Battery stacking device

By designing a battery stacking device including a base plate, a first support plate, a compression mechanism and a positioning mechanism, the problem of insufficient flatness and inlet accuracy of multiple row battery packs in the prior art is solved, and efficient battery stacking and inlet operation are achieved.

CN223006799UActive Publication Date: 2025-06-20CHONGQING TALENT NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421589276.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-20
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing battery stacking devices have shortcomings in the flatness and boxing accuracy of multi-row battery packs, resulting in low flatness and alignment of the battery packs, affecting stacking efficiency.

Method used

A battery stacking device is designed, including a base plate, a first support plate, a pressing mechanism and a positioning mechanism. Through the design of sliding connections and limit slots, high-precision alignment and compaction of the batteries are achieved, ensuring the flatness and alignment of the multi-row battery packs during the boxing process.

Benefits of technology

The alignment flatness of multiple batteries is improved, and the inverted operation of multi-row battery packs is realized, ensuring the stacking accuracy of multi-row battery packs during the boxing process is ensured, making the alignment of multi-row battery packs high, and improving the stacking efficiency of multi-row battery packs.

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Abstract

The utility model belongs to the technical field of batteries, and discloses a battery stacking device which comprises a bottom plate, a plurality of first supporting plates extending in the first direction are installed on the bottom plate, the first supporting plates and the bottom plate are connected in a sliding mode in the second direction, and the first direction intersects with the second direction; a first limiting groove extending in the first direction is formed in the first supporting plate, and the first limiting groove is suitable for assembling a plurality of stacked batteries; a pressing mechanism is arranged on the first supporting plate, and the pressing mechanism is used for pressing and fixing the plurality of batteries assembled on the first limiting groove in the first direction; a positioning mechanism is arranged on the bottom plate and is suitable for assembling a battery pack formed by a plurality of stacked batteries and a box body of the battery pack. According to the device, the alignment flatness of a plurality of batteries can be improved, the back-off boxing operation of a plurality of rows of battery packs is realized, the stacking precision of the plurality of rows of battery packs in the boxing process is ensured, the alignment degree of the plurality of rows of battery packs is high, and the stacking efficiency of the plurality of rows of battery packs is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of batteries, and particularly relates to a battery stacking device. Background Art

[0002] A battery stacking device refers to a tooling for sequentially assembling multiple single cells in a corresponding structural order. The existing battery stacking device first forms a stacked body by connecting multiple batteries in series and / or parallel, then compresses the stacked body to the designed size, and then fixes it in the form of steel straps and / or zip ties, etc., and then stacks multiple batteries into a battery pack. Among them, when manually stacking and assembling multiple batteries, the random alignment of multiple batteries is very large, which will result in poor flatness of the bottom and side plates of the batteries.

[0003] The existing battery packs are generally formed by arranging single-row or multi-row battery groups. In the process of forming a battery pack with multi-row battery groups, the dimensional offset and flatness requirements for two adjacent rows of battery groups are relatively high. How to ensure the flatness of multi-row battery groups is a technical problem to be solved urgently. Summary of the Utility Model

[0004] In view of the above defects or deficiencies in the prior art, it is desired to provide a battery stacking device.

[0005] In a first aspect of the utility model, there is provided a battery stacking device, including: a bottom plate, on which a plurality of first support plates extending along a first direction are installed, and the plurality of first support plates are slidably connected to the bottom plate along a second direction, and the first direction intersects with the second direction;

[0006] A first limiting groove extending along the first direction is provided on the first support plate, and the first limiting groove is adapted to assemble a plurality of stacked batteries;

[0007] A pressing mechanism is provided on the first support plate, and the pressing mechanism is used to press and fix a plurality of stacked batteries assembled on the first limiting groove along the first direction;

[0008] A positioning mechanism is provided on the bottom plate, and the positioning mechanism is adapted to assemble a battery group formed by a plurality of stacked batteries with a box body of a battery pack.

[0009] According to the battery stacking device provided by the utility model, it has a simple structure, is easy to operate and implement, can improve the alignment flatness of multiple batteries, and realize the operation of inverting and inserting multi-row battery groups into the box, ensure the stacking accuracy of multi-row battery groups during the box insertion process, make the alignment degree of multi-row battery groups high, and improve the stacking efficiency of multi-row battery groups.

[0010] In addition, the battery stacking device of the utility model may also have the following additional technical features:

[0011] Preferably, the positioning mechanism includes positioning members provided at the circumferential edge of the bottom plate. Positioning grooves are formed in the positioning members, and the box body is inserted and connected with the positioning members through the positioning grooves.

[0012] Preferably, the positioning member is slidably connected to the bottom plate along the first direction.

[0013] Preferably, the pressing mechanism includes a first pressing plate and a second pressing plate. The first pressing plate and the second pressing plate are respectively arranged on both sides of the first support plate along the first direction. At least one of the first pressing plate and the second pressing plate is slidably connected to the first support plate.

[0014] Preferably, the pressing mechanism further includes a first driving part. The pressing plate slidably connected to the first support plate is fixedly connected to the first driving part to drive the corresponding pressing plate to linearly move along the first direction.

[0015] Preferably, a fixing mechanism is arranged between two adjacent first support plates on the bottom plate. The fixing mechanism is used to fix the liquid cooling plate along the first direction.

