Inspection device for band saw blade production
By designing a saw blade inspection device including base, mobile plate, cylinder and tension gauge, the problems of shaking and waste of detection time caused by manual fixation in saw blade production are solved, stable fixation and automatic detection are achieved, production efficiency is improved and safety risks are reduced.
Patent Information
- Application Number
- CN202421690995.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-17
AI Technical Summary
In the production of existing saw blades, the fixing method relies on manual handheld to cause shaking and safety hazards, and the tensile resistance needs to be detected separately after manufacturing, which wastes time.
An inspection device including a base, a moving plate, a cylinder and a tension gauge is designed to fix the saw blade through the cylinder and use a tension gauge to detect its tensile resistance, and combine it with a protective cover to prevent safety hazards.
The stable fixation and automatic detection of saw blades are achieved, production efficiency is improved, and manual intervention and safety risks are reduced.
Smart Images
Figure CN223005893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of saw blade production and detection, and particularly relates to an inspection device for band saw blade production. Background Technique
[0002] A saw blade is a steel strip with a toothed edge, and its toothed edge is the main part of the saw blade, which is used for sawing different materials. Saw blades are widely used in fields such as construction, woodworking, and metal processing, and are one of the indispensable tools in these industries.
[0003] In the existing saw blade processing, a strip-shaped metal sheet is usually fixed, and then a grinding machine is used to grind teeth on the strip-shaped metal sheet. The existing fixing method is usually to hold and fix it by workers. This fixing method not only shakes during grinding, but also easily causes the cutting tool of the grinding machine to cut the fingers of the workers. At the same time, each saw blade needs to be subjected to tensile strength detection after being manufactured, so workers are also required to detect it separately on the detection instrument, thus wasting the time of the workers. Content of the Utility Model
[0004] In view of the above problems existing in the production of existing saw blades, the present utility model is proposed.
[0005] Therefore, the purpose of the present utility model is to provide an inspection device for band saw blade production, which solves the problems that the existing saw blade fixing method is usually to hold and fix it by workers. This fixing method not only shakes during grinding, but also easily causes the cutting tool of the grinding machine to cut the fingers of the workers. At the same time, each saw blade needs to be subjected to tensile strength detection after being manufactured, so workers are also required to detect it separately on the detection instrument, thus wasting the time of the workers.
[0006] In order to achieve the above purpose, the present utility model provides the following technical solutions:
[0007] An inspection device for band saw blade production includes a base. A first mounting plate is fixedly connected to the upper surface of the base. A moving plate is slidably arranged on the upper surface of the base. A cavity is formed inside the base. An adjusting mechanism is arranged inside the cavity. The moving plate moves through the adjusting mechanism. A cylinder is fixedly connected to the upper surface of the moving plate. The output end of the cylinder is fixedly connected to a tensiometer. One end of the tensiometer is fixedly connected to a second mounting plate. Fixing rods are fixedly connected to one side of the first mounting plate and the second mounting plate respectively. A saw blade body is slidably sleeved on the rod walls of the two fixing rods together.
[0008] Preferably, the adjusting mechanism includes a lead screw, a slider and a knob. The lead screw is rotatably connected to the inside of the cavity. The slider is threadedly sleeved on the rod wall of the lead screw. A strip-shaped hole is formed in the upper surface of the cavity. The upper end of the slider penetrates through the strip-shaped hole and is fixedly connected to the lower surface of the moving plate. One end of the lead screw penetrates through one side of the cavity and is fixedly connected to the knob.
[0009] Preferably, a protective cover is arranged on the upper surface of the base.
[0010] Preferably, two insertion blocks are fixedly connected to the lower surface of the protective cover. Two insertion slots are formed in the upper surface of the base. The two insertion blocks are respectively inserted into the corresponding insertion slots.
[0011] Preferably, an installation hole is formed in one side of the protective cover. Tempered glass is fixedly connected to the inside of the installation hole.
[0012] Preferably, a handle is fixedly connected to the upper surface of the protective cover.
[0013] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0014] 1. In the present utility model, the saw blade body is sleeved on the rod walls of the two fixing rods. Then, the second mounting plate is moved so that the saw blade body can be straightened and fixed. Then, the saw blade body can be polished and toothed. After the work is completed, the air cylinder is started. At this time, the tensiometer will display the tension received by the saw blade body. When the tension reaches the standard, the air cylinder is turned off. Then, the processed saw blade body is removed to complete the production and detection work.
[0015] 2. In the present utility model, by inserting the two insertion blocks into the corresponding insertion slots respectively, the protective cover can be fixed. Then, the protective cover can be used to prevent the saw blade body from being broken and hitting the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0017] Figure 1 is a schematic structural diagram of the present utility model;
[0018] Figure 2 is for the present utility model Figure 1 is a cross-sectional view;
[0019] Figure 3 is for the present utility model Figure 2 is an enlarged schematic view of part A.
[0020] Description of the reference numerals:
[0021] 1. Base; 2. First mounting plate; 3. Moving plate; 4. Cylinder; 5. Tensile meter; 6. Second mounting plate; 7. Fixed rod; 8. Saw blade body; 9. Lead screw; 10. Slide block; 11. Knob; 12. Protective cover; 13. Insert block; 14. Tempered glass; 15. Handle. Detailed implementation manners
[0022] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0023] An embodiment of the present utility model discloses an inspection device for the production of band saw blades.
