Battery simulation test tool
By designing a battery simulation test tool containing a pressure sensor, the problem of inability to effectively adjust and control the battery pressure in the prior art is solved, and the authenticity and reliability of the test results are achieved.
Patent Information
- Application Number
- CN202421815414.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing fuel cell testing methods cannot effectively adjust and control the battery pressure, resulting in a large gap between the test results and the expected test purpose.
A battery simulation test tool is designed, including a base, support rod, pressure plate, pressure assembly, fixture assembly and pressure sensor. By applying pressure to the battery, the pressure sensor detects the pressure value of the battery and performs performance testing.
It improves the reliability of the battery simulation test tooling test results, making the test results authentic, simple structure and convenient operation.
Smart Images

Figure CN223005887U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of a test tooling, and relates to a battery simulation test tooling. Background Art
[0002] A fuel cell is a chemical device that directly converts the chemical energy of a fuel into electrical energy. Among them, fuel cell vehicles have developed rapidly in the new energy vehicle industry due to advantages such as fast startup rate, high energy conversion efficiency, and environmental friendliness. When assembling a fuel cell, it is necessary to maintain a certain pressure inside the fuel cell. Different pressure magnitudes have different effects on the working state of the fuel cell. Therefore, performance debugging verification is required. However, in the existing detection, components are stacked and the tooling is tightened and fixed through corresponding pressing methods for corresponding tests. During the test process, the pressure cannot be adjusted and controlled for the fuel cell, and there is a large gap between the test result and the expected test purpose. Summary of the Invention
[0003] In view of the above situation, to overcome the defects of the prior art, the purpose of the utility model is to provide a battery simulation test tooling. During the test process, the magnitude of the pressure exerted by the applying component on the battery is applied, so that the pressure sensor detects the pressure value received by the battery and the performance of the battery is tested. The test result is authentic, and the reliability of the test result of the battery simulation test tooling is improved. The structure is simple and the operation is convenient.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] A battery simulation test tooling includes a base, a support rod, a pressure plate, an applying component, a fixture component, and a pressure sensor. A plurality of support rods are arranged around the base. A pressure plate is provided at the top of the support rod. An applying component is provided at the bottom of the pressure plate. A sensor installation position is provided on the base. The pressure sensor is installed in the sensor installation position on the base. A fixture component is provided between the pressure sensor and the applying component.
[0006] Further, the applying component includes an applying base plate, an applying shaft, and a cylinder. The applying base plate is installed at the bottom of the pressure plate. A cylindrical hole is provided at the top of the applying shaft. A through hole is provided on one side of the applying base plate. One end of the cylinder is inserted into the cylindrical hole at the top of the applying shaft, and the other end of the cylinder is inserted into the through hole on one side of the applying base plate, and the applying base plate is fixed to the top of the applying shaft. A pressure measuring airtight hole is provided on the outer side wall at the top of the applying shaft.
[0007] Further, an airtight hole is provided at the top of the applying base plate, and a notch is provided on the outer side wall of the applying base plate.
[0008] As a further aspect, the fixture assembly includes an upper fixture and a lower fixture. The lower fixture is disposed below the upper fixture. The upper fixture includes an upper clamp housing, an upper clamp pressing plate, an upper clamp cylinder, an upper clamp gasket, and an upper clamp sealing ring. The upper clamp cylinder is sleeved with the upper clamp housing. The upper clamp pressing plate is provided at the top of the upper clamp housing. An upper clamp gasket is provided between the upper clamp cylinder and the upper clamp housing. An upper clamp sealing ring is provided between the upper clamp gasket and the top of the upper clamp cylinder.
