Intelligent optical detection device

Abstract

The utility model relates to the technical field of optical detection devices, in particular to an intelligent optical detection device which comprises a base, a U-shaped seat is fixedly installed on the upper side of the base, a first gear rotating shaft and a second gear rotating shaft are rotationally connected to the upper side of the U-shaped seat, and a fixing seat is fixedly connected to the upper side of the first gear rotating shaft. According to the utility model, all workpieces can be conveniently taken down or fixed at one time by using the assembly and disassembly of the disc, so that the assembly and disassembly time is saved, the detection effect of the optical detection device is improved, the station seats can be sequentially moved to the lower part of the optical detection device along with the rotation of the disc, and the working efficiency is improved. According to the intelligent optical detection device, optical detection is facilitated, the working efficiency of intelligent optical detection is improved, workpieces of different sizes can be adaptively clamped through the elastic clamping plate and the transverse plate, meanwhile, the clamping plate can be elastically supported by the positioning sliding rod, the stability of the workpieces during optical detection is improved, and the workpieces are not prone to loosening.

Description

Technical Field

[0001] The utility model relates to the technical field of optical detection devices, and specifically relates to an intelligent optical detection device. Background Technique

[0002] An optical detection device refers to a device that uses optical principles to perform operations such as detecting, analyzing, and measuring objects. In industrial production, optical detection devices can help detect key indicators such as surface defects, dimensional accuracy, and color differences of products, ensuring product quality.

[0003] In the prior art, the patent application number "CN202121488498.2" is disclosed, which is an optical detection device for artificial intelligence to detect PCBs. It includes a conveying mechanism. Through the cooperation of structures such as screws, nuts, movable rods, movable blocks, and clamping plates, the clamping plates can move and lock workpieces on the PCB board bracket, thereby preventing the workpieces from shaking and vibrating, and greatly improving the clarity of shooting.

[0004] This optical detection device can only facilitate locking of workpieces. However, in the actual use process, since multiple workpieces need to be fixed in sequence for optical detection work, this is time-consuming. It is not convenient to remove or fix all workpieces at once, resulting in poor working efficiency of intelligent optical detection, thus affecting the detection effect of the intelligent optical detection device and being inconvenient to use. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an intelligent optical detection device to solve the problems raised in the above background technique.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] An intelligent optical detection device includes a base. A U-shaped seat is fixedly installed on the upper side of the base. A first gear rotating shaft and a second gear rotating shaft are respectively rotatably connected to the upper side of the U-shaped seat. A fixing seat is fixedly connected to the upper side of the first gear rotating shaft. An installation insert block is clamped on the front side of the fixing seat. A disc is connected to the upper side of the installation insert block. Two rotating plates are rotatably connected to the front side of the fixing seat.

[0008] Support plates are installed on the front sides of the two rotating plates. Rubber bumps are fixedly connected to the rear sides of the two rotating plates. Plug rods are slidably clamped on one side of each of the two support plates. The plug rods are used to fix the installation insert block. Workstation seats are installed on the upper side of the disc in an array distribution. A servo motor is fixedly connected to the lower side of the second gear rotating shaft through a motor mounting plate. The first gear rotating shaft and the second gear rotating shaft are meshed with each other.

[0009] Preferably, two protective frames are fixedly installed on the upper side of the U-shaped seat, a bracket is fixedly connected to the upper side of the base, an electric push rod is installed on the lower side of the bracket, and an optical detection device main body is fixedly provided on the lower side of the electric push rod.

[0010] Preferably, a side plate is connected to the right side of the bracket, a round rod is fixedly connected to the lower side of the side plate, a slider is slidably connected to the outer surface of the round rod, an infrared sensor is fixedly provided on the right side of the slider, a first bolt is threadedly connected to the front side of the slider for fixing the slider, a controller is installed on the front side of the bracket, and the optical detection device main body, the infrared sensor and the controller are electrically connected.

[0011] Preferably, two connecting rods are connected inside the work seat, a clamping plate is slidably connected to the outer surfaces of the two connecting rods, a cross plate is fixedly connected to the upper side of the work seat, two first connecting springs are installed between the work seat and the clamping plate, and rubber pads are fixedly connected to the inner sides of the cross plate and the clamping plate.

[0012] Preferably, a cross bar is fixedly installed on one side of the work seat, an L-shaped block is slidably connected to the outer surface of the cross bar, a positioning slide bar is slidably connected to one side of the L-shaped block, a second connecting spring is connected between the positioning slide bar and the L-shaped block, and a second bolt is threadedly connected to the other side of the L-shaped block.