[0024] The present utility model provides an inspection device for the production of band saw blades as shown in Figures 1 - 3 which includes a base 1. The upper surface of the base 1 is fixedly connected with a first mounting plate 2. The upper surface of the base 1 is slidably provided with a moving plate 3. A cavity is formed inside the base 1, and an adjusting mechanism is arranged inside the cavity. The moving plate 3 moves through the adjusting mechanism. The upper surface of the moving plate 3 is fixedly connected with a cylinder 4. The output end of the cylinder 4 is fixedly connected with a tensile meter 5. One end of the tensile meter 5 is fixedly connected with a second mounting plate 6. Fixed rods 7 are fixedly connected to one side of the first mounting plate 2 and the second mounting plate 6 respectively. The saw blade body 8 is slidably sleeved on the rod walls of the two fixed rods 7.
[0025] The saw blade body 8 is sleeved on the rod walls of the two fixed rods 7. Subsequently, the moving plate 3 can be moved through the adjusting mechanism, and then the second mounting plate 6 can be moved, so that the saw blade body 8 can be straightened and fixed. Subsequently, the saw blade body 8 can be ground and notched. When the work is completed, the cylinder 4 is started. At this time, the tensile meter will display the tensile force received by the saw blade body 8. When the tensile force reaches the standard, the cylinder 4 is turned off, and then the processed saw blade body 8 is removed to complete the production inspection work.
[0026] In order to move the moving plate 3, as shown in Figures 1 - 3 the adjusting mechanism includes a lead screw 9, a slide block 10 and a knob 11. The lead screw 9 is rotatably connected inside the cavity. The slide block 10 is threadedly sleeved on the rod wall of the lead screw 9. A strip-shaped hole is formed in the upper surface of the cavity. The upper end of the slide block 10 penetrates through the strip-shaped hole and is fixedly connected to the lower surface of the moving plate 3. One end of the lead screw 9 penetrates through one side of the cavity and is fixedly connected to the knob 11.
[0027] Rotate the knob 11 to rotate the lead screw 9, and then the slide block 10 can be moved left and right, so that the moving plate 3 can be moved left and right.
[0028] In order to prevent the saw blade body 8 from being broken and hitting the staff, as shown in Figures 1 - 2As shown, a protective cover 12 is provided on the upper surface of the base 1. Two insertion blocks 13 are fixedly connected to the lower surface of the protective cover 12. Two slots are formed on the upper surface of the base 1, and the two insertion blocks 13 are respectively inserted into the corresponding slots.
[0029] Insert the two insertion blocks 13 into the corresponding slots respectively, and then the protective cover 12 can be fixed. Subsequently, the protective cover 12 can be used to prevent the saw blade body 8 from being broken and hitting the staff.
[0030] To facilitate the observation of the tensiometer 5, as Figure 1 shown, an installation hole is formed on one side of the protective cover 12, and a tempered glass 14 is fixedly connected to the inside of the installation hole.
[0031] The tempered glass 14 can not only play a protective role, but also enable the staff to observe the value of the tensiometer 5 in real time.
[0032] To facilitate the movement of the protective cover 12, as Figures 1 - 2 shown, a handle 15 is fixedly connected to the upper surface of the protective cover 12.
[0033] The handle 15 can facilitate the staff to pick up the protective cover 12.
[0034] Only some exemplary embodiments of the present invention are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An inspection device for band saw blade production, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a first mounting plate (2), the upper surface of the base (1) is slidably provided with a movable plate (3), a cavity is provided inside the base (1), an adjustment mechanism is provided inside the cavity, the movable plate (3) moves through the adjustment mechanism, the upper surface of the movable plate (3) is fixedly connected to a cylinder (4), the output end of the cylinder (4) is fixedly connected to a tension gauge (5), one end of the tension gauge (5) is fixedly connected to a second mounting plate (6), one side of the first mounting plate (2) and the second mounting plate (6) are fixedly connected to a fixed rod (7), and the rod walls of the two fixed rods (7) are slidably sleeved with a saw blade body (8).
2. The inspection device for band saw blade production according to claim 1, characterized in that: The adjusting mechanism comprises a screw rod (9), a slider (10) and a knob (11); the screw rod (9) is rotatably connected to the inside of the cavity; the slider (10) is threadedly sleeved on the rod wall of the screw rod (9); a strip hole is opened on the upper surface of the cavity; the upper end of the slider (10) passes through the strip hole and is fixedly connected to the lower surface of the moving plate (3); one end of the screw rod (9) passes through one side of the cavity and is fixedly connected to the knob (11).
3. The inspection device for band saw blade production according to claim 1, characterized in that: A protective cover (12) is provided on the upper surface of the base (1).
4. The inspection device for band saw blade production according to claim 3, characterized in that: The lower surface of the protective cover (12) is fixedly connected to two plug-in blocks (13), the upper surface of the base (1) is provided with two slots, and the two plug-in blocks (13) are respectively plugged into the inside of the corresponding slots.
5. The inspection device for band saw blade production according to claim 3, characterized in that: A mounting hole is provided on one side of the protective cover (12), and a tempered glass (14) is fixedly connected inside the mounting hole.
6. The inspection device for band saw blade production according to claim 3, characterized in that: A handle (15) is fixedly connected to the upper surface of the protective cover (12).