Automatic cleaning device of stranding machine

By designing an automatic cleaning device in the wire twister, using cleaning brushes and fans to remove impurities on the cable surface, the problem of impurities affecting cable performance is solved, and effective cleaning of the cable surface and centralized collection of impurities are achieved.

CN223006609UActive Publication Date: 2025-06-20KAICHENG CABLE (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202422195084.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-20
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

Impurities can affect the conductivity and insulation properties of the cable and cause damage to the cable surface during the twisting process.

Method used

An automatic cleaning device for wire twisting machine is designed, including wire twisting mechanism and cleaning mechanism. The cleaning mechanism consists of a translation block, installation groove, installation plate, cleaning brush, sliding frame and dustproof net. With the help of fan, the cleaning brush moves along the cable surface to scrape away impurities and collect impurities in a concentrated manner.

Benefits of technology

It effectively removes impurities on the surface of the cable, protects the conductivity and insulation properties of the cable, avoids damage to the cable by impurities during the twisting process, and facilitates centralized collection and treatment of impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cleaning device of a stranding machine, a cleaning mechanism comprises a translation block, the middle part of the translation block is provided with a mounting groove, the inner side edge of the mounting groove is provided with a positioning hole, the two sides of the interior of the mounting groove are both connected with mounting plates in a clamping manner, the edge of one surface of each mounting plate is fixedly connected with a positioning shaft, and the positioning shaft is fixedly connected with the translation block. The outer walls, located on the positioning shafts, of the mounting plates are connected with the inner sides of the positioning holes in an inserted mode, wire arranging grooves are formed in the surfaces of the mounting plates, cleaning brushes are fixedly connected to the inner side walls of the wire arranging grooves, the whole cleaning brushes are annular, and sliding frames are slidably connected to the positions, located below the mounting grooves, of the inner walls of the translation blocks. The bottom surface of the sliding frame is hollowed out, a dustproof net is fixedly mounted on the inner side of the bottom surface of the sliding frame, and the cleaning mechanism can move along the interior of the stranding mechanism, so that sundries on the surface of the cable are scraped through the cleaning brush, the peeled impurities fall into the sliding frame below, and the impurities are conveniently collected and processed in a centralized manner.
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Description

Technical Field

[0001] The utility model relates to the technical field of stranding machines, in particular to an automatic cleaning device for stranding machines. Background Art

[0002] A stranding machine is a mechanical device used to twist multiple wires or cables together. It winds the wires or cables around a rotating main shaft and applies appropriate tension to make them tightly wound together to form a unified cable or wire harness. Stranding machines are widely used in the fields of wire and cable manufacturing, communication cables, fiber optic cables, etc., and can improve the mechanical strength and abrasion resistance of cables and improve their electrical performance.

[0003] During the manufacturing and storage of cables, they may be contaminated with impurities such as dust and metal chips. These impurities will affect the electrical conductivity and insulation performance of the cables, and the impurities will also cause damage to the cable surface during the stranding process of the cables. Therefore, an automatic cleaning device for stranding machines is proposed to solve the above problems. Summary of the Utility Model

[0004] The technical problems to be solved by the utility model are as follows: Impurities will affect the electrical conductivity and insulation performance of the cables, and the impurities will also cause damage to the cable surface during the stranding process of the cables.

[0005] The purpose of the utility model can be achieved by the following technical solutions:

[0006] An automatic cleaning device for a stranding machine, including a stranding mechanism, a cleaning mechanism is arranged above the stranding mechanism, and fastening mechanisms are arranged on the outer sides of both the stranding mechanism and the cleaning mechanism;

[0007] It further includes:

[0008] The cleaning mechanism includes a translation block, an installation groove is formed in the middle of the translation block, positioning holes are formed in the inner edge of the installation groove, installation plates are snap-connected to both sides inside the installation groove, a positioning shaft is fixedly connected to the edge of one side of the installation plate, and the outer wall of the installation plate where the positioning shaft is located is inserted into the inside of the positioning hole;

[0009] Wherein, wire grooves are formed on the surfaces of the installation plates, and cleaning brushes are fixedly connected to the inner side walls of the wire grooves;

[0010] Wherein, a sliding frame is slidably connected to the inner wall of the translation block and below the installation groove, the bottom surface of the sliding frame is hollowed out, and a dust-proof net is fixedly installed on the inner side of the bottom surface of the sliding frame.

[0011] As a further solution of the utility model: a blower is fixedly installed on the inner wall of the translation block and below the dust-proof net, the negative pressure end of the blower is arranged upward, an air outlet is formed on the inner wall of the translation block and below the blower, and one end of the air outlet extends to the surface of the translation block.

