Pipeline heater convenient to assemble

By designing inner pipe components and rubber gaskets in the pipeline heater to isolate the fluid medium, the problem of media outlet during replacement or repair of electric heating components is solved, and a safe, environmentally friendly and efficient maintenance process is achieved.

CN223005115UActive Publication Date: 2025-06-20CHANGSHA HENGXIANG ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202422069639.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-20
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

When replacing or repairing the electric heating elements of the pipeline heater, it is easy to cause fluid media to flow out in the pipe, causing environmental pollution and safety risks.

Method used

A pipe heater is designed for easy assembly. By setting up an inner pipe assembly and rubber gasket, the fluid medium inside the pipe heater is isolated from the outside when replacing or repairing the electric heating element to avoid leakage of the fluid medium.

Benefits of technology

It effectively avoids leakage of fluid media, reduces environmental pollution and staff safety risks, improves maintenance efficiency, and reduces production stagnation time caused by equipment failure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223005115U_ABST
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Abstract

The utility model relates to the technical field of pipeline heaters, in particular to a pipeline heater convenient to assemble, which comprises a shell, an inner pipe component slidably connected to the inner side of the shell, a heating element slidably connected to the inner side of the inner pipe component, the inner pipe component comprises a rubber gasket, a connecting component slidably connected to the inner side of the rubber gasket, and the connecting component comprises a first perforated pipe. A first pipe upper hole is formed in the outer side of the first perforated pipe, a flange plate is fixedly connected to one end of the first perforated pipe, a first threaded hole is formed in the inner side of the flange plate, a rotating groove is formed in the inner side of the flange plate, balls are installed on the inner side of the rotating groove, and an inter-plate rotating groove is formed in one side of the flange plate; according to the pipeline heater, when the electric heating element is replaced and maintained, fluid media in the pipeline heater are isolated from the outside, leakage of the fluid media is avoided, and meanwhile the electric heating element is rapidly replaced and maintained.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline heaters, in particular to a pipeline heater convenient for assembly. Background Art

[0002] A pipeline heater is a device used to heat the fluid in a pipeline. It is crucial for maintaining the temperature of the fluid during transportation, especially in industrial applications where it is necessary to prevent the fluid from solidifying, increase the chemical reaction rate, or maintain the product quality.

[0003] When the electric heating element, which is the core part of the pipeline heater, works, it heats the fluid medium inside the pipe in a direct contact manner. When the electric heating element is damaged after long-term operation and is taken out for repair, it is easy for the fluid medium inside the pipe to flow out. Some corrosive media will cause environmental pollution or harm to the staff. Therefore, a pipeline heater convenient for assembly is proposed to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a pipeline heater convenient for assembly to solve the problem that the fluid medium inside the pipe is likely to flow out during the process of taking out the electric heating element for repair.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A pipeline heater convenient for assembly includes a housing. An inner pipe assembly is slidably connected to the inner side of the housing. A heating element is slidably connected to the inner side of the inner pipe assembly. The inner pipe assembly includes a rubber gasket. A connecting assembly is slidably connected to the inner side of the rubber gasket. The connecting assembly includes a first perforated pipe. First holes are provided on the outer side of the first perforated pipe. One end of the first perforated pipe is fixedly connected to a flange. First threaded holes are provided on the inner side of the flange. A rotating groove is provided on the inner side of the flange. A ball is installed in the rotating groove. An inter-disk rotating groove is provided on one side of the flange. A rotating assembly is rotatably connected to the inner side of the connecting assembly. The rotating assembly includes a second perforated pipe. Second holes are provided on the outer side of the second perforated pipe. One end of the second perforated pipe is fixedly connected to a rotating ring. A limiting short column is fixedly connected to one side of the rotating ring. A limiting gasket assembly is rotatably connected to the outer side of the rotating assembly. The limiting gasket assembly includes an opening gasket. Second threaded holes are provided on the inner side of the opening gasket. A limiting groove is provided on the inner side of the opening gasket.

