High-precision detector for parts of gear reducer

Abstract

The utility model relates to the technical field of part high-precision detection, and discloses a gear reducer part high-precision detector which comprises a supporting table, a supporting frame is fixedly connected to one side of the top of the supporting table, a rotating ring is rotatably connected to one side of the interior of the supporting frame, a second motor is fixedly connected to one side of the interior of the supporting frame, and the rotating ring is rotatably connected to one side of the interior of the supporting frame. The output end of the second motor is fixedly connected with a third gear, the outer wall of the rotating ring is fixedly connected with a rack, the outer wall of the rack is meshed with the outer wall of the third gear, the interior of the rotating ring is fixedly connected with a fixing block, and one side of the interior of the fixing block is fixedly connected with an air cylinder. According to the utility model, the limiting column and the limiting groove enable the clamping jaw to stretch out and clamp at the same time, so that the fixed block rotates to drive the clamped part to turn over, the problem that the detector cannot turn over the part of the gear reducer during detection is solved, and the accuracy of the detector for detecting the part of the gear reducer is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of high-precision detection of parts, in particular to a high-precision detector for parts of a gear reducer. Background Technique

[0002] The parts of a gear reducer are the basic components that make up the gear reducer, including gears, shafts, bearings, boxes, etc. The quality and performance of these parts directly affect the working efficiency, reliability and service life of the gear reducer. A high-precision detector for parts of a gear reducer can perform high-precision detection on the parts of the gear reducer to ensure that the quality and performance of the parts meet the requirements. This detector adopts advanced detection technologies and equipment and can accurately measure various parameters of the parts, such as dimensions, shapes, surface roughness, etc.

[0003] Existing detectors usually adopt optical detection technology, which has many advantages. First of all, the detection accuracy of this technology is relatively high, and it can accurately measure various parameters of the parts. Secondly, it belongs to non-contact detection and will not cause any damage to the parts. In addition, the detection speed of the optical detection technology is relatively fast, which can significantly improve the detection efficiency. Finally, this technology can realize automatic detection, greatly reducing manual intervention and further improving the accuracy and reliability of detection.

[0004] When the existing detector is performing detection, it cannot flip the parts of the gear reducer, and the operator needs additional tools or equipment to manually flip the parts, which increases the complexity of the operation and the time cost. If the rapid flipping of the parts cannot be realized during the detection process, more human resources will be required to participate or the detection cycle time will be increased. For this reason, a high-precision detector for parts of a gear reducer is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a high-precision detector for parts of a gear reducer, aiming to improve the problem that the existing detector cannot flip the parts of the gear reducer during detection.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A high-precision detector for parts of a gear reducer, comprising a support table. One side of the top of the support table is fixedly connected with a support frame. One side inside the support frame is rotatably connected with a rotating ring. One side inside the support frame is fixedly connected with a second motor. The output end of the second motor is fixedly connected with a third gear. The outer wall of the rotating ring is fixedly connected with a rack. The outer wall of the rack is meshed with the outer wall of the third gear. The inside of the rotating ring is fixedly connected with a fixed block. One side inside the fixed block is fixedly connected with a cylinder. The output end of the cylinder is fixedly connected with a connecting rod. The outer wall of the connecting rod is slidably connected inside the fixed block. One end of the connecting rod is fixedly connected with a slider. The outer wall of the slider is slidably connected inside the fixed block. Both sides inside the slider are slidably connected with clamping jaws. Both sides of the outer wall of the clamping jaws are fixedly connected with limit posts. Both sides inside the fixed block are provided with limit grooves. The outer wall of the limit posts is slidably connected inside the limit grooves. One side of the outer wall of the support frame is fixedly connected with an optical detector;

[0008] As a further description of the above technical solution:

[0009] One side of the top of the support table is fixedly connected with a bracket. Both sides of the bottom of the bracket are rotatably connected with second gears;

[0010] As a further description of the above technical solution:

[0011] One side of the top of the bracket is fixedly connected with a first motor. The output end of the first motor is fixedly connected with a first gear;

[0012] As a further description of the above technical solution:

[0013] The top of the first gear is rotatably connected to the bottom of the bracket. The outer wall of the first gear is meshed with the outer wall of the second gear;

[0014] As a further description of the above technical solution:

[0015] One side of the outer walls of both sides of the second gears is rotatably connected with a movable block. A pushing component is arranged on one side of the movable block. The pushing component is used to gradually feed the parts to be detected;

[0016] As a further description of the above technical solution:

[0017] The pushing component includes a connecting pipe and a push rod. One side of the outer wall of the connecting pipe is fixedly connected to one side of the movable block. One side of the push rod is fixedly connected to the other side of the outer wall of the connecting pipe;

[0018] As a further description of the above technical solution:

[0019] One side inside the support table is provided with a conveyor belt. The other side inside the support table is fixedly connected with a sliding plate;

[0020] As a further description of the above technical solution:

[0021] The skateboard is on the same horizontal plane as the conveyor belt, and the skateboard is arranged at the bottom of the push rod.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, first, the air cylinder drives the connecting rod, thereby pushing the slider. Then the slider can drive the clamping jaw to extend forward, and the limiting column and the limiting groove enable the clamping jaw to clamp while extending. Thus, the fixed block can be rotated to drive the clamped part to flip, solving the problem that the gear reducer part cannot be flipped during the detection by the detector, and improving the accuracy of the detector for detecting the gear reducer part.

[0024] 2. In the utility model, first, the motor 1 drives the gear 1, then the gear 1 can drive the two side gears 2 to rotate. Then the gear 2 drives the connecting pipe to reciprocate through the movable block, which can drive the push rod to reciprocate, and then can push the reducer part to move step by step, solving the problem that it is inconvenient for the detector to load the gear reducer parts one by one, and improving the detection efficiency of the detector for the gear reducer parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional schematic diagram of a high-precision detector for gear reducer parts proposed by the utility model;

[0026] Figure 2 is a sectional structural schematic diagram of the support frame of a high-precision detector for gear reducer parts proposed by the utility model;

[0027] Figure 3 is a sectional structural schematic diagram of the rotating ring of a high-precision detector for gear reducer parts proposed by the utility model;

[0028] Figure 4 is a sectional structural schematic diagram of the fixed block of a high-precision detector for gear reducer parts proposed by the utility model;

[0029] Figure 5 is a structural schematic diagram of the bracket of a high-precision detector for gear reducer parts proposed by the utility model.

[0030] LEGEND DESCRIPTION:

[0031] 1. Support platform; 2. Conveyor belt; 3. Support frame; 4. Fixed block; 5. Bracket; 6. Slide plate; 7. Optical detector; 8. Rack; 9. Cylinder; 10. Connecting rod; 11. Slide block; 12. Claw; 13. Limit groove; 14. Limit post; 15. Motor 1; 16. Gear 1; 17. Gear 2; 18. Movable block; 19. Connecting pipe; 20. Push rod; 21. Rotating ring; 22. Motor 2; 23. Gear 3. Detailed implementation manner

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0033] Refer to Figure 2 - Figure 4 As shown in the figure, an embodiment provided by the present invention: A high-precision detector for parts of a gear reducer includes a support platform 1. One side of the top of the support platform 1 is fixedly connected with a support frame 3. One side inside the support frame 3 is rotatably connected with a rotating ring 21. One side inside the support frame 3 is fixedly connected with a motor 2 22. The output end of the motor 2 22 is fixedly connected with a gear 3 23. The outer wall of the rotating ring 21 is fixedly connected with a rack 8. The outer wall of the rack 8 is meshed with the outer wall of the gear 3 23. The inside of the rotating ring 21 is fixedly connected with a fixed block 4. One side inside the fixed block 4 is fixedly connected with a cylinder 9. The output end of the cylinder 9 is fixedly connected with a connecting rod 10. The outer wall of the connecting rod 10 slides inside the fixed block 4. One end of the connecting rod 10 is fixedly connected with a slide block 11. The outer wall of the slide block 11 slides inside the fixed block 4. Both sides inside the slide block 11 are slidably connected with claws 12. Both sides of the outer wall of the claws 12 are fixedly connected with limit posts 14. Both sides inside the fixed block 4 are provided with limit grooves 13. The outer wall of the limit posts 14 slides inside the limit grooves 13. One side of the outer wall of the support frame 3 is fixedly connected with an optical detector 7;