[0013] Preferably, connecting handles are installed at both ends of the disc, the lower side of the rotating shaft of the second gear penetrates through the U-shaped seat and extends to the lower side of the U-shaped seat, the rotating shaft of the second gear is located on the right side of the rotating shaft of the first gear, and one side of the inserting rod penetrates through the support plate and extends into the installation inserting block.

[0014] Preferably, two embedding grooves are formed in the front side of the installation inserting block, the embedding grooves are adapted to the rubber bumps, and the rear side of the rubber bump is clamped with the front side of the installation inserting block through the embedding groove.

[0015] The beneficial effects of the present utility model:

[0016] 1. By using the loading and unloading of the disc, the present utility model is convenient for removing or fixing all workpieces at one time, so as to save the loading and unloading time, thereby improving the detection effect of the optical detection device. As the disc rotates, the work seat can be moved to the lower side of the optical detection device in turn, so as to facilitate the optical detection and improve the working efficiency of intelligent optical detection;

[0017] 2. The present utility model can adaptively clamp workpieces of different sizes by using the elastic clamping plate and cross plate. At the same time, the positioning slide bar can also elastically support the clamping plate to increase the stability of the workpiece during optical detection and prevent it from loosening easily. Then, when the infrared sensor detects the approaching workpiece, it will send a signal to the controller, and then the controller will make the optical detection device main body irradiate the workpiece with a high-intensity light source to detect the surface of the workpiece, so as to judge and analyze the detection result. Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings;

[0019] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 is the present invention Figure 1 installation schematic diagram of the first gear rotating shaft and the second gear rotating shaft;

[0021] Figure 3 is the present invention Figure 1 structural schematic diagram of the fixed seat and the installation insert block;

[0022] Figure 4 is the present invention Figure 3 enlarged view of part A;

[0023] Figure 5 is the present invention Figure 1 structural schematic diagram of the cross plate, the clamping plate and the rubber pad;

[0024] Figure 6 is the present invention Figure 1 installation schematic diagram of the electric push rod and the main body of the optical detection device;

[0025] The reference numerals in the drawings are as follows:

[0026] 1. Base; 2. U-shaped seat; 3. First gear rotating shaft; 4. Second gear rotating shaft; 6. Fixed seat; 7. Installation insert block; 8. Disc; 9. Connecting grip; 10. Rotating plate; 11. Support plate; 12. Insert rod; 13. Rubber bump; 14. Servo motor; 15. Protective frame; 30. Bracket; 31. Electric push rod; 32. Main body of optical detection device; 33. Controller; 34. Side plate; 35. Slide block; 36. Round rod; 37. Infrared sensor; 38. First bolt; 39. Workstation seat; 40. Cross plate; 41. Connecting rod; 42. Clamping plate; 43. Rubber pad; 44. First connecting spring; 45. Cross bar; 46. L-shaped block; 47. Second bolt; 48. Positioning slide rod; 49. Second connecting spring; 111. Embedded groove. Detailed Description of the Preferred Embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0028] As Figures 1 to 6 shown, an intelligent optical detection device includes a base 1. A U-shaped seat 2 is fixedly installed on the upper side of the base 1. A first gear rotating shaft 3 and a second gear rotating shaft 4 are respectively rotatably connected to the upper side of the U-shaped seat 2. A fixed seat 6 is fixedly connected to the upper side of the first gear rotating shaft 3. An installation insert block 7 is clamped to the front side of the fixed seat 6. A disc 8 is connected to the upper side of the installation insert block 7. Through the installation and use of the fixed seat 6 and the installation insert block 7, the two can be assembled and used to clamp and fix the disc 8, which is convenient for taking out or fixing the workpiece and is easy to use. Two rotating plates 10 are rotatably connected to the front side of the fixed seat 6;

[0029] Support plates 11 are installed on the front sides of the two rotating plates 10. Rubber bumps 13 are fixedly connected to the rear sides of the two rotating plates 10. Plug rods 12 are slidably clamped to one side of the two support plates 11. The plug rods 12 are used to fix the installation insert block 7. Workstation seats 39 are installed on the upper side of the disc 8 in an array. A servo motor 14 is fixedly connected to the lower side of the second gear rotating shaft 4 through a motor mounting plate. The first gear rotating shaft 3 and the second gear rotating shaft 4 are meshed with each other.