[0009] As a further aspect, the lower fixture includes a lower clamp base, a lower clamp positioning block, a lower clamp test block, a lower clamp pressing plate, and a lower clamp sealing ring. The lower clamp base is located on top of the pressure sensor. A positioning block mounting position is provided on the lower clamp base. The lower clamp positioning block is mounted in the positioning block mounting position on the lower clamp base. A test block mounting position is provided on the lower clamp positioning block. The lower clamp test block is mounted in the test block mounting position on the lower clamp positioning block. External threads are provided on the outer side wall of the lower clamp test block. The lower clamp sealing ring is embedded in the external threads on the outer side wall of the lower clamp test block. The lower clamp pressing plate seamlessly docks and clamps the upper part of the lower clamp test block and the lower clamp sealing ring onto the lower clamp test block. One end of the pressure application shaft passes through the upper clamp housing, the upper clamp pressing plate, and the upper clamp cylinder and is connected to the lower clamp test block. The pressure application shaft will apply pressure to the lower clamp test block. The lower clamp test block drives the lower clamp positioning block to press downwards, and the lower clamp positioning block drives the lower clamp base to press downwards, thereby applying pressure to the pressure sensor.
[0010] As a further aspect, lower clamp test through holes are provided on the outer side wall of the lower part of the lower clamp test block, and a round hole is provided at the bottom of the lower clamp test block.
[0011] As a further aspect, a lower clamp positioning notch is provided on the outer side wall of the lower clamp positioning block, and a protrusion is provided inside the lower clamp positioning block. The protrusion inside the lower clamp positioning block is inserted into the round hole at the bottom of the lower clamp test block and fixes the lower clamp test block on the lower clamp positioning block.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The structure is simple. During the test, the magnitude of the pressure applied to the battery by the application component enables the pressure sensor to detect the pressure value received by the battery and test the performance of the battery. The test results are authentic, and the reliability of the test results of the battery simulation test tooling is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic structural diagram of the battery simulation test tooling of the present utility model;
[0014] Figure 2 It is an exploded structural diagram of the battery simulation test tooling of the present utility model;
[0015] Figure 3Schematic structural diagram of the fixture assembly of the present utility model;
[0016] Figure 4 Exploded structural diagram of the fixture assembly of the present utility model;
[0017] Reference numerals: 1, base; 11, sensor mounting position; 2, support rod; 3, pressure plate; 4, pressing assembly; 41, pressing base plate; 410, airtight hole; 411, notch; 42, pressing shaft; 420, cylindrical hole; 421, pressure-measuring airtight hole; 43, cylinder; 5, fixture assembly; 51, upper fixture; 510, upper fixture housing; 511, upper fixture pressing plate; 512, upper fixture cylinder; 513, upper fixture gasket; 514, upper fixture sealing ring; 52, lower fixture; 520, lower fixture base; 5201, positioning block mounting position; 521, lower fixture positioning block; 5210, lower fixture positioning notch; 5211, protrusion; 5212, positioning block mounting position; 522, lower fixture test block; 5220, lower fixture test through hole; 523, lower fixture pressing plate; 524, lower fixture sealing ring; 6, pressure sensor. Specific embodiments
[0018] The following describes in detail a plastic encapsulated connector for new energy vehicles provided by the present utility model in conjunction with the accompanying drawings and specific embodiments. At the same time, it is hereby explained that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative methods for implementation; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present utility model.
[0019] It should be noted that in the specification, references to "an embodiment", "embodiment", "exemplary embodiment", "some embodiments", etc. indicate that the described embodiment may include a specific feature, structure, or characteristic, but not necessarily every embodiment includes the specific feature, structure, or characteristic. Additionally, when combining an embodiment to describe a specific feature, structure, or characteristic, implementing such a feature, structure, or characteristic in combination with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the relevant art.
[0020] Generally, terms can be understood at least in part from their use in context. For example, at least in part depending on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or can be used to describe a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey a set of exclusive factors, but rather can alternatively, at least in part depending on the context, allow for the existence of other factors that may not be explicitly described.
[0021] It is understood that the meanings of "on", "above", and "over" in this disclosure should be interpreted in the broadest manner, such that "on" not only means "directly on" something, but also includes the meaning of being on something with intervening features or layers therebetween, and "above" or "over" not only means "above" or "over" something, but may also include the meaning of being "above" or "over" something with no intervening features or layers therebetween.