[0016] Preferably, the fixing mechanism includes a first fixing member and a second fixing member distributed along the first direction on the bottom plate. The first fixing member and the second fixing member are respectively provided with clamping grooves. The clamping grooves of the first fixing member and the clamping grooves of the second fixing member are used to assemble and fix both sides of the liquid cooling plate.

[0017] Preferably, the fixing mechanism further includes a second support plate. The second support plate is slidably connected to the bottom plate along the second direction. The first fixing member and the second fixing member are arranged on the second support plate, and at least one of the first fixing member and the second fixing member is slidably connected to the second support plate along the first direction.

[0018] Preferably, the fixing mechanism further includes a first limiting member. The first limiting member is used to limit the moving position of the fixing member slidably connected to the second support plate along the first direction.

[0019] Preferably, the first limiting member includes a limiting pin and a plurality of limiting holes. Among them, the plurality of limiting holes are distributed along the first direction on the second support plate. The limiting pin slidably passes through the fixing member slidably connected to the second support plate and is inserted and connected with the limiting holes.

[0020] Preferably, support rods are respectively arranged on the first fixing member and the second fixing member, and the support rods on the first fixing member and the support rods on the second fixing member are respectively in abutting fit with both end faces of the liquid cooling plate along both sides in the first direction.

[0021] Preferably, the device further includes a flipping mechanism, the flipping mechanism is fixedly connected to the bottom plate, and the flipping mechanism is used to drive the bottom plate to perform circumferential rotational motion.

[0022] Preferably, the flipping mechanism includes a second driving part, a driving rod and a driven rod; wherein, the driving rod is fixedly connected to one end of the bottom plate along the first direction, and the driven rod is rotatably connected to the other end of the bottom plate along the first direction;

[0023] The second driving part is fixedly connected to the driving rod, and the second driving part is used to drive the driving rod to rotate circumferentially, so that the bottom plate rotates circumferentially under the support of the driving rod and the driven rod.

[0024] Preferably, the second driving part includes a motor, and the output shaft of the motor is fixedly connected to the driving rod; alternatively, the second driving part includes a meshing-connected turbine and a worm, and the turbine is fixedly connected to the driving rod.

[0025] Preferably, a handle is installed at one end of the worm.

[0026] Preferably, the device further includes a first support frame and a second support frame extending along a third direction, and the third direction is perpendicular to the plane where the first direction and the second direction intersect;

[0027] The driving rod passes through the first support frame and is fixedly connected to the bottom plate, and the driven rod passes through the second support frame and is rotatably connected to the bottom plate.

[0028] Preferably, a dividing plate is circumferentially fixed on the outer side of the driving rod, the dividing plate has a plurality of second limiting grooves extending radially, the plurality of second limiting grooves are circumferentially distributed on the dividing plate, and a plug pin is slidably arranged on the first support frame, and the plug pin is in plug-in fit with the second limiting groove.

[0029] Preferably, the device further includes a base, the base is respectively fixedly connected to the first support frame and the second support frame, and a cavity extending along the second direction is formed between the base and the bottom plate.

[0030] Additional aspects and advantages of the present invention will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present invention. Description of the Drawings

[0031] Other features, objects, and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments read in conjunction with the accompanying drawings:

[0032] Figure 1 An exemplary structural diagram of the battery stacking device provided by an embodiment of the present application;

[0033] Figure 2 is Figure 1 a top view of the battery stacking device in

[0034] Figure 3 is Figure 2 a partial enlarged view at A in

[0035] Figure 4 An exemplary structural diagram of the battery stacking device provided by an embodiment of the present application;

[0036] Figure 5 is Figure 4 a partial enlarged view at B in

[0037] In the above figures:

[0038] 10 bottom plate; 101 slide rail; 102 first baffle; 103 second baffle; 104 handle;

[0039] 20 first support plate; 201 first limit groove;

[0040] 30 pressing mechanism; 301 first pressing plate; 302 second pressing plate; 303 first driving part;

[0041] 40 positioning member; 401 positioning groove;

[0042] 50 fixing mechanism; 510 first fixing member; 511 first clamping groove; 520 second fixing member;

[0043] 530 support rod; 540 clamping jaw; 550 clamping plate;

[0044] 60 second support plate;

[0045] 70 first limiting member; 701 limiting pin; 702 limiting hole;

[0046] 80 flipping mechanism; 810 driving rod; 811 indexing plate; 820 driven rod; 830 turbine; 840 worm; 850 handle;

[0047] 90 first support frame; 901 plug pin; 91 second support frame;

[0048] 100 base. Detailed implementation manners

[0049] The present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than limiting the utility model. Additionally, it should be noted that for the sake of convenience in description, only the parts related to the utility model are shown in the drawings.

[0050] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the drawings and embodiments.

[0051] The terms used in the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The singular forms "a", "the", and "said" used in the present application and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any and all possible combinations of one or more of the associated listed items.

[0052] Unless the context otherwise requires, throughout the specification and claims, the term "comprising" is to be construed in an open, inclusive sense, i.e., "including, but not limited to".

[0053] In the description of the specification, the terms "one embodiment", "some embodiments", "exemplary embodiments", "examples", "specific examples", or "some examples", etc., are intended to indicate that the specific features, structures, materials, or characteristics related to the embodiment or example are included in at least one embodiment or example of the present disclosure. The schematic representations of the above terms do not necessarily refer to the same embodiment or example. In addition, the specific features, structures, materials, or characteristics may be included in any one or more embodiments or examples in any appropriate manner.

