Thermal insulation photovoltaic module and roof system

By adopting photovoltaic glass with vacuum structure and combined with power generation function, the BIPV system's shortcomings in thermal insulation performance are solved, and efficient infrared and thermal conduction insulation is achieved, reducing costs and installation difficulties.

CN223007822UActive Publication Date: 2025-06-20CNBM CHENGDU OPTOELECTRONICS MATERIAL
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Patent Information

Application Number
CN202421793482.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-20
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing BIPV systems have shortcomings in thermal insulation performance, especially in infrared insulation and thermal conduction insulation, and the thermal insulation performance of power generation glass is poor in the case of opaque light.

Method used

Photovoltaic glass adopting a vacuum structure, including a power generation glass layer, a first intermediate film and a vacuum glass layer, is connected in sequence from top to bottom, and the vacuum glass layer is connected to the connecting purlin. This structure is isolated by vacuum medium, which improves thermal insulation performance, and combines power generation function to form an efficient thermal insulation photovoltaic module.

Benefits of technology

It effectively solves the problems of infrared heat insulation and thermal conduction insulation, improves the thermal insulation performance of photovoltaic glass, reduces light reflectivity, avoids light pollution, and reduces project costs and installation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermal insulation photovoltaic assembly and a roof system, and relates to the technical field of photovoltaic roofs, and the thermal insulation photovoltaic assembly comprises photovoltaic glass, a connecting purline and a supporting backboard. The plurality of connecting purlines are arranged on the supporting back plate in parallel, and the plurality of pieces of photovoltaic glass are connected to the plurality of connecting purlines; the photovoltaic glass comprises a power generation glass layer, a first intermediate film and a vacuum glass layer. The power generation glass layer, the first middle film and the vacuum glass layer are sequentially connected from top to bottom, and the vacuum glass layer is connected to the connecting purline. According to the utility model, the problems of infrared heat insulation and heat conduction heat insulation can be solved, and the problem of heat insulation can be well solved under the condition that the power generation glass is light-proof.
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Description

Technical Field

[0001] This application relates to the technical field of photovoltaic roofs, and more particularly, to a thermal insulation photovoltaic module and a roof system Background Art

[0002] With the increasing global demand for renewable energy, the building integrated photovoltaic (BIPV) system, as a green and environmentally friendly energy solution, has received extensive attention. The BIPV system can not only convert solar energy into electricity, reducing dependence on traditional energy, but also be combined with building design to enhance the aesthetics and functionality of buildings. Therefore, it is of great significance to evaluate and study the power generation efficiency of the BIPV system

[0003] The BIPV system is a system that combines solar photovoltaic panels with building materials, and its main functions are power generation and building decoration. The advantage of the system is that it can simultaneously meet the aesthetic requirements and energy needs of buildings, reducing dependence on traditional energy and independent power supply systems

[0004] Existing BIPV products are made by deep-processing low-emissivity glass into a hollow structure, and this power generation glass uses infrared reflection and heat conduction methods for heat insulation. Its performance is relatively poor Summary of the Utility Model

[0005] The main purpose of this application is to provide a thermal insulation photovoltaic module and a roof structure, which can solve the problems of infrared heat insulation and heat conduction heat insulation, and can also solve the problem of better heat insulation of power generation glass even in the case of non-light transmission

[0006] The embodiments of the present utility model are implemented as follows

[0007] In a first aspect, the present utility model provides a thermal insulation photovoltaic module, including photovoltaic glass, connecting purlins, and a supporting backboard; multiple said connecting purlins are arranged in parallel on the supporting backboard, and multiple said photovoltaic glasses are connected to multiple said connecting purlins

[0008] The photovoltaic glass includes a power generation glass layer, a first intermediate film, and a vacuum glass layer; the power generation glass layer, the first intermediate film, and the vacuum glass layer are connected in sequence from top to bottom, and the vacuum glass layer is connected to the connecting purlins

[0009] In an alternative embodiment, the photovoltaic glass further includes a second intermediate film and a tempered glass layer, the tempered glass layer is disposed on the bottom surface of the vacuum glass layer, the second intermediate film is disposed between the vacuum glass layer and the tempered glass layer, and the tempered glass layer is connected to the connecting purlins

[0010] In an alternative embodiment, the connecting purlin includes a support member, a fixing base, and a connecting member; two of the support members are respectively connected to the left and right sides of the top surface of the fixing base, the bottom of the fixing base is fixed on the support backplate, and two of the connecting members are respectively disposed on the two support members and connect the photovoltaic glass.