[0007] As a further optimized content of the present utility model, wherein: the central axis of the rubber gasket is on the same straight line as the central axis of the connection component, the included angle between the rotating component and the rubber gasket is 90°, and the limiting gasket component is parallel to the rubber gasket. As a further optimized content of the present utility model, wherein: the central axis of the first perforated pipe is on the same straight line as the central axis of the housing, the included angle between the first perforated pipe and the flange is 90°, a plurality of first threaded holes are provided, and the first threaded holes are evenly distributed at equal intervals in a circular shape on the inner side of the flange.

[0008] As a further optimized content of the present utility model, wherein: the inner side of the rotating groove is in contact with the outer side of the rotating ring, a plurality of rolling balls are provided, and the rolling balls are evenly distributed at equal intervals in a circular shape on the inner side of the rotating groove.

[0009] As a further optimized content of the present utility model, wherein: the outer side of the second perforated pipe is in contact with the inner side of the first perforated pipe, the second perforated pipe and the rotating ring have the same axis, a plurality of holes are provided on the second pipe, and the holes on the second pipe correspond to the holes on the first pipe one by one.

[0010] As a further optimized content of the present utility model, wherein: the outer side of the rotating ring is in contact with the rolling balls, the shape of the rotating ring is annular, the included angle between the limiting short column and the rotating ring is 90°, two limiting short columns are provided, and the two limiting short columns are symmetrically distributed up and down on one side of the rotating ring.

[0011] As a further optimized content of the present utility model, wherein: a plurality of second threaded holes are provided, the second threaded holes correspond to the first threaded holes one by one, the inner side of the limiting groove is rotatably connected with the limiting short column, two limiting grooves are provided, and the two limiting grooves are symmetrically distributed up and down on the inner side of the opening gasket.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] In the present utility model, by setting the inner pipe assembly, when replacing and repairing the electric heating element, the fluid medium inside the pipeline heater can be isolated from the outside world, avoiding the leakage of the fluid medium while quickly replacing and repairing the electric heating element, reducing the environmental pollution and the safety risk of the staff caused by the medium leakage, greatly improving the maintenance efficiency, and reducing the production stagnation time caused by equipment failure. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is an exploded schematic diagram of the overall structure of the present utility model;

[0016] Figure 3 Schematic diagram of the inner tube assembly structure of the present utility model;

[0017] Figure 4 Exploded schematic diagram of the inner tube assembly structure of the present utility model;

[0018] Figure 5 Schematic diagram of the cross-sectional structure of the connection assembly of the present utility model;

[0019] Figure 6 Schematic diagram of the rotation assembly structure of the present utility model;

[0020] Figure 7 Schematic diagram of the limit gasket assembly structure of the present utility model.

[0021] In the figure: 1. Housing; 2. Inner tube assembly; 21. Rubber gasket; 22. Connection assembly; 221. First perforated tube; 222. Holes on the first tube; 223. Flange; 224. First threaded hole; 225. Rotation groove; 226. Ball; 227. Rotation groove between disks; 23. Rotation assembly; 231. Second perforated tube; 232. Holes on the second tube; 233. Rotation ring; 234. Limit short column; 24. Limit gasket assembly; 241. Perforated gasket; 242. Second threaded hole; 243. Limit groove; 3. Heating element. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0024] Please refer to Figure 1-7 , the present utility model provides a technical solution:

[0025] A pipe heater that is convenient for assembly, including a housing 1. An inner pipe assembly 2 is slidably connected inside the housing 1. A heating element 3 is slidably connected inside the inner pipe assembly 2. The inner pipe assembly 2 includes a rubber gasket 21. A connecting assembly 22 is slidably connected inside the rubber gasket 21. The connecting assembly 22 includes a first perforated pipe 221. A first hole on the pipe 222 is provided on the outer side of the first perforated pipe 221. One end of the first perforated pipe 221 is fixedly connected to a flange 223. A first threaded hole 224 is provided inside the flange 223. A rotating groove 225 is provided inside the flange 223. A ball 226 is installed inside the rotating groove 225. A rotating groove between the disks 227 is provided on one side of the flange 223. A rotating assembly 23 is rotatably connected inside the connecting assembly 22. The rotating assembly 23 includes a second perforated pipe 231. A second hole on the pipe 232 is provided on the outer side of the second perforated pipe 231. One end of the second perforated pipe 231 is fixedly connected to a rotating ring 233. A limiting short column 234 is fixedly connected to one side of the rotating ring 233. A limiting gasket assembly 24 is rotatably connected outside the rotating assembly 23. The limiting gasket assembly 24 includes a perforated gasket 241. A second threaded hole 242 is provided inside the perforated gasket 241. A limiting groove 243 is provided inside the perforated gasket 241.