[0054] The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present disclosure, unless otherwise stated, the meaning of "a plurality" is two or more.

[0055] A battery stacking device refers to a tooling for sequentially combining and assembling multiple single cells in a corresponding structural order. The existing battery stacking device first forms a stacked body by connecting multiple batteries in series and / or in parallel, then compresses the stacked body to the designed size, and then fixes it in the form of steel straps and / or cable ties, etc., and then stacks multiple batteries into a battery pack. Among them, when manually stacking and assembling multiple batteries, the randomness of the alignment of multiple batteries is very large, which will result in poor flatness of the bottom and side plates of the batteries.

[0056] In current battery packs, batteries are mostly grouped in single-row or double-row battery packs. The stacking tooling of this structure is relatively simple and easy to put into a box to form a battery pack. However, for battery packs with three or more rows, the process of forming a battery pack with multiple rows of battery packs has high requirements on the size offset and flatness of the two adjacent rows of battery packs. How to ensure the flatness of multiple rows of battery packs is a technical problem that needs to be solved urgently.

[0057] like Figures 1-5 An exemplary structural diagram of a battery stacking device provided in an embodiment of the present application is shown, and a battery stacking device provided in an embodiment of the present application comprises: a bottom plate 10, on which a plurality of first support plates 20 extending along a first direction are mounted, and the plurality of first support plates 20 are slidably connected to the bottom plate 10 along a second direction, and the first direction intersects with the second direction;

[0058] The first support plate 20 is provided with a first limiting groove 201 extending along the first direction, and the first limiting groove 201 is suitable for assembling a plurality of stacked batteries;

[0059] The first support plate 20 is provided with a clamping mechanism 30, and the clamping mechanism 30 is used to clamp and fix the multiple stacked batteries assembled on the first limiting groove 201 along the first direction;

[0060] A positioning mechanism is provided at the circumferential edge of the bottom plate 10 , and the positioning mechanism is suitable for assembling a battery group formed by a plurality of stacked batteries with a box body of a battery pack.

[0061] Specifically, Figure 1 , Figure 2 and Figure 4As shown in the figure, a plurality of first support plates 20 arranged in parallel are installed on the bottom plate 10. The first support plates 20 extend along the first direction, and the corresponding plurality of first support plates 20 are spaced apart along the second direction. A sliding connection is provided between the plurality of first support plates 20 and the bottom plate 10 along the second direction. Among them, a sliding rail 101 is provided on one of the opposite sides of the first support plate 20 and the bottom plate 10, and a sliding block is provided on the other, so as to realize the sliding connection between the first support plate 20 and the bottom plate 10. Exemplarily, a sliding rail 101 extending along the second direction is provided on the bottom plate 10, and sliding blocks are respectively provided at the bottom ends of the plurality of first support plates 20. The sliding blocks can be assembled into the sliding rail 101, and the plurality of first support plates 20 are slidably connected to the bottom plate 10 through the sliding blocks and the sliding rail 101, and the distance between adjacent two first support plates 20 can be adjusted; among them, there is at least one sliding rail 101 or a plurality of sliding rails 101 on the bottom plate 10. If there is one sliding rail 101, this sliding rail 101 can be provided in the middle of the bottom plate 10; if there are a plurality of sliding rails 101, the plurality of sliding rails 101 can be evenly or unevenly distributed along the second direction to improve the connection stability between the first support plate 20 and the bottom plate 10. Among them, the first direction and the second direction intersect, preferably perpendicularly. In the present application, the number of first support plates 20 can be set according to the size requirements of the battery pack. For example, the number of first support plates 20 can be 2, 3, 4, 5, etc.

[0062] As Figure 1 , Figure 2 and Figure 4 shown, a first limiting groove 201 extending along the first direction is formed on the first support plate 20. The first limiting groove 201 can be a pole limiting groove for limiting and fixing the poles of the battery, so that the battery can be placed upside down on the first support plate 20. A plurality of batteries can be stacked in the first limiting groove 201 of the first support plate 20. The alignment flatness of the plurality of batteries is high, and the flatness of the bottom of the battery is high, and the flatness of the side is good.

[0063] As Figure 1 , Figure 2 and Figure 4 shown, pressing mechanisms 30 are provided on both sides of the first support plate 20 along the first direction. After a plurality of batteries are stacked in the first limiting groove 201, the pressing mechanisms 30 are used to press and restrain the plurality of batteries along the first direction, so that the plurality of batteries are stacked to form a battery pack with a preset size. Therefore, through the pressing mechanisms 30, it can be ensured that the sizes of any two adjacent battery packs are the same, the flatness is high, and the alignment degree is good. Then, the plurality of first support plates 20 move on the bottom plate 10 along the second direction to adjust the positions of the plurality of first support plates 20 along the second direction, and further, the distance between adjacent two battery packs can be adjusted according to actual needs to meet the assembly requirements of the battery pack.