[0022] In addition, spatial relative terms such as "under", "below", "lower", "above", "upper", etc. may be used herein for convenience of description to describe the relationship of one element or feature to another or other elements or features, as shown in the drawings. The spatial relative terms are intended to cover different orientations in the use or operation of the device in addition to the orientation depicted in the drawings. The device may be oriented in other ways, and the spatial relative descriptors used herein may be interpreted accordingly.
[0023] Referring to Figures 1-4 As shown, a battery simulation test tooling includes a base 1, a support rod 2, a pressure plate 3, a pressing assembly 4, a fixture assembly 5, and a pressure sensor 6. A plurality of support rods 2 are provided around the base 1. A pressure plate 3 is provided at the top of the support rods 2. A pressing assembly 4 is provided at the bottom of the pressure plate 3. A sensor mounting position 11 is provided on the base 1, and the pressure sensor 6 is mounted in the sensor mounting position 11 on the base 1. A fixture assembly 5 is provided between the pressure sensor 6 and the pressing assembly 4.
[0024] Preferably, the pressing assembly 4 includes a pressing base plate 41, a pressing shaft 42, and a cylinder 43. The pressing base plate 41 is mounted at the bottom of the pressure plate 3. A cylindrical hole 420 is provided at the top of the pressing shaft 42. A through hole is provided on one side of the pressing base plate 41. One end of the cylinder 43 is inserted into the cylindrical hole 420 at the top of the pressing shaft 42, and the other end of the cylinder 43 is inserted into the through hole on one side of the pressing base plate 41, and the pressing base plate 41 is fixed to the top of the pressing shaft 42. A pressure measuring airtight hole 421 is provided on the outer side wall of the top of the pressing shaft 42.
[0025] Preferably, an airtight hole 410 is provided at the top of the pressing base plate 41, and a notch 411 is provided on the outer side wall of the pressing base plate 41.
[0026] Preferably, the fixture assembly 5 includes an upper fixture 51 and a lower fixture 52. The lower fixture 52 is provided below the upper fixture 51. The upper fixture 51 includes an upper clamp housing 510, an upper clamp pressing plate 511, an upper clamp cylinder 512, an upper clamp gasket 513, and an upper clamp sealing ring 514. The upper clamp cylinder 512 is sleeved with the upper clamp housing 510. The upper clamp pressing plate 511 is provided at the top of the upper clamp housing 510. An upper clamp gasket 513 is provided between the upper clamp cylinder 512 and the upper clamp housing 510. An upper clamp sealing ring 514 is provided between the upper clamp gasket 513 and the top of the upper clamp cylinder 512.
[0027] Preferably, the lower fixture 52 includes a lower clamp base 520, a lower clamp positioning block 521, a lower clamp test block 522, a lower clamp pressing plate 523, and a lower clamp sealing ring 524. The lower clamp base 520 is located on top of the pressure sensor 6. A positioning block mounting position 5201 is provided on the lower clamp base 520. The lower clamp positioning block 521 is mounted in the positioning block mounting position 5201 on the lower clamp base 520. A test block mounting position 5212 is provided on the lower clamp positioning block 521. The lower clamp test block 522 is mounted in the test block mounting position 5212 on the lower clamp positioning block 521. External threads are provided on the outer side wall of the lower clamp test block 522. The lower clamp sealing ring 524 is embedded in the external threads on the outer side wall of the lower clamp test block 522. The lower clamp pressing plate 523 seamlessly butt-joins and fastens the upper part of the lower clamp test block 522 and the lower clamp sealing ring 524 onto the lower clamp test block 522. One end of the pressing shaft 42 passes through the upper clamp housing 510, the upper clamp pressing plate 511, and the upper clamp cylinder 512 and is connected to the lower clamp test block 522. The pressing shaft 42 will apply pressure to the lower clamp test block 522. The lower clamp test block 522 drives the lower clamp positioning block 521 to press downward. The lower clamp positioning block 521 drives the lower clamp base 520 to press downward, thereby applying pressure to the pressure sensor 6.