[0026] As a further implementation of this solution, the central axes of the rubber gasket 21 and the connecting assembly 22 are on the same straight line. The included angle between the rotating assembly 23 and the rubber gasket 21 is 90°. The limiting gasket assembly 24 is parallel to the rubber gasket 21. Such a design makes the structure of the device more reasonable and avoids interference between components.

[0027] As a further implementation of this solution, the central axes of the first perforated pipe 221 and the housing 1 are on the same straight line. The included angle between the first perforated pipe 221 and the flange 223 is 90°. A number of first threaded holes 224 are provided. The first threaded holes 224 are evenly distributed in a ring shape on the inner side of the flange 223. Such a design is more reasonable and is conducive to the mutual support between components.

[0028] As a further implementation of this solution, the inner side of the rotating groove 225 fits with the outer side of the rotating ring 233. A number of balls 226 are provided. The balls 226 are evenly distributed in a ring shape on the inner side of the rotating groove 225. Such a design strengthens the mutual support between components and improves the stability of the device.

[0029] As a further implementation of this solution, the outer side of the second perforated pipe 231 fits with the inner side of the first perforated pipe 221. The second perforated pipe 231 and the rotating ring 233 have the same axis. A number of second holes on the pipe 232 are provided. The second holes on the pipe 232 correspond to the first holes on the pipe 222 one by one. Such a design strengthens the engagement between the components of the device and is conducive to the operation of the device.

[0030] As a further implementation of this solution, the outer side of the rotating ring 233 is in contact with the ball 226. The rotating ring 233 is annular in shape. The included angle between the limiting short post 234 and the rotating ring 233 is 90°. There are two limiting short posts 234, and the two limiting short posts 234 are symmetrically distributed up and down on one side of the rotating ring 233. Such a design is beneficial to improving the operating efficiency of the device;

[0031] As a further implementation of this solution, there are several second threaded holes 242, and the second threaded holes 242 correspond to the first threaded holes 224 one by one. The limiting short post 234 is rotatably connected to the inside of the limiting groove 243. There are two limiting grooves 243, and the two limiting grooves 243 are symmetrically distributed up and down on the inside of the opening gasket 241. Such a design is more reasonable and beneficial to improving the installation accuracy of the device components.

[0032] Working process: During the use of the device, insert the inner tube assembly 2 into the housing 1, and then insert the heating element 3 into the inner tube assembly 2. Use bolts to fix the housing 1, the inner tube assembly 2, and the heating element 3. When the heating element 3 needs to be repaired, keep the positions of the housing 1 and the inner tube assembly 2 unchanged, and rotate the heating element 3. When the heating element 3 rotates, it will drive the limiting short post 234 to rotate in the limiting groove 243. When the limiting short post 234 rotates, the limiting short post 234 will drive the rotating ring 233 to rotate in the rotating groove 225. The setting of the ball 226 can reduce the friction generated between the rotating ring 233 and the flange 223 when the rotating ring 233 rotates. When the rotating ring 233 rotates, it will drive the second perforated tube 231 to rotate. When the limiting short post 234 rotates a certain angle in the limiting groove 243, the opening gasket 241 will restrict the limiting short post 234. At the same time, the second perforated tube 231 will block the first tube hole 222 opened on the first perforated tube 221, and the medium in the housing 1 will no longer flow into the inner tube assembly 2. At this time, take out the heating element 3 for repair, and then insert the heating element 3 through the limiting gasket assembly 24 into the inside of the connecting assembly 22. Rotate the limiting short post 234 to align the limiting short post 234 with the hole opened on the heating element 3, and fix the heating element 3 with the rubber gasket 21, the connecting assembly 22, and the limiting gasket assembly 24 through bolts.