[0064] As Figure 1 , Figure 2 and Figure 4As shown, a positioning mechanism is provided at the circumferential edge position of the bottom plate 10. After multiple batteries are stacked in the first limiting groove 201 and the battery pack is pressed to a preset size by the pressing mechanism 30, and after the distance between adjacent two battery packs is adjusted by the movement of the first support plate 20 on the bottom plate 10, the box body is inverted onto the positioning mechanism of the bottom plate 10, so that multiple first support plates 20, multiple batteries on the first support plate 20, and the pressing mechanism 30 are located inside the box body, realizing the relative fixation of the box body with the battery pack and the liquid cooling plate. Then, the box body is flipped to realize the inversion of multiple rows of battery packs into the box body, completing the operation of stacking the battery packs into the box. Among them, the top end of the box body is an open end, and avoidance positions are provided on two side walls along the first direction to facilitate the release of the pressing restraint on the multiple rows of battery packs loaded into the box body.

[0065] The battery stacking device provided by the embodiment of the present application has a simple structure, is easy to operate and implement, can improve the alignment flatness of multiple batteries, and realizes the operation of inverting multiple rows of battery packs into the box, ensuring the stacking accuracy of multiple rows of battery packs during the process of entering the box, making the alignment degree of multiple rows of battery packs high, and improving the stacking efficiency of multiple rows of battery packs.

[0066] In the present application, the specific type of the battery is not particularly limited. For example, the battery can be a lithium battery. Handles 104 can be provided in the four surrounding directions of the bottom plate 10 to facilitate the installation operation of the bottom plate 10.

[0067] In some embodiments, such as Figure 1 、 Figure 2 and Figure 4 As shown, the positioning mechanism includes positioning members 40 provided at the circumferential edge of the bottom plate 10. A positioning groove 401 is provided on the positioning member 40, and the box body is connected to the positioning member 40 in a plug-in fit manner through the positioning groove 401.

[0068] Specifically, the positioning mechanism includes three or four positioning members 40. The positioning members 40 are provided at the circumferential edge position of the bottom plate 10. Multiple positioning members 40 are distributed in the corner area of the bottom plate 10 along the four surrounding directions. Two of the positioning members 40 are distributed on the same side of the bottom plate 10 in the first direction, and the other one or two positioning members 40 are located on the other side of the bottom plate 10, and the two positioning members 40 on the same side are spaced apart in the second direction. Exemplarily, if the positioning mechanism includes four positioning members 40, the four positioning members 40 are symmetrically arranged along the first direction and the second direction respectively.

[0069] A positioning groove 401 facing the bottom plate 10 side is provided on the positioning member 40. The corner area of the side wall of the box body can be inserted into the positioning groove 401 to realize the plug-in fit connection between the box body and multiple positioning members 40. Among them, the positioning member 40 and the bottom plate 10 can be connected by means such as screwing, riveting, sliding connection, and welding.

[0070] In some embodiments, at least a part of the positioning member 40 is slidably connected to the bottom plate 10 along the first direction.

[0071] Specifically, two positioning members 40 located on the same side of the bottom plate 10 along the first direction are slidably connected to the bottom plate 10 to adapt to boxes of different sizes, thereby meeting the tooling requirements of battery packs of different sizes. There are various implementation manners for the sliding connection between the positioning member 40 and the bottom plate 10. Exemplarily, for example, a chute extending along the first direction is provided on the bottom plate 10, a bolt is slidably fixed at the bottom end of the positioning member 40, and the bolt can slide in the chute and is fixedly connected to a nut through the chute to realize the movement and limitation of the positioning member 40 on the bottom plate 10; again, for example, a plurality of limiting holes 702 are provided on the bottom plate 10 along the first direction, a plug pin 901 is slidably arranged on the positioning member 40, and the plug pin 901 can be inserted into the limiting hole 702 to realize the movement and limitation of the positioning member 40 on the bottom plate 10.

[0072] In some embodiments, such as Figure 1 , Figure 2 and Figure 4 shown, the pressing mechanism 30 includes a first pressing plate 301 and a second pressing plate 302. The first pressing plate 301 and the second pressing plate 302 are respectively arranged on two sides of the first support plate 20 along the first direction, and at least one of the first pressing plate 301 and the second pressing plate 302 is slidably connected to the first support plate 20.

[0073] Specifically, the pressing mechanism 30 includes a first pressing plate 301 and a second pressing plate 302 distributed on two sides of the first support plate 20 along the first direction. Among them, the first pressing plate 301 can be fixedly arranged on one side of the first support plate 20, and the second pressing plate 302 is slidably arranged on the other side of the first support plate 20; or the first pressing plate 301 and the second pressing plate 302 are respectively slidably arranged on two sides of the first support plate 20. Among them, a slide rail 101 extending along the first direction can be arranged on the first support plate 20, and the first pressing plate 301 or the second pressing plate 302 is connected to the slide rail 101 on the first support plate 20 through a slider. By moving the first pressing plate 301 or / and the second pressing plate 302 along the first direction, a plurality of batteries installed on the first support plate 20 are pressed and fixed, ensuring the alignment flatness of the plurality of batteries.

[0074] In some embodiments, such as Figure 1 , Figure 2 and Figure 4 shown, the pressing mechanism 30 further includes a first driving part 303, and the pressing plate slidably connected to the first support plate 20 is fixedly connected to the first driving part 303 to drive the corresponding pressing plate to linearly move along the first direction.

