Sectional type motor stator structure assembly
By setting grooves on the circumference of the inner core of the segmented motor stator structure assembly, and using the slots and connecting convex strips of the outer core, the problem of inconvenient winding disassembly and assembly caused by small internal space of the stator is solved, and a more convenient winding disassembly and assembly process is achieved.
Patent Information
- Application Number
- CN202421867515.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the stator structural components of segmented motors, due to the small internal space of the stator core, it is inconvenient to winding and disassembly.
A segmented motor stator structure assembly is designed. By opening multiple grooves on the circumference of the inner core and setting slots on the inner wall of the outer core, connecting the convex strips and the slots are inserted into each other, making the outer core removable, thereby exposing the grooves and facilitating the winding disassembly.
Through the disassembly of the outer core, the operating space during winding disassembly is effectively increased, making winding disassembly more convenient.
Smart Images

Figure CN223007377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of motors, and particularly to a segmented motor stator structure assembly. Background Technique
[0002] The motor stator is the stationary part of the motor. The motor stator is an important component of motors such as generators and starters. The stator is an important part of the motor. The stator consists of a stator core, a stator winding, and a frame. The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be cut by the magnetic field lines in the rotating magnetic field to generate (output) current. The Chinese motor parts market is distributed in the southeastern coastal areas and the Yangtze River Delta region.
[0003] The current segmented motor stator structure assembly, as described in the patent with the publication number CN202111540U, is composed of multiple iron core sheets; the iron core sheets are quarter-circular thin sheets, and multiple tooth grooves are formed by inward depressions on the inner arc edges of each iron core sheet. Four iron core sheets form a group to form a ring, and then multiple groups of rings are stacked together, and the joints on adjacent rings are staggered.
[0004] Regarding the above related technologies, the inventor believes that setting the grooves for the windings to bypass inside the segmented stator core makes the operation inconvenient when disassembling and assembling the windings because the internal space of the segmented stator core is narrow. Content of the Utility Model
[0005] The purpose of the utility model is to provide a segmented motor stator structure assembly to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A segmented motor stator structure assembly includes
[0008] An inner stator mechanism, the inner stator mechanism includes an inner iron core, a plurality of grooves are formed in a circumferential array on the outer side of the inner iron core, a plurality of connecting ribs are fixedly connected in a circumferential array on the outer side of the inner iron core, and a plurality of windings are wound around the outer side of the inner iron core in a circumferential array. Each group of windings is arranged inside the groove;
[0009] An outer stator mechanism, the outer stator mechanism includes an outer iron core sleeved on the outer side of the inner iron core, a plurality of slots are formed in a circumferential array on the inner wall of the outer iron core, each group of connecting ribs is respectively inserted into each group of slots, and the connecting ribs are detachably connected to the outer iron core.
[0010] As a further solution of the present utility model: The inner iron core includes end plates respectively arranged on both sides inside the outer iron core. A plurality of first screws are arranged in a circular array and penetrate through between the two groups of end plates. A plurality of iron sheets penetrate through the outer sides of each group of first screws, and the iron sheets of each group are in contact with each other. First nuts are symmetrically and threadedly connected to the outer sides of each group of first screws.
[0011] As a further solution of the present utility model: Insulating gasket rings are symmetrically arranged on the opposite sides of the two groups of end plates. Each group of first screws penetrates through the insulating gasket rings on both sides, and the first nuts on both sides are respectively in contact with the insulating gasket rings on both sides.
[0012] As a further solution of the present utility model: First insulating tubes are sleeved on the outer sides of the two groups of first screws, and each group of first insulating tubes penetrates through the iron sheets and the end plates.
[0013] As a further solution of the present utility model: A plurality of second screws penetrate through the inner part of the outer iron core in a circular array. Retaining rings are arranged on both sides of the outer iron core. The second screws penetrate through the retaining rings. A plurality of second nuts are arranged in a circular array on the side of the retaining ring away from the outer iron core, and the second nuts are adapted to the second screws.
[0014] As a further solution of the present utility model: Pulling rings are fixedly connected to the outer sides of the second nuts on one side of each group.
[0015] As a further solution of the present utility model: Second insulating sleeves are sleeved on the outer sides of the second screws, and each group of second insulating sleeves penetrates through the outer iron core.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] After the present utility model adopts the above structure, through the mutual cooperation of the groove, the inner iron core, the connecting rib, the outer iron core and the slot, when disassembling and assembling the winding, only need to remove the outer iron core from the outside of the connecting rib, so that each group of grooves is exposed, and then the winding can be disassembled and assembled. Due to the removal of the outer iron core, the operation space for disassembling and assembling the winding is effectively increased, thus making the disassembly and assembly of the winding more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The following further describes the present utility model in detail with reference to the embodiments in the drawings, but does not constitute any limitation to the present utility model.