[0030] Two protective frames 15 are fixedly installed on the upper side of the U-shaped seat 2. The protective frames 15 can be used to surround the first gear rotating shaft 3 and the second gear rotating shaft 4, increasing the safety of the device and preventing accidental contact by outsiders. A support 30 is fixedly connected to the upper side of the base 1. An electric push rod 31 is installed on the lower side of the support 30. An optical detection device main body 32 is fixedly provided on the lower side of the electric push rod 31. The electric push rod 31 can be used to adjust the height of the optical detection device main body 32 to make the optical detection device main body 32 adapt to workpieces of different heights, which is easy to use.

[0031] On the right side of the bracket 30, there is a side plate 34 connected. At the lower side of the side plate 34, there is a round rod 36 fixedly connected. On the outer surface of the round rod 36, there is a slider 35 slidably connected. On the right side of the slider 35, there is an infrared sensor 37 fixedly provided. The model of the infrared sensor 37 is TCRT5000. On the front side of the slider 35, there is a first bolt 38 threadedly connected. The first bolt 38 is used to fix the slider 35. On the front side of the bracket 30, there is a controller 33 installed. The model of the controller 33 is DATA-7133. Through the installation and use of the slider 35 and the round rod 36, the slider 35 can move up and down at the round rod 36 to adjust the height of the infrared sensor 37, so that the infrared sensor 37 can better detect the dimensions at different heights for the optical detection. The optical detection device main body 32, the infrared sensor 37 and the controller 33 are electrically connected.

[0032] Inside the station seat 39, there are two connecting rods 41 connected. On the outer surfaces of the two connecting rods 41, there is a clamping plate 42 slidably connected. On the upper side of the station seat 39, there is a cross plate 40 fixedly connected. Between the station seat 39 and the clamping plate 42, there are two first connecting springs 44 installed. On the inner sides of the cross plate 40 and the clamping plate 42, there are rubber pads 43 fixedly connected. The rubber pads 43 can increase the friction between the cross plate 40, the clamping plate 42 and the workpiece to stably position the workpiece.

[0033] On one side of the station seat 39, there is a cross bar 45 fixedly installed. On the outer surface of the cross bar 45, there is an L-shaped block 46 slidably connected. On one side of the L-shaped block 46, there is a positioning slide bar 48 slidably connected. Between the positioning slide bar 48 and the L-shaped block 46, there is a second connecting spring 49 connected. On the other side of the L-shaped block 46, there is a second bolt 47 threadedly connected.

[0034] At both ends of the disc 8, there are connecting grips 9 installed. The connecting grips 9 can make the loading and unloading of the disc 8 more convenient and improve the efficiency of fixing the workpiece. The lower side of the second gear rotating shaft 4 penetrates through the U-shaped seat 2 and extends to the lower side of the U-shaped seat 2. The second gear rotating shaft 4 is located on the right side of the first gear rotating shaft 3. One side of the insertion rod 12 penetrates through the support plate 11 and extends into the installation insert block 7.

[0035] On the front side of the installation insert block 7, there are two embedding grooves 111 opened. The embedding grooves 111 are adapted to the rubber bumps 13. The rear side of the rubber bump 13 is snap-connected to the front side of the installation insert block 7 through the embedding grooves 111.

[0036] The working principle of an intelligent optical detection device provided by the present utility model is as follows:

[0037] By clamping the mounting insert block 7 at the disk 8 into the interior of the fixed seat 6, the station seat 39 on the disk 8 can be preliminarily fixed. Subsequently, the two rotating plates 10 are rotated in sequence, and the rotating plates 10 can drive the rubber bumps 13 into the embedding grooves 111 of the mounting insert block 7 to further position the mounting insert block 7. Then, the two inserting rods 12 are inserted into the mounting insert block 7 and the support plate 11 to stably and reliably assemble the disk 8. In this way, all the workpieces can be removed or fixed at one time by using the loading and unloading of the disk 8, so as to save the loading and unloading time and improve the detection effect of the optical detection device. Then, the output shaft of the servo motor 14 drives the second gear rotating shaft 4 to rotate. Subsequently, the second gear rotating shaft 4 can drive the first gear rotating shaft 3 to rotate, and the station seats 39 on the disk 8 are sequentially moved below the optical detection device main body 32 for optical detection, improving the working efficiency of intelligent optical detection;

