are fixedly connected to the outer surfaces of the two air inlet frames 4 and the outer surface of the exhaust air frame 14. A control panel 8 is fixedly connected to the left side surface of the protection frame 1. Two mounting legs 10 are fixedly connected to the bottom surface of the protection frame 1. Multiple mounting holes 6 are opened on the bottom surfaces of the two mounting legs 10, facilitating fixing of the device and ensuring the stability of the device during operation.
[0025] The working principle of the present utility model is:
[0026] When using the helical gear reducer with a protection function, first, the staff places the device in a suitable position. Secondly, the protection cover 3 is opened, and the reducer body 13 is placed into the protection frame 1. The output end of the protection frame 1 extends out of the protection frame 1 through the fixed sleeve 23 and the bearing 24. Then the staff installs the reducer body 13 on the fixed bracket 22 inside the protection frame 1 with bolts. Then, while the device is running, multiple drive motors in the device are started through the control panel 8, so that multiple intake fans 19 and cooling fans 16 rotate. Finally, after the device is used up, the protection cover 3 is disassembled, and the filter plates 18 in the two intake air frames 4 are taken out for cleaning or replacement.
[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0028] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A helical gear reducer with protective function, characterized in that: The invention comprises a protective frame (1), the inner bottom wall of the protective frame (1) is fixedly connected to a fixing frame (22), the upper surface of the fixing frame (22) is mounted with a reducer body (13) by means of bolts, the front surface of the protective frame (1) is fixedly connected to a fixing sleeve (23), the inner wall of the fixing sleeve (23) is fixedly inlaid with a bearing (24), the left and right side surfaces of the protective frame (1) are fixedly connected to an air inlet frame (4), a filter plate (18) is placed on the side surface of the two air inlet frames (4) close to each other, and the inner walls of the two air inlet frames (4) are fixedly connected A first mounting frame (12) is provided, and two first drive motors (11) are fixedly connected to the outer surfaces of the two first mounting frames (12), and the output end of each first drive motor (11) is fixedly connected to an air intake fan (19); the back of the protective frame (1) is fixedly connected to an exhaust frame (14), and the inner wall of the exhaust frame (14) is fixedly connected to a second mounting frame (15), the outer surface of the second mounting frame (15) is fixedly connected to a second drive motor (17), and the output end of the second drive motor (17) is fixedly connected to a heat dissipation fan (16).
2. The helical gear reducer with protective function according to claim 1, characterized in that: The inner walls of the two air inlet frames (4) are each provided with a plurality of slide grooves (21), the outer surfaces of the two filter plates (18) are each fixedly connected to two sliders (20), and each of the slide grooves (21) is adapted to fit the slider (20).
3. The helical gear reducer with protective function according to claim 1, characterized in that: A protective cover (3) is mounted on the upper surface of the protective frame (1) via bolts, and handles (2) are fixedly connected to the upper surface of the protective cover (3) and the upper surfaces of the two filter plates (18).
4. The helical gear reducer with protective function according to claim 1, characterized in that: A connecting plate (7) is fixedly connected to the front side of the fixing sleeve (23), and a plurality of connecting holes (9) are provided on the front side of the connecting plate (7).
5. The helical gear reducer with protective function according to claim 1, characterized in that: The outer surfaces of the two air inlet frames (4) and the outer surface of the air exhaust frame (14) are both fixedly connected to a protective net (5), and the left side surface of the protective frame (1) is fixedly connected to a control panel (8).
6. The helical gear reducer with protective function according to claim 1, characterized in that: Two mounting legs (10) are fixedly connected to the bottom surface of the protection frame (1), and a plurality of mounting holes (6) are provided on the bottom surfaces of the two mounting legs (10).