[0075] Specifically, the first driving part 303 is fixedly connected to the first pressing plate 301 or the second pressing plate 302, and can drive the first pressing plate 301 or the second pressing plate 302 to linearly move in the first direction, thereby realizing the pressing and fixing of multiple batteries installed on the multiple first support plates 20, and can meet the pressing and fixing requirements for battery packs of different sizes. Among them, the first driving part 303 can be a lead screw motor, a cylinder or an electric push rod, etc. Among them, the first driving part 303 is fixedly arranged on the first support plate 20, and the first driving part 303 is detachably connected to the first support plate 20 by means of screwing, riveting, etc.

[0076] In some embodiments, such as Figure 1 , Figure 2 and Figure 4 shown, a fixing mechanism 50 is arranged on the bottom plate 10 between two adjacent first support plates 20, and the fixing mechanism 50 is used to fix the liquid cooling plate in the first direction.

[0077] Specifically, there is a fixing mechanism 50 between any two adjacent first support plates 20. The fixing mechanism 50 is distributed on both sides of the bottom plate 10 in the first direction, and the two side walls of the liquid cooling plate in the first direction are fixed by the fixing mechanism 50. That is, a liquid cooling plate is fixed between two adjacent rows of battery packs by the fixing mechanism 50, and the relative positions of two adjacent rows of battery packs and the liquid cooling plate can be adjusted by the sliding of the first support plate 20 on the bottom plate 10, so that a row of battery packs, the liquid cooling plate and another row of battery packs are closely adjacent to each other in the second direction, ensuring the stacking effect of the battery packs and improving the packing effect of the battery pack.

[0078] In some embodiments, such as Figure 4 and Figure 5 shown, the fixing mechanism 50 includes a first fixing part 510 and a second fixing part 520 distributed on the bottom plate 10 in the first direction. The first fixing part 510 and the second fixing part 520 are respectively provided with clamping grooves, and the clamping grooves of the first fixing part 510 and the clamping grooves of the second fixing part 520 are used to assemble and fix the two sides of the liquid cooling plate.

[0079] Specifically, the first fixing part 510 and the second fixing part 520 are distributed on both sides of the bottom plate 10 in the first direction, and U-shaped clamping grooves are formed on the opposite sides of the first fixing part 510 and the second fixing part 520. The two sides of the liquid cooling plate in the first direction can be inserted into the clamping grooves to realize the fixing constraint of the liquid cooling plate.

[0080] In some embodiments, such as Figure 4 and Figure 5As shown, the fixing mechanism 50 further includes a second support plate 60. The second support plate 60 is slidably connected to the bottom plate 10 along a second direction. The first fixing member 510 and the second fixing member 520 are disposed on the second support plate 60, and at least one of the first fixing member 510 and the second fixing member 520 is slidably connected to the second support plate 60 along a first direction.

[0081] Specifically, the sliding connection manner between the second support plate 60 and the bottom plate 10 is the same as that between the first support plate 20 and the bottom plate 10. By sliding the second support plate 60 on the bottom plate 10, the position of the liquid cooling plate along the second direction can be adjusted, so as to more conveniently adjust the relative positions of two adjacent rows of battery packs and the liquid cooling plate, further improve the stacking effect of the battery packs and the liquid cooling plate, and improve the packing effect of the battery pack.

[0082] Wherein, one of the first fixing member 510 and the second fixing member 520 is fixedly connected to the second support plate 60, and the other fixing member is slidably connected to the second support plate 60; or, both the first fixing member 510 and the second fixing member 520 are slidably connected to the second support plate 60, so that the moving position of the fixing member on the second support plate 60 can be adjusted to meet the tooling requirements of liquid cooling plates of different sizes, and can adapt to the tooling requirements of a preset size of battery packs, thereby improving the application range of the battery stacking device.

[0083] Wherein, the sliding connection manner between the fixing member and the second support plate 60 may be that a chute extending along the first direction is provided on the second support plate 60, a slider is provided on the fixing member, and the fixing member and the second support plate 60 are slidably connected through the matching slider and chute.

[0084] In some embodiments, as Figure 4 and Figure 5 shown, the fixing mechanism 50 further includes a first limiting member 70. The first limiting member 70 is used to limit the moving position of the fixing member slidably connected to the second support plate 60 along the first direction.

[0085] Specifically, the moving position of the first fixing member 510 or the second fixing member 520 on the second support plate 60 along the first direction is limited by the first limiting member 70, so as to meet the limiting and fixing of liquid cooling plates of different sizes and have better adaptability to the size of the battery packs.

[0086] In some embodiments, as Figure 4 and Figure 5As shown, the first limiting member 70 includes a limiting pin 701 and a plurality of limiting holes 702. Among them, the plurality of limiting holes 702 are distributed in a first direction on the second support plate 60. The limiting pin 701 slidably passes through a fixing member slidably connected to the second support plate 60 and is inserted and cooperatively connected with the limiting holes 702.

[0087] Specifically, a plurality of limiting holes 702 are arranged at intervals in the first direction on the second support plate 60. A limiting pin 701 is arranged on the first fixing member 510 and / or the second fixing member 520 slidably connected to the second support plate 60. Mounting holes are arranged on the first fixing member 510 and / or the second fixing member 520. The limiting pin 701 slidably passes through the mounting holes on the first fixing member 510 and / or the second fixing member 520 and is inserted into the limiting holes 702 on the second support plate 60 to realize the fixation of the first fixing member 510 and / or the second fixing member 520 to the second support plate 60. In this example, the first limiting member 70 can limit the moving position of the first fixing member 510 and / or the second fixing member 520 in the first direction on the second support plate 60. Among them, the limiting pin 701 can be a bolt, and the corresponding limiting hole 702 is a threaded hole, and the bolt can be assembled into the threaded hole to make the fixation of the first fixing member 510 and / or the second fixing member 520 to the second support plate 60 more firm.