[0012] As a further solution of the utility model: the wire twisting mechanism includes a base, an electric cylinder is fixedly installed on one side of the top of the base, an extension end of the electric cylinder is fixedly connected with a slider, a guide rod is fixedly connected to the top of the slider, the length direction of the guide rod is the same as the length direction of the slider, a spring is sleeved on the outer side wall of the guide rod, and one side of the spring is fixedly connected to the top of the slider.

[0013] As a further solution of the utility model: a movable vertical plate is slidably connected to the top surface of the base, the middle of the bottom of the movable vertical plate is slidably connected along the slider, the movable vertical plate abuts against the side of the spring, a fixed vertical plate is fixedly installed on one side of the top surface of the base and away from the electric cylinder, a motor is fixedly installed on one side of the top surface of the fixed vertical plate, and the translation block is slidably connected between the fixed vertical plate and the movable vertical plate on the top surface of the base.

[0014] As a further solution of the utility model: the fastening mechanism includes a connecting plate, clamping grooves are symmetrically formed on both sides of the surface of the connecting plate, and the inner diameter of the clamping grooves gradually increases towards the edge of the connecting plate.

[0015] As a further solution of the utility model: a limiting rail is formed on the upper end of the surface of the connecting plate, the length direction of the limiting rail is the same as the length direction of the connecting plate, a lead screw is rotatably connected to the top of the connecting plate, one end of the lead screw passes through the connecting plate and is fixedly connected with a knob, the threads on both sides of the lead screw surface face in opposite directions, and extrusion blocks are threadedly sleeved on both sides of the lead screw surface, the lower end of the extrusion block extends below the clamping groove, and the surface of the extrusion block is slidably connected along the limiting rail.

[0016] As a further solution of the utility model: one side of the top surface of the movable vertical plate is fixedly installed with the connecting plate, one side of the top surface of the fixed vertical plate is rotatably connected with another connecting plate, the output shaft of the motor passes through the fixed vertical plate, and the output shaft of the motor is fixedly connected with the middle of the connecting plate.

[0017] The beneficial effects of the utility model:

[0018] (1) The utility model twists the cables placed therein through the wire twisting mechanism, and a cleaning mechanism is arranged above the wire twisting mechanism. The cleaning mechanism can move along the inside of the wire twisting mechanism, so as to scrape the sundries on the surface of the cables through the cleaning brush. The peeled impurities fall into the sliding frame below, and then it is convenient to collect and process the impurities centrally;

[0019] (2) By inserting the mounting plate into the mounting groove of the cleaning mechanism, the wire arranging groove on the surface of the mounting plate can straighten the cables. The mounting plate can be disassembled in the mounting groove, and thus replaced with a mounting plate with wire arranging grooves of different sizes, so as to facilitate the cleaning of cables with different diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present utility model will be further described below in conjunction with the accompanying drawings.

[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0022] Figure 2 is a schematic side view structure diagram of the fastening mechanism in the present utility model;

[0023] Figure 3 is a schematic side view structure diagram of the cleaning mechanism in the present utility model;

[0024] Figure 4 is a schematic diagram of the overall structure of the mounting plate in the present utility model;

[0025] Figure 5 is a schematic side view structure diagram of the translation block after the mounting plate is removed in the present utility model;

[0026] Figure 6 is a schematic diagram of the internal structure of the translation block in the present utility model.

[0027] In the figure: 1, stranding mechanism; 101, base; 102, electric cylinder; 103, slider; 104, guide rod; 105, spring; 106, movable vertical plate; 107, fixed vertical plate; 108, motor; 2, fastening mechanism; 201, connecting plate; 202, clamping groove; 203, limiting rail; 204, lead screw; 205, knob; 206, extrusion block; 3, cleaning mechanism; 301, translation block; 302, mounting groove; 303, positioning hole; 304, mounting plate; 305, wire arranging groove; 306, cleaning brush; 307, sliding frame; 308, dust-proof net; 309, fan; 310, air outlet. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0029] As Figure 1-6As shown, the automatic cleaning device of the stranding machine includes a stranding mechanism 1. Above the stranding mechanism 1, a cleaning mechanism 3 is provided. On the outer sides of both the stranding mechanism 1 and the cleaning mechanism 3, a fastening mechanism 2 is provided; further including: The cleaning mechanism 3 includes a translation block 301. In the middle of the translation block 301, an installation groove 302 is opened. At the inner edge of the installation groove 302, a positioning hole 303 is opened. On both sides inside the installation groove 302, mounting plates 304 are snap-connected. At the edge of one side of the mounting plate 304, a positioning shaft is fixedly connected. The mounting plate 304 is inserted into the inner wall of the positioning shaft and the inner side of the positioning hole 303; Among them, on the surface of each mounting plate 304, a wire management groove 305 is opened, and a cleaning brush 306 is fixedly connected to the inner side wall of the wire management groove 305; Among them, a sliding frame 307 is slidably connected to the inner wall of the translation block 301 and below the installation groove 302. The bottom surface of the sliding frame 307 is hollowed out, and a dust-proof net 308 is fixedly installed on the inner side of the bottom surface of the sliding frame 307, as Figure 4 , Figure 5 shown, the positioning shaft at the side edge of the mounting plate 304 can fit with the positioning hole 303;