[0034] Specifically, when detecting the parts of the gear reducer, the optical detector 7 can be used for precise detection, which can provide high-resolution and accurate detection results to ensure that the quality of the parts meets the requirements. After the front detection is completed, the connecting rod 10 can be pulled by the cylinder 9, so that the connecting rod 10 pushes the slider 11 to slide outward, realizing an automated clamping action. Then, the slider 11 will push the clamping jaw 12 to extend outward. During the extension of the clamping jaw 12, the limit post 14 on the clamping jaw 12 will slide inside the limit groove 13, so that the two clamping jaws 12 clamp toward the center, and then the parts of the gear reducer are clamped and fixed. Then, the motor two 22 drives the gear three 23 to rotate. The gear three 23 drives the rotating ring 21 to rotate by means of the rack 8, and the rotating ring 21 drives the fixed block 4 to rotate, so that the parts of the gear reducer can be driven to flip, so as to detect the back surface thereof, thereby ensuring comprehensive and precise detection of the parts of the gear reducer and improving the detection efficiency and quality.

[0035] Refer to Figure 1 And Figure 5 , one side of the top of the support table 1 is fixedly connected with a bracket 5. Both sides of the bottom of the bracket 5 are rotatably connected with a gear two 17. One side of the top of the bracket 5 is fixedly connected with a motor one 15. The output end of the motor one 15 is fixedly connected with a gear one 16. The top of the gear one 16 is rotatably connected to the bottom of the bracket 5. The outer wall of the gear one 16 meshes with the outer wall of the gear two 17. One side of the outer wall of both gear two 17s is rotatably connected with a movable block 18. A pushing component is arranged on one side of the movable block 18. The pushing component is used for pushing the parts to be detected to be fed step by step. The pushing component includes a connecting pipe 19 and a push rod 20. One side of the outer wall of the connecting pipe 19 is fixedly connected to one side of the movable block 18. One side of the push rod 20 is fixedly connected to the other side of the outer wall of the connecting pipe 19;

[0036] Specifically, when feeding the parts of the gear reducer, the motor one 15 can be used to drive the gear one 16 to rotate, so that the gear one 16 synchronously drives the two gear two 17s to rotate, realizing the synchronous movement of the two gear two 17s. At this time, the movable block 18 on the gear two 17 will move accordingly. Under the coordinated action of the two movable blocks 18, the connecting pipe 19 can be driven to move horizontally back and forth, and then the push rod 20 is driven to move back and forth, so that the parts of the gear reducer are fed step by step on the slide plate 6, ensuring the smooth progress of feeding, improving the feeding efficiency, reducing the need for manual operation, and reducing the labor intensity.

[0037] Refer to Figure 1 , one side inside the support table 1 is provided with a conveyor belt 2. The other side inside the support table 1 is fixedly connected with a slide plate 6. The slide plate 6 is on the same horizontal plane as the conveyor belt 2. The slide plate 6 is arranged at the bottom of the push rod 20;

[0038] Specifically, when loading the parts of the gear reducer, the parts of the gear reducer will be arranged on the slide plate 6. The surface of the slide plate 6 is designed to be smooth, which can avoid wear when loading the parts of the gear reducer. As the loading process of the parts of the gear reducer progresses, the parts of the gear reducer will be pushed into the conveyor belt 2, and then the conveyor belt 2 can control the movement of the parts of the gear reducer to directly below the optical detector 7, so as to facilitate the detection of the parts of the gear reducer.