[0028] Preferably, a lower clamp test through-hole 5220 is provided on the outer side wall of the lower part of the lower clamp test block 522. A round hole is provided at the bottom of the lower clamp test block 522.
[0029] Preferably, a lower clamp positioning notch 5210 is provided on the outer side wall of the lower clamp positioning block 521. A protrusion 5211 is provided inside the lower clamp positioning block 521. The protrusion 5211 inside the lower clamp positioning block 521 is inserted into the round hole at the bottom of the lower clamp test block 522 and fixes the lower clamp test block 522 on the lower clamp positioning block 521.
[0030] Preferably, the upper clamp sealing ring 514 and the lower clamp sealing ring 524 are sealing rings for detecting gas performance.
[0031] In summary, a battery simulation test tooling applies, during the test process, the pressure exerted on the battery by the applying component, enabling the pressure sensor to detect the pressure value received by the battery and test the battery's performance. The test results are authentic, and the reliability of the test results of the battery simulation test tooling is improved.
[0032] Based on the disclosure and teachings of the above specification, those skilled in the art to which the present utility model pertains can also make appropriate changes and modifications to the above embodiments. Therefore, the present utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present utility model should also fall within the scope of protection of the claims of the present utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
Claims
1. A battery simulation test tool, characterized in that: It includes a base, a support rod, a pressure plate, a pressure assembly, a clamp assembly, and a pressure sensor. The base is provided with a plurality of support rods around the base, a pressure plate is provided on the top of the support rod, a pressure assembly is provided at the bottom of the pressure plate, a sensor mounting position is provided on the base, the pressure sensor is installed in the sensor mounting position on the base, and a clamp assembly is provided between the pressure sensor and the pressure assembly.
2. The battery simulation test tool according to claim 1, characterized in that: The pressure assembly includes a pressure base plate, a pressure shaft, and a cylinder. The pressure base plate is installed at the bottom of the pressure plate. A cylindrical hole is provided at the top of the pressure shaft. A through hole is provided on one side of the pressure base plate. One end of the cylinder is inserted into the cylindrical hole at the top of the pressure shaft, and the other end of the cylinder is inserted into the through hole on one side of the pressure base plate. The pressure base plate is fixed on the top of the pressure shaft, and a pressure measuring airtight hole is provided on the outer side wall of the top of the pressure shaft.
3. The battery simulation test tool according to claim 2, characterized in that: An airtight hole is arranged on the top of the pressure bottom plate, and a notch is arranged on the outer side wall of the pressure bottom plate.
4. The battery simulation test tool according to claim 2, characterized in that: The clamp assembly includes an upper clamp and a lower clamp, a lower clamp is provided below the upper clamp, the upper clamp includes an upper clamp shell, an upper clamp pressure plate, an upper clamp cylinder, an upper clamp gasket, and an upper clamp sealing ring, the upper clamp shell is sleeved on the upper clamp cylinder, an upper clamp pressure plate is provided on the top of the upper clamp shell, an upper clamp gasket is provided between the upper clamp cylinder and the upper clamp shell, and an upper clamp sealing ring is provided between the upper clamp gasket and the top of the upper clamp cylinder.
5. The battery simulation test tool according to claim 4, characterized in that: The cam is provided with a plurality of sealing rings, and the sealing rings are provided on the cam body, and the cam body is provided with a plurality of sealing rings.
6. The battery simulation test tool according to claim 5, characterized in that: A lower clamp test through hole is provided on the outer side wall of the lower part of the lower clamp test block, and a round hole is provided at the bottom of the lower clamp test block.
7. The battery simulation test tool according to claim 6, characterized in that: A lower clamp positioning notch is provided on the outer side wall of the lower clamp positioning block, and a protrusion is provided inside the lower clamp positioning block. The protrusion inside the lower clamp positioning block is inserted into the circular hole at the bottom of the lower clamp test block, and the lower clamp test block is fixed on the lower clamp positioning block.