[0088] In some embodiments, as Figure 4 and Figure 5 shown, support rods 530 are respectively arranged on the first fixing member 510 and the second fixing member 520. The support rod 530 on the first fixing member 510 and the support rod 530 on the second fixing member 520 respectively abut against the two end faces of the liquid cooling plate along the first direction.

[0089] Specifically, support rods 530 are respectively arranged on one side of the first fixing member 510 and the second fixing member 520 away from each other. The support rods 530 are slidably connected to the corresponding first fixing member 510 and second fixing member 520. For example, a clamping claw 540 is arranged at the bottom end of the support rod 530. Clamping plates 550 are respectively arranged on the first fixing member 510 and the second fixing member 520. The clamping plates 550 are respectively detachably connected to the first fixing member 510 and the second fixing member. The clamping claw 540 can slide on the clamping plate 550 to adjust the relative position of the support rod 530 to the first fixing member 510 and the second fixing member 520, so that the end faces of the support rods 530 of the first fixing member 510 and the second fixing member 520 respectively abut against the end faces of the liquid cooling plate along the first direction, increasing the firmness of the fixation of the liquid cooling plate.

[0090] In some embodiments, as Figures 1 to 4As shown, the device further includes a flipping mechanism 80, which is fixedly connected to the bottom plate 10, and the flipping mechanism 80 is used to drive the bottom plate 10 to perform a circumferential rotational movement.

[0091] Specifically, after the box body is buckled on the bottom plate 10, the bottom plate 10 is driven to rotate by the flipping mechanism 80, so that the box body, the battery pack located in the box body, and the pressing mechanism 30 rotate as a whole. For example, when the bottom plate 10 is rotated by 180°, the box body is located below the bottom plate 10, which is convenient for the battery pack composed of multiple rows of battery packs and the liquid cooling plates between adjacent battery packs on the bottom plate 10 to be buckled and installed into the box body. It is ensured that during the process of installing the battery pack into the box body, the relative positions of the multiple rows of battery packs and the relative positions of the multiple rows of battery packs and the liquid cooling plates will not change, and the alignment degree and flatness between the multiple rows of battery packs and between the battery packs and the liquid cooling plates are high, avoiding the dimensional offset of adjacent two rows of battery packs during the process of entering the box and the dimensional offset between the battery packs and the liquid cooling plates.

[0092] In some embodiments, as Figures 1 to 4 shown, the flipping mechanism 80 includes a second driving part, a driving rod 810 and a driven rod 820; wherein, the driving rod 810 is fixedly connected to one end of the bottom plate 10 along the first direction, and the driven rod 820 is rotatably connected to the other end of the bottom plate 10 along the first direction;

[0093] The second driving part is fixedly connected to the driving rod 810, and the second driving part is used to drive the driving rod 810 to rotate circumferentially, so that the bottom plate 10 rotates circumferentially under the support of the driving rod 810 and the driven rod 820.

[0094] Specifically, a first baffle 102 and a second baffle 103 are respectively and fixedly arranged on both sides of the bottom plate 10 along the first direction, and the first baffle 102 and the second baffle 103 are respectively perpendicular to the bottom plate 10. The second driving part is fixedly connected to the driving rod 810, and the driving rod 810 and the driven rod 820 are respectively symmetrically arranged on both sides of the first bottom plate 10 along the first direction. Among them, the driving rod 810 is fixedly connected to the first baffle 102, such as by screwing, riveting or other ways of fixed connection; the driven rod 820 is rotatably connected to the second baffle 103, such as by bearing connection. The second driving part drives the driving rod 810 to rotate, driving the bottom plate 10 and the driven rod 820 to rotate, realizing the rotation operation of each component on the bottom plate 10, and facilitating the buckling and installation operation of the battery packs and the liquid cooling plates on the bottom plate 10 into the box. Among them, during the circumferential rotation of the bottom plate 10, the driving rod 810 and the driven rod 820 provide strong support for the bottom plate 10 and components such as the battery packs, liquid cooling plates, and box body on the bottom plate 10.

[0095] In some embodiments, the second driving part includes a motor, and an output shaft of the motor is fixedly connected to the driving rod 810; alternatively, the second driving part includes a meshing-connected turbine 830 and a worm 840, and the turbine 830 is fixedly connected to the driving rod 810.

[0096] Specifically, the second driving part is a motor, and the motor drives the driving rod 810 to rotate, thereby driving the bottom plate 10 to rotate, realizing the rotation operation of components such as the battery pack, the liquid cooling plate, and the box body on the bottom plate 10, and facilitating the reverse boxing operation of the battery pack and the liquid cooling plate.

[0097] Or, as Figures 1 to 4 shown, the second driving part includes a meshing-connected turbine 830 and a worm 840. A driving rod 810 is fixed at the center of the turbine 830, and the driving rod 810 is fixedly connected to the bottom plate 10. Manually drive or use a motor to drive the worm 840 to rotate, thereby driving the turbine 830 to rotate, so that the bottom plate 10 rotates and drives the rotation operation of components such as the battery pack, the liquid cooling plate, and the box body on the bottom plate 10.