[0038] By placing the workpiece to be detected above the station seat 39, at this time, the workpiece will squeeze the clamping plate 42 and the cross plate 40 equipped with the first connecting spring 44, causing the clamping plate 42 to move along the two connecting rods 41 to adaptively clamp workpieces of different sizes. Then, the position of the L-shaped block 46 on the cross bar 45 is adjusted, and the second bolt 47 is used to squeeze and fix the L-shaped block 46. In this way, the positioning slide rod 48 equipped with the second connecting spring 49 can elastically support the clamping plate 42, which is used to increase the stability of the workpiece during optical detection and is not easy to loosen. Then, when the infrared sensor 37 detects the approaching workpiece, it will send a signal to the controller 33. Subsequently, the controller 33 will make the optical detection device main body 32 irradiate the workpiece with a high-intensity light source to detect the surface of the workpiece, so as to judge and analyze the detection result.

[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. An intelligent optical detection device, comprising a base (1), characterized in that: A U-shaped seat (2) is fixedly installed on the upper side of the base (1); a first gear shaft (3) and a second gear shaft (4) are rotatably connected to the upper side of the U-shaped seat (2); a fixed seat (6) is fixedly connected to the upper side of the first gear shaft (3); a mounting plug (7) is clamped on the front side of the fixed seat (6); a disc (8) is connected to the upper side of the mounting plug (7); and two rotating plates (10) are rotatably connected to the front side of the fixed seat (6); A support plate (11) is installed on the front side of the two rotating plates (10), and a rubber protrusion (13) is fixedly connected to the rear side of the two rotating plates (10). A plug rod (12) is slidably connected to one side of the two supporting plates (11), and the plug rod (12) is used to fix the plug block (7). An array of workstations (39) are installed on the upper side of the disc (8). A servo motor (14) is fixedly connected to the lower side of the second gear shaft (4) through a motor mounting plate. The first gear shaft (3) and the second gear shaft (4) are meshed with each other.

2. The intelligent optical detection device according to claim 1, characterized in that: Two protective frames (15) are fixedly mounted on the upper side of the U-shaped seat (2); a bracket (30) is fixedly connected to the upper side of the base (1); an electric push rod (31) is mounted on the lower side of the bracket (30); and an optical detection device body (32) is fixedly mounted on the lower side of the electric push rod (31).

3. The intelligent optical detection device according to claim 2, characterized in that: The right side of the bracket (30) is connected to a side plate (34), the lower side of the side plate (34) is fixedly connected to a round rod (36), the outer surface of the round rod (36) is slidably connected to a slider (35), the right side of the slider (35) is fixedly provided with an infrared sensor (37), the front side of the slider (35) is threadedly connected to a first bolt (38), the first bolt (38) is used to fix the slider (35), the front side of the bracket (30) is installed with a controller (33), and the optical detection device body (32), the infrared sensor (37) and the controller (33) are electrically connected.

4. The intelligent optical detection device according to claim 1, characterized in that: The interior of the work station seat (39) is connected to two connecting rods (41), the outer surfaces of the two connecting rods (41) are slidably connected to a clamping plate (42), the upper side of the work station seat (39) is fixedly connected to a transverse plate (40), two first connecting springs (44) are installed between the work station seat (39) and the clamping plate (42), and the inner sides of the transverse plate (40) and the clamping plate (42) are fixedly connected to rubber pads (43).

5. The intelligent optical detection device according to claim 1, characterized in that: A cross bar (45) is fixedly mounted on one side of the work station seat (39); an outer surface of the cross bar (45) is slidably connected to an L-shaped block (46); a positioning slide bar (48) is slidably connected to one side of the L-shaped block (46); a second connecting spring (49) is connected between the positioning slide bar (48) and the L-shaped block (46); and a second bolt (47) is threadedly connected to the other side of the L-shaped block (46).

6. The intelligent optical detection device according to claim 1, characterized in that: Both ends of the disc (8) are provided with connecting handles (9), the lower side of the second gear shaft (4) passes through the U-shaped seat (2) and extends to the lower side of the U-shaped seat (2), the second gear shaft (4) is located on the right side of the first gear shaft (3), and one side of the insertion rod (12) passes through the support plate (11) and extends to the inside of the installation plug block (7).

7. The intelligent optical detection device according to claim 1, characterized in that: The front side of the installation plug block (7) is provided with two embedding grooves (111), the embedding grooves (111) are adapted to the rubber protrusions (13), and the rear side of the rubber protrusions (13) is clamped with the front side of the installation plug block (7) via the embedding grooves (111).

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