[0019] Figure 1 It is a schematic diagram of the overall structure of a segmented motor stator structure assembly.
[0020] Figure 2 It is a schematic diagram of the inner iron core structure of a segmented motor stator structure assembly.
[0021] Figure 3 It is a sectional motor stator structure component Figure 2 Schematic diagram of the structure of part A
[0022] Figure 4 It is a top-down sectional view of the structure of the first screw in a sectional motor stator structure component
[0023] In the figure: 1. Inner stator mechanism; 101. Inner iron core; 1011. Iron sheet; 1012. End piece; 1013. Insulating gasket ring; 1014. First screw; 1015. First nut; 1016. First insulating tube; 102. Groove; 103. Connecting rib; 104. Winding; 2. Outer stator mechanism; 201. Outer iron core; 202. Second screw; 203. Retaining ring; 204. Slot; 205. Second insulating sleeve
[0024] Tube; 206. Second nut; 207. Pull ring Specific implementation mode
[0025] The technical solution of this patent will be further described in detail below in conjunction with the specific implementation mode
[0026] Please refer to Figures 1-4 , a sectional motor stator structure component, including an inner stator mechanism 1. The inner stator mechanism 1 includes an inner iron core 101. A plurality of grooves 102 are formed in a circumferential array on the outer side of the inner iron core 101. A plurality of connecting ribs 103 are fixedly connected in a circumferential array on the outer side of the inner iron core 101. A plurality of windings 104 are wound around the outer side of the inner iron core 101 in a circumferential array. Each group of windings 104 is arranged inside the groove 102. The groove 102 is provided for accommodating the winding 104. The inner iron core 101 includes end pieces 1012 respectively arranged on both sides inside the outer iron core 201. A plurality of first screws 1014 penetrate through the two groups of end pieces 1012 in a circumferential array. The end pieces 1012 can limit the iron sheets 1011, so that grooves 102 are formed between adjacent two iron sheets 1011
[0027] First insulating tubes 1016 are sleeved on the outer sides of the two groups of first screws 1014. Each group of first insulating tubes 1016 penetrates through the iron sheets 1011 and the end pieces 1012. The first insulating tubes 1016 can separate the iron sheets 1011 and the end pieces 1012 from the first screws 1014, thus playing an insulating role. A plurality of iron sheets 1011 penetrate through the outer sides of each group of first screws 1014. The iron sheets 1011 of each group are in contact with each other. First nuts 1015 are symmetrically threadedly connected to the outer sides of each group of first screws 1014. The first nuts 1015 can limit the end pieces 1012, so as to clamp and fix each group of iron sheets 1011
[0028] Insulating gasket rings 1013 are symmetrically arranged on the opposite sides of the two groups of end pieces 1012. Each group of first screws 1014 passes through the insulating gasket rings 1013 on both sides, and the first nuts 1015 on both sides are respectively in contact with the insulating gasket rings 1013 on both sides. The setting of the insulating gasket rings 1013 can separate the first nuts 1015 from the end pieces 1012, thus playing an insulating role. The outer stator mechanism 2 includes an outer iron core 201 sleeved on the outer side of the inner iron core 101. A plurality of slots 204 are formed in the inner wall of the outer iron core 201 in an annular array. Each group of connecting ribs 103 are respectively inserted into the interiors of the slots 204. The setting of the slots 204 can allow the connecting ribs 103 to be inserted. After the connecting ribs 103 are inserted into the slots 204, the outer iron core 201 can block each group of grooves 102, thus realizing the function of isolating and protecting the winding 104.
[0029] The connecting ribs 103 are detachably connected to the outer iron core 201. A plurality of second screws 202 penetrate through the outer iron core 201 in an annular array inside the outer iron core 201. A second insulating sleeve 205 is sleeved on the outer side of the second screw 202. Each group of second insulating sleeves 205 passes through the outer iron core 201. The setting of the second insulating sleeves 205 can separate the outer iron core 201 from the second screws 202, thus playing an insulating role. Retaining rings 203 are arranged on both sides of the outer iron core 201. The second screws 202 pass through the retaining rings 203. The setting of the retaining rings 203 can limit the connecting ribs 103 to reduce the probability of the connecting ribs 103 disengaging from the interiors of the slots 204. A plurality of second nuts 206 are arranged in an annular array on the side of the retaining ring 203 away from the outer iron core 201. The second nuts 206 are adapted to the second screws 202. The setting of the second nuts 206 is used to limit the retaining ring 203 after being screwed onto the outer side of the second screw 202. Pulling rings 207 are fixedly connected to the outer sides of each group of second nuts 206 on one side. The setting of the pulling rings 207 can facilitate the traction of the second nuts 206, making it convenient to pull the entire stator out of the interior of the motor housing when disassembling and assembling the entire stator.