[0098] In some embodiments, as Figure 3 shown, a handle 850 is installed at one end of the worm 840.

[0099] Specifically, a handle 850 is installed on the worm 840. By holding the handle 850, the worm 840 is driven to rotate, and then the rotation operation of the driving rod 810 is realized under the cooperation of the turbine 830 and the worm 840.

[0100] In some embodiments, as Figure 1 、 Figure 2 and Figure 4 shown, the device further includes a first support frame 90 and a second support frame 91 extending along a third direction. The third direction is perpendicular to the plane where the first direction and the second direction intersect;

[0101] The driving rod 810 passes through the first support frame 90 and is fixedly connected to the bottom plate 10, and the driven rod 820 passes through the second support frame 91 and is rotatably connected to the bottom plate 10.

[0102] Specifically, the first support frame 90 and the second support frame 91 are respectively provided on both sides of the bottom plate 10 along the first direction; wherein the first support frame 90 has a first cavity inside, the active rod 810 is located in the first cavity, and the two ends of the active rod 810 respectively pass through the two side walls of the first support frame 90 and are rotatably connected thereto through bearings, and the side of the active rod 810 close to the bottom plate 10 is fixedly connected to the first baffle 102. The second support frame 91 has a second cavity, the driven rod 820 is located in the second cavity, the two ends of the driven rod 820 are respectively rotatably connected to the two side walls of the second support frame 91 through bearings, and the side of the driven rod 820 close to the bottom plate 10 is fixedly connected to the second baffle 103.

[0103] In some embodiments, Figure 1 and Figure 2 As shown, a dividing plate 811 is fixed to the outer circumference of the active rod 810, and the dividing plate 811 has a plurality of second limiting grooves extending radially, and the plurality of second limiting grooves are distributed circumferentially on the dividing plate 811, and a pin 901 is slidably provided on the first support frame 90, and the pin 901 is plug-fitted and connected with the second limiting groove.

[0104] Specifically, a dividing plate 811 is fixed to the outer circumference of the active rod 810 between the first baffle 102 and the first support frame 90, and the dividing plate 811 has a plurality of radially extending second limiting grooves, which are evenly distributed on the dividing plate 811 in the circumferential direction. A latch 901 is movably installed on the side wall of the first support frame 90, and the latch 901 is inserted into the corresponding second limiting groove of the dividing plate 811 to limit and fix the circumferential rotation of the active rod 810, thereby adjusting the circumferential rotation position of the bottom plate 10. In this example, the control of the flip angle of the bottom plate 10 can be achieved through the dividing plate 811 and the latch 901.

[0105] In some embodiments, Figure 1 and Figure 2 As shown, the device further includes a base 100 , and the base 100 is fixedly connected to the first support frame 90 and the second support frame 91 respectively, and a cavity penetrating along the second direction is provided between the base 100 and the bottom plate 10 .

[0106] Specifically, the first support frame 90 and the second support frame 91 are fixedly connected on both sides of the bottom plate 10 along the first direction, and the base 100 and the first support frame 90 and the second support frame 91 provide strong support for the bottom plate 10, which is convenient for stacking batteries and installing liquid cooling plates on the bottom plate 10. There is a cavity that runs through the base 100 and the bottom plate 10 along the second direction, which is convenient for the docking trolley to be inserted into the cavity to realize the transportation operation of the box after the tooling is completed. Among them, universal wheels can be set at the bottom end of the base 100 to facilitate the movement of the battery stacking device.

[0107] The method for using the battery stacking device provided in the embodiment of the present application includes:

[0108] The battery poles of the multiple batteries are assembled in the first limiting grooves 201 of the first support plate 20, and the multiple batteries are pressed and fixed by the pressing mechanism 30, so that the multiple batteries form a battery pack of a preset size; wherein the number of batteries placed on the multiple first support plates 20 is the same, ensuring that the sizes of the multiple rows of battery packs formed are the same;

[0109] A fixing mechanism 50 is used to fix the liquid cooling plate of the same size as the battery pack, so as to ensure that the size of the liquid cooling plate is the same as that of the battery pack, which is convenient for subsequent packaging operations;

[0110] Move the plurality of first support plates 20 along the first direction on the bottom plate 10 to adjust the spacing between two adjacent rows of battery packs to ensure that the two adjacent rows of battery packs and the liquid cooling plate between the modules are close together to form a battery pack;

[0111] Put the box upside down on the positioning mechanism of the bottom plate 10, so that the battery pack, the pressing mechanism 30, the fixing mechanism 50, etc. are located in the box;

[0112] The bottom plate 10 is driven to rotate circumferentially, so that the bottom plate 10 rotates 180°, and the box body is located below the bottom plate 10, and the bottom plate 10 is fixed in position after flipping through the indexing plate 811 and the latch 901;

[0113] Insert the docking trolley into the cavity between the base 100 and the bottom plate 10, and move it upward to the bottom plate 10 of the box body, loosen the constraints on the battery pack, and then the battery pack can be inverted into the box body, which is convenient for the transportation of the battery pack. Since the two side walls of the box body along the first direction are provided with avoidance spaces, the constraints on the battery pack by the fixing mechanism 50 and the clamping mechanism 30 can be released through the avoidance spaces, that is, the clamping and fixing constraints on the battery and the fixing constraints on the liquid cooling plate are released, and the battery pack can be inverted into the box.