[0011] In an alternative embodiment, the top of the support member is provided with a mounting portion for connecting the connecting member, and the cross-sectional shape of the mounting portion is L-shaped.

[0012] In an alternative embodiment, a socket strip is provided in the middle of the support member, a slot for receiving the socket strip is provided on the fixing base, and the shape of the slot corresponds to the shape of the socket strip.

[0013] In an alternative embodiment, a bent portion is provided at the bottom of the support member, a clamping groove is provided on the fixing base, and the bent portion is inserted into the clamping groove.

[0014] In an alternative embodiment, the fixing base is fixedly connected to the support backplate by bolts.

[0015] In an alternative embodiment, the connecting purlin is made of alloy steel.

[0016] In an alternative embodiment, a waterproof layer is provided on the top surface of the support backplate.

[0017] In a second aspect, the present invention provides a roof system including a heat-insulating photovoltaic module as described in any one of the above.

[0018] The beneficial effects achievable by the present invention.

[0019] The present invention provides a heat-insulating photovoltaic module, including a photovoltaic glass, a connecting purlin, and a support backplate; a plurality of connecting purlins are arranged in parallel on the support backplate, and a plurality of photovoltaic glasses are connected to the plurality of connecting purlins; the photovoltaic glass includes a power generation glass layer, a first intermediate film, and a vacuum glass layer; the power generation glass layer, the first intermediate film, and the vacuum glass layer are connected in sequence from top to bottom, and the vacuum glass layer is connected to the connecting purlin.

[0020] By using a photovoltaic glass with a vacuum structure, the present invention effectively solves the problems of infrared heat insulation and heat conduction heat insulation. Compared with the prior art, this structure enables the power generation glass layer to effectively handle the heat insulation problem even when it is opaque, greatly improving the heat insulation performance of the photovoltaic glass.

[0021] In addition, the power generation glass can generate electricity, and the generated electricity can be supplied to the building through the system; the vacuum glass layer has good heat insulation performance. When the two are combined into one to form a building envelope structure, it is a product that combines energy empowerment and energy conservation. It uses the method of vacuum medium isolation for heat insulation. Compared with the hollow structure, it has less reflectivity during use and will not cause light pollution. Secondly, after the vacuum glass layer is combined with the power generation glass, it can solve the technical problems of light spots and moiré fringes. In addition, the performance of the power generation glass with a vacuum structure is superior to other building materials, and the weight does not need to be increased, reducing project costs and installation costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0023] Figure 1 FIG. is a partial structural schematic diagram of a heat-insulating photovoltaic module provided by an embodiment of the present invention;

[0024] Figure 2 FIG. is a structural schematic diagram of a photovoltaic glass provided by an embodiment of the present invention.

[0025] ICON:

[0026] 10 - Photovoltaic glass; 11 - Power generation glass layer; 12 - First intermediate film; 13 - Vacuum glass layer; 14 - Second intermediate film; 15 - Tempered glass layer; 20 - Connecting purlin; 21 - Support member; 211 - Installation part; 212 - Socket; 213 - Bending part; 22 - Fixed seat; 221 - Slot; 222 - Card slot; 23 - Connecting piece; 30 - Support back plate; 31 - Waterproof layer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0028] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0029] In the present utility model, unless otherwise clearly defined and limited, terms such as "connection" and "fixation" shall be understood in a broad sense. For example, "fixation" may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0031] As Figure 1 and Figure 2 shown, this embodiment provides a heat-insulating photovoltaic module, which includes a photovoltaic glass 10, connecting purlins 20, and a supporting backboard 30; multiple connecting purlins 20 are arranged in parallel on the supporting backboard 30, and multiple photovoltaic glasses 10 are connected to the multiple connecting purlins 20; the photovoltaic glass 10 includes a power generation glass layer 11, a first intermediate film 12, and a vacuum glass layer 13; the power generation glass layer 11, the first intermediate film 12, and the vacuum glass layer 13 are connected in sequence from top to bottom, and the vacuum glass layer 13 is connected to the connecting purlin 20.

[0032] By adopting the photovoltaic glass 10 with a vacuum structure in this embodiment, the problems of infrared heat insulation and heat conduction heat insulation are effectively solved. Compared with the prior art, this