[0030] On the inner wall of the translation block 301 and below the dust-proof net 308, a blower 309 is fixedly installed. The negative pressure end of the blower 309 is arranged upward. On the inner wall of the translation block 301 and below the blower 309, an air outlet 310 is opened. One end of the air outlet 310 extends to the surface of the translation block 301, as Figure 5-Figure 6 shown, the blower 309 exhausts air through the air outlet 310;

[0031] The stranding mechanism 1 includes a base 101. On one side of the top of the base 101, an electric cylinder 102 is fixedly installed. The extending end of the electric cylinder 102 is fixedly connected with a slider 103. On the top of the slider 103, a guide rod 104 is fixedly connected. The length direction of the guide rod 104 is the same as the length direction of the slider 103. A spring 105 is sleeved on the outer side wall of the guide rod 104. One side of the spring 105 is fixedly connected with the top of the slider 103, as Figure 1 shown, since the cable gradually shortens during the stranding process, the elongation rate of the electric cylinder 102 may not match the shortening rate of the cable. Therefore, the spring 105 serves as a buffer during the stranding of the cable to prevent the cable from being pulled apart;

[0032] On the top surface of the base 101, a movable vertical plate 106 is slidably connected. The middle of the bottom of the movable vertical plate 106 is slidably connected along the slider 103. The movable vertical plate 106 abuts against the side of the spring 105. On the top surface of the base 101 and on the side away from the electric cylinder 102, a fixed vertical plate 107 is fixedly installed. On one side of the top surface of the fixed vertical plate 107, a motor 108 is fixedly installed. On the top surface of the base 101 and between the fixed vertical plate 107 and the movable vertical plate 106, it is slidably connected with the translation block 301, as Figure 1 shown, the translation block 301 can move along the length direction of the cable above the base 101;

[0033] The fastening mechanism 2 includes a connecting plate 201. Clamping grooves 202 are symmetrically formed on both sides of the surface of the connecting plate 201. The inner diameter of the clamping grooves 202 gradually increases towards the edge of the connecting plate 201. A limiting rail 203 is formed at the upper end of the surface of the connecting plate 201. The length direction of the limiting rail 203 is the same as the length direction of the connecting plate 201. A lead screw 204 is rotatably connected to the top of the connecting plate 201. One end of the lead screw 204 passes through the connecting plate 201 and is fixedly connected to a knob 205. The threads on both sides of the surface of the lead screw 204 are in opposite directions, and extrusion blocks 206 are threadedly sleeved on both sides of the surface of the lead screw 204. The lower end of the extrusion block 206 extends below the clamping groove 202, and the surface of the extrusion block 206 is slidably connected along the limiting rail 203. As Figure 2 shown, when the lead screw 204 rotates, it pushes the two extrusion blocks 206 to move in opposite directions through the threads with opposite directions on both sides;

[0034] One side of the top surface of the movable vertical plate 106 is fixedly installed with the connecting plate 201. One side of the top surface of the fixed vertical plate 107 is rotatably connected to another connecting plate 201. The output shaft of the motor 108 passes through the fixed vertical plate 107, and the output shaft of the motor 108 is fixedly connected to the middle of the connecting plate 201. As Figure 1 shown, the motor 108 drives the fastening mechanism 2 on one side, so that the cable is gradually stranded.

[0035] The working principle of the present utility model:

[0036] When the device is in use, both ends of the cable to be stranded are respectively placed inside the clamping grooves 202 of the fastening mechanisms 2 on both sides. At the same time, the middle of the cable needs to pass through the installation groove 302. When fixing, rotate the knob 205 to drive the lead screw 204 to rotate, so that the lead screw 204 pushes the two extrusion blocks 206 to close inwards along the limiting rail 203, and then the extrusion blocks 206 press the cable in the clamping groove 202;

[0037] When cleaning the surface of the cable, place the mounting plates 304 on both sides inside the installation groove 302. After the positioning shafts are inserted into the positioning holes 303 and fixed, then start the blower 309 and push the translation block 301 to slide along the base 101, so that the cleaning brushes 306 inside the cable groove 305 scrape along the surface of the cable and remove impurities. The blower 309 drives the impurities to fall into the sliding frame 307 through the air flow, and the dust-proof net 309 intercepts the impurities;

[0038] When stranding, remove the mounting plates 304 again, start the motor 108 to drive the connecting plate 201 on one side to rotate, and start the electric cylinder 102 to gradually extend its extension end, then the cable is gradually stranded.