[0039] Working principle: When detecting the parts of the gear reducer, accurate detection can be carried out by the optical detector 7. After the front detection, the connecting rod 10 can be pulled by the air cylinder 9, and then the slider 11 can be pushed by the connecting rod 10 to slide outward. Then, the clamping jaw 12 can be pushed by the slider 11 to extend outward. During the extension process of the clamping jaw 12, the limiting column 14 on the clamping jaw 12 will slide inside the limiting groove 13, so that the two clamping jaws 12 will clamp towards the center, thus clamping and fixing the parts of the gear reducer. Then, the motor two 22 drives the gear three 23 to rotate, and the gear three 23 can drive the rotating ring 21 to rotate by means of the rack 8. Then, the rotating ring 21 can rotate the fixed block 4, so as to drive the parts of the gear reducer to flip, and then the back of the parts of the gear reducer can be detected. When loading the parts of the gear reducer, the motor one 15 drives the gear one 16 to rotate, and the gear one 16 can synchronously drive the two side gears two 17 to rotate. Then, the movable block 18 on the gear two 17 will move accordingly. With the cooperation of the two side movable blocks 18, the connecting pipe 19 can be driven to move horizontally back and forth, so as to drive the push rod 20 to move back and forth, and then the parts of the gear reducer can be gradually loaded on the slide plate 6.

[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A high-precision detector for gear reducer parts, comprising a support platform (1), characterized in that: A support frame (3) is fixedly connected to one side of the top of the support platform (1); a rotating ring (21) is rotatably connected to one side of the interior of the support frame (3); a second motor (22) is fixedly connected to one side of the interior of the support frame (3); a third gear (23) is fixedly connected to the output end of the second motor (22); a rack (8) is fixedly connected to the outer wall of the rotating ring (21); the outer wall of the rack (8) is meshed with the outer wall of the third gear (23); a fixed block (4) is fixedly connected to the interior of the rotating ring (21); a cylinder (9) is fixedly connected to one side of the interior of the fixed block (4); and a connecting rod (23) is fixedly connected to the output end of the cylinder (9). Rod (10), the outer wall of the connecting rod (10) is slidably connected to the inside of the fixed block (4), one end of the connecting rod (10) is fixedly connected to a slider (11), the outer wall of the slider (11) is slidably connected to the inside of the fixed block (4), both sides of the inside of the slider (11) are slidably connected to clamps (12), both sides of the outer wall of the clamps (12) are fixedly connected to limiting columns (14), both sides of the inside of the fixed block (4) are provided with limiting grooves (13), the outer wall of the limiting column (14) is slidably connected to the inside of the limiting groove (13), and one side of the outer wall of the support frame (3) is fixedly connected to an optical detector (7).

2. A high-precision detector for gear reducer parts according to claim 1, characterized in that: A bracket (5) is fixedly connected to one side of the top of the support platform (1), and two gears (17) are rotatably connected to both sides of the bottom of the bracket (5).

3. A high-precision detector for gear reducer parts according to claim 2, characterized in that: A motor 1 (15) is fixedly connected to one side of the top of the bracket (5), and a gear 1 (16) is fixedly connected to the output end of the motor 1 (15).

4. A high-precision detector for gear reducer parts according to claim 3, characterized in that: The top of the gear one (16) is rotatably connected to the bottom of the bracket (5), and the outer wall of the gear one (16) is meshed with the outer wall of the gear two (17).

5. A high-precision detector for gear reducer parts according to claim 4, characterized in that: One side of the outer wall of the gear 2 (17) on both sides is rotatably connected with a movable block (18), and one side of the movable block (18) is provided with a pushing component, and the pushing component is used to push the parts to be inspected to be loaded step by step.

6. A high-precision detector for gear reducer parts according to claim 5, characterized in that: The pushing assembly comprises a connecting tube (19) and a push rod (20), one side of the outer wall of the connecting tube (19) is fixedly connected to one side of the movable block (18), and one side of the push rod (20) is fixedly connected to the other side of the outer wall of the connecting tube (19).

7. A high-precision detector for gear reducer parts according to claim 1, characterized in that: A conveyor belt (2) is provided on one side of the support platform (1), and a slide plate (6) is fixedly connected to the other side of the support platform (1).

8. A high-precision detector for gear reducer parts according to claim 7, characterized in that: The slide plate (6) and the conveyor belt (2) maintain the same horizontal plane, and the slide plate (6) is arranged at the bottom of the push rod (20).

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