[0030] When in use, when the winding 104 is damaged and needs to be replaced, the motor cover can be opened. First, remove the rotor of the motor, then remove the connection between the outer iron core 201 and the motor housing. Then, fix a rope or a hook on the pull ring 207. Then, the entire stator can be pulled out of the motor housing through the rope or the hook. Next, the second nuts 206 on one side can be unscrewed, and then the outer iron core 201 can be removed from the outside of the connecting rib 103. Then, the damaged winding 104 can be disassembled from the outside of the inner iron core 101. Next, a new winding 104 can be replaced. Since the outer iron core 201 is removed, space is provided for the disassembly and assembly of the winding 104, making the disassembly and assembly of the winding 104 more convenient. Then, the connecting ribs 103 can be aligned with the slots 204, and then the outer iron core 201 can be sleeved on the outside of the connecting rib 103 again, and the second nut 206 can be tightened again.
[0031] The above-mentioned embodiments are the preferred embodiments of the present invention, which are only used to conveniently illustrate the present invention and do not impose any formal restrictions on the present invention. Any person with ordinary knowledge in the technical field can, without departing from the technical features of the present invention, make equivalent embodiments with partial changes or modifications using the technical content disclosed in the present invention, and without departing from the technical feature content of the present invention, still fall within the scope of the technical features of the present invention.
Claims
1. A segmented motor stator structural component, characterized in that: include An inner stator mechanism (1), the inner stator mechanism (1) comprising an inner iron core (101), a plurality of grooves (102) being provided in an annular array on the circumference of the inner iron core (101), a plurality of connecting convex strips (103) being fixedly connected in an annular array on the outer side of the inner iron core (101), a plurality of windings (104) being wound in an annular array on the outer side of the inner iron core (101), and each group of the windings (104) being arranged inside the grooves (102); An outer stator mechanism (2), the outer stator mechanism (2) comprising an outer iron core (201) sleeved on the outer side of the inner iron core (101), the inner wall of the outer iron core (201) being provided with a plurality of slots (204) in a ring array, each group of the connecting ridges (103) being respectively inserted into the interior of each group of the slots (204), and the connecting ridges (103) being detachably connected to the outer iron core (201).
2. A segmented motor stator structural assembly according to claim 1, characterized in that: The inner iron core (101) comprises end plates (1012) respectively arranged on both sides of the inner part of the outer iron core (201); a plurality of first screw rods (1014) are passed through in a ring array between two groups of the end plates (1012); a plurality of iron plates (1011) are passed through the outer side of each group of the first screw rods (1014); each group of the iron plates (1011) are abutted against each other; and the outer side of each group of the first screw rods (1014) is symmetrically threadedly connected with a first nut (1015).
3. A segmented motor stator structural assembly according to claim 2, characterized in that: Insulating gaskets (1013) are symmetrically provided on opposite sides of the two groups of end pieces (1012), the first screws (1014) of each group penetrate the insulating gaskets (1013) on both sides, and the first nuts (1015) on both sides are respectively in contact with the insulating gaskets (1013) on both sides.
4. A segmented motor stator structural assembly according to claim 3, characterized in that: The outer sides of the two groups of the first screw rods (1014) are sleeved with first insulating tubes (1016), and each group of the first insulating tubes (1016) penetrates the iron sheet (1011) and the end sheet (1012).
5. The segmented motor stator structural assembly according to claim 1, characterized in that: The outer core (201) has a plurality of second screw rods (202) extending in an annular array inside, retaining rings (203) are provided on both sides of the outer core (201), the second screw rods (202) extend through the retaining rings (203), and a plurality of second nuts (206) are provided in an annular array on a side of the retaining ring (203) away from the outer core (201), the second nuts (206) being adapted to the second screw rods (202).
6. A segmented motor stator structural assembly according to claim 5, characterized in that: The outer sides of each group of the second nuts (206) on one side are fixedly connected with pull rings (207).
7. A segmented motor stator structural assembly according to claim 6, characterized in that: A second insulating sleeve (205) is sleeved on the outer side of the second screw rod (202), and each group of the second insulating sleeves (205) passes through the outer iron core (201).
Citation Information
Patent Citations
Section-type stator core
CN202111540U