[0039] The above has described in detail an embodiment of the present utility model, but the above content is only a preferred embodiment of the present utility model and cannot be considered as defining the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of application of the present utility model shall still fall within the scope covered by the patent of the present utility model.

Claims

1. An automatic cleaning device for a wire stranding machine, comprising a wire stranding mechanism (1), a cleaning mechanism (3) being arranged above the wire stranding mechanism (1), and fastening mechanisms (2) being arranged on the outer sides of the wire stranding mechanism (1) and the cleaning mechanism (3); It is characterized in that Also includes: The cleaning mechanism (3) comprises a translation block (301), a mounting groove (302) is provided in the middle of the translation block (301), a positioning hole (303) is provided at the inner edge of the mounting groove (302), mounting plates (304) are snap-fitted and connected to both sides of the interior of the mounting groove (302), a positioning shaft is fixedly connected to the edge of one side of the mounting plate (304), and the mounting plate (304) is located on the outer wall of the positioning shaft and is plugged into the inner side of the positioning hole (303); Wherein, a wire management groove (305) is provided on the surface of each of the mounting plates (304), and a cleaning brush (306) is fixedly connected to the inner side wall of the wire management groove (305); A sliding frame (307) is slidably connected to the inner wall of the translation block (301) and located below the installation groove (302); the bottom surface of the sliding frame (307) is hollow, and a dustproof net (308) is fixedly installed on the inner side of the bottom surface of the sliding frame (307).

2. The automatic cleaning device for a stranding machine according to claim 1, characterized in that: A fan (309) is fixedly installed on the inner wall of the translation block (301) and located below the dustproof net (308), and the negative pressure end of the fan (309) is arranged upward. An air outlet (310) is opened on the inner wall of the translation block (301) and located below the fan (309), and one end of the air outlet (310) extends to the surface of the translation block (301).

3. The automatic cleaning device for a stranding machine according to claim 1, characterized in that: The wire twisting mechanism (1) comprises a base (101), an electric cylinder (102) is fixedly mounted on one side of the top of the base (101), an extended end of the electric cylinder (102) is fixedly connected to a slider (103), a guide rod (104) is fixedly connected to the top of the slider (103), the length direction of the guide rod (104) is consistent with the length direction of the slider (103), a spring (105) is sleeved and connected to the outer wall of the guide rod (104), and one side of the spring (105) is fixedly connected to the top of the slider (103).

4. The automatic cleaning device for a stranding machine according to claim 3, characterized in that: The top surface of the base (101) is slidably connected to a movable vertical plate (106), the middle of the bottom of the movable vertical plate (106) is slidably connected along the slider (103), the movable vertical plate (106) abuts against the side of the spring (105), a fixed vertical plate (107) is fixedly installed on the top surface of the base (101) and on a side away from the electric cylinder (102), a motor (108) is fixedly installed on one side of the top surface of the fixed vertical plate (107), and the top surface of the base (101) is located between the fixed vertical plate (107) and the movable vertical plate (106) and is slidably connected to the translation block (301).

5. The automatic cleaning device for a stranding machine according to claim 1, characterized in that: The fastening mechanism (2) comprises a connecting plate (201), and clamping grooves (202) are symmetrically provided on both sides of the surface of the connecting plate (201), and the inner diameter of the clamping groove (202) gradually increases towards the edge of the connecting plate (201).

6. The automatic cleaning device for a stranding machine according to claim 5, characterized in that: A limit rail (203) is provided on the upper end of the surface of the connecting plate (201), the length direction of the limit rail (203) is consistent with the length direction of the connecting plate (201), the top of the connecting plate (201) is rotatably connected to a screw rod (204), one end of the screw rod (204) passes through the connecting plate (201) and is fixedly connected to a knob (205), the threads on both sides of the surface of the screw rod (204) are in opposite directions, and both sides of the surface of the screw rod (204) are threadedly sleeved with extrusion blocks (206), the lower end of the extrusion block (206) extends to the bottom of the clamping groove (202), and the surface of the extrusion block (206) is slidably connected along the limit rail (203).

7. The automatic cleaning device for a stranding machine according to claim 4, characterized in that: One side of the top surface of the movable vertical plate (106) is fixedly mounted to the connecting plate (201), one side of the top surface of the fixed vertical plate (107) is rotatably connected to another connecting plate (201), and the output shaft of the motor (108) passes through the fixed vertical plate (107), and the output shaft of the motor (108) is fixedly connected to the middle of the connecting plate (201).