[0114] The battery stacking device provided in the present application has a simple structure and is convenient for inverted stacking and splicing of battery packs. When the battery packs are inverted into the box, the stacking effect of multiple rows of battery packs and liquid cooling plates in the box is ensured, thereby ensuring the stacking accuracy and stacking efficiency of the battery pack.

[0115] The above description is only a preferred embodiment of the present application and an explanation of the technical principles applied. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept of the utility model. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) having similar functions disclosed in the present application.

Claims

1. A battery stacking device, characterized in that: include: A base plate (10), wherein a first support plate (20) extending along a first direction is mounted on the base plate (10), the first support plate (20) being slidably connected to the base plate (10) along a second direction, and the first direction intersects with the second direction; The first support plate (20) is provided with a first limiting groove (201) extending along the first direction, and the first limiting groove (201) is suitable for assembling a plurality of stacked batteries; A pressing mechanism (30) is provided on the first support plate (20), and the pressing mechanism (30) is used to press and fix a plurality of stacked batteries assembled on the first limiting groove (201) along the first direction; A positioning mechanism is provided on the bottom plate (10), and the positioning mechanism is suitable for assembling a battery group formed by a plurality of stacked batteries with a box body of a battery pack.

2. The battery stacking device according to claim 1, characterized in that: The positioning mechanism comprises a positioning piece (40) arranged at the circumferential edge of the bottom plate (10), a positioning groove (401) is provided on the positioning piece (40), and the box body is plug-fittedly connected to the positioning piece (40) through the positioning groove (401).

3. The battery stacking device according to claim 1, characterized in that: The clamping mechanism (30) comprises a first pressing plate (301) and a second pressing plate (302), wherein the first pressing plate (301) and the second pressing plate (302) are respectively arranged on both sides of the first supporting plate (20) along the first direction, and at least one of the first pressing plate (301) and the second pressing plate (302) is slidably connected to the first supporting plate (20).

4. The battery stacking device according to any one of claims 1 to 3, characterized in that: A fixing mechanism (50) is provided on the base plate (10) between two adjacent first support plates (20), and the fixing mechanism (50) is used to fix the liquid cooling plate along the first direction.

5. The battery stacking device according to claim 4, characterized in that: The fixing mechanism (50) comprises a first fixing member (510) and a second fixing member (520) which are located on the base plate (10) and distributed along a first direction, the first fixing member (510) and the second fixing member (520) are respectively provided with a card slot, and the card slot of the first fixing member (510) and the card slot of the second fixing member (520) are used to assemble and fix two sides of the liquid cooling plate.

6. The battery stacking device according to claim 5, characterized in that: The fixing mechanism (50) further comprises a second supporting plate (60), the second supporting plate (60) being slidably connected to the bottom plate (10) along a second direction, the first fixing member (510) and the second fixing member (520) being arranged on the second supporting plate (60), and at least one of the first fixing member (510) and the second fixing member (520) being slidably connected to the second supporting plate (60) along the first direction.

7. The battery stacking device according to claim 6, characterized in that: The fixing mechanism (50) further comprises a first limiting member (70), the first limiting member (70) being used to limit the moving position of a fixing member slidably connected to the second supporting plate (60) along a first direction; wherein: The first limiting member (70) includes a limiting pin (701) and a plurality of limiting holes (702), wherein the plurality of limiting holes (702) are distributed on the second support plate (60) along a first direction, and the limiting pin (701) slides through a fixing member slidably connected to the second support plate (60) and is plug-fittedly connected to the limiting holes (702).

8. The battery stacking device according to any one of claims 5 to 7, characterized in that: Support rods (530) are respectively arranged on the first fixing member (510) and the second fixing member (520), and the support rods (530) on the first fixing member (510) and the support rods (530) on the second fixing member (520) are respectively engaged with the end surfaces on both sides of the liquid cooling plate along the first direction.

9. The battery stacking device according to claim 1, characterized in that: The device further comprises a flipping mechanism (80), wherein the flipping mechanism (80) is fixedly connected to the bottom plate (10), and the flipping mechanism (80) is used to drive the bottom plate (10) to perform circumferential rotational motion; wherein, The flipping mechanism (80) comprises a second driving part, an active rod (810) and a driven rod (820); wherein the active rod (810) is fixedly connected to one end of the bottom plate (10) along the first direction, and the driven rod (820) is rotationally connected to the other end of the bottom plate (10) along the first direction; The second driving part is fixedly connected to the active rod (810), and is used to drive the active rod (810) to rotate circumferentially, so that the base plate (10) rotates circumferentially under the support of the active rod (810) and the driven rod (820).

10. The battery stacking device according to claim 9, characterized in that: The device further comprises a first support frame (90) and a second support frame (91) extending along a third direction, wherein the third direction is perpendicular to a plane where the first direction and the second direction intersect; The active rod (810) passes through the first support frame (90) and is fixedly connected to the bottom plate (10), and the driven rod (820) passes through the second support frame (91) and is rotatably connected to the bottom plate (10); A dividing plate (811) is fixed circumferentially on the outer side of the active rod (810), and the dividing plate (811) has a plurality of second limiting grooves extending in the radial direction, and the plurality of second limiting grooves are circumferentially distributed on the dividing plate (811). A latch (901) is slidably provided on the first support frame (90), and the latch (901) is plug-fittedly connected to the second limiting groove.