[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipeline heater that is easy to assemble, comprising a housing (1), characterized in that: An inner tube assembly (2) is slidably connected to the inner side of the shell (1), a heating element (3) is slidably connected to the inner side of the inner tube assembly (2), the inner tube assembly (2) comprises a rubber gasket (21), a connecting assembly (22) is slidably connected to the inner side of the rubber gasket (21), the connecting assembly (22) comprises a first perforated tube (221), a first tube hole (222) is provided on the outer side of the first perforated tube (221), a flange (223) is fixedly connected to one end of the first perforated tube (221), a first threaded hole (224) is provided on the inner side of the flange (223), a rotation groove (225) is provided on the inner side of the flange (223), a ball (226) is installed on the inner side of the rotation groove (225), and the flange (22 3) An inter-disk rotation groove (227) is provided on one side, a rotation component (23) is rotatably connected to the inner side of the connection component (22), the rotation component (23) comprises a second perforated tube (231), a second tube hole (232) is provided on the outer side of the second perforated tube (231), a rotation ring (233) is fixedly connected to one end of the second perforated tube (231), a limiting short column (234) is fixedly connected to one side of the rotation ring (233), a limiting gasket component (24) is rotatably connected to the outer side of the rotation component (23), the limiting gasket component (24) comprises a perforated gasket (241), a second threaded hole (242) is provided on the inner side of the perforated gasket (241), and a limiting groove (243) is provided on the inner side of the perforated gasket (241).

2. The easy-to-assemble pipeline heater according to claim 1, characterized in that: The central axis of the rubber gasket (21) and the central axis of the connecting assembly (22) are on the same straight line, the angle between the rotating assembly (23) and the rubber gasket (21) is 90°, and the limiting gasket assembly (24) and the rubber gasket (21) are parallel to each other.

3. The easy-to-assemble pipeline heater according to claim 1, characterized in that: The central axis of the first perforated tube (221) and the central axis of the shell (1) are on the same straight line, the angle between the first perforated tube (221) and the flange (223) is 90°, a plurality of first threaded holes (224) are provided, and the first threaded holes (224) are evenly and equidistantly distributed in a circular shape on the inner side of the flange (223).

4. The pipeline heater that is easy to assemble according to claim 1 is characterized in that: The inner side of the rotating groove (225) is fitted with the outer side of the rotating ring (233), and a plurality of the balls (226) are provided. The balls (226) are evenly and equidistantly distributed in a ring-shaped manner on the inner side of the rotating groove (225).

5. The easy-to-assemble pipeline heater according to claim 1, characterized in that: The outer side of the second perforated tube (231) is fitted with the inner side of the first perforated tube (221); the second perforated tube (231) and the rotating ring (233) are coaxial; a plurality of holes (232) are provided on the second tube; and the holes (232) on the second tube correspond one to one with the holes (222) on the first tube.

6. The pipeline heater that is easy to assemble according to claim 1 is characterized in that: The outer side of the rotating ring (233) is fitted with the ball (226); the rotating ring (233) is annular in shape; the angle formed between the limiting short column (234) and the rotating ring (233) is 90°; two limiting short columns (234) are provided, and the two limiting short columns (234) are symmetrically distributed on one side of the rotating ring (233) in an upper and lower manner.

7. The easy-to-assemble pipeline heater according to claim 1, characterized in that: A plurality of the second threaded holes (242) are provided, and the second threaded holes (242) correspond one to one with the first threaded holes (224). The inner side of the limiting groove (243) is rotatably connected to a limiting short column (234). Two limiting grooves (243) are provided, and the two limiting grooves (243) are symmetrically distributed on the inner side of the opening gasket (241) in an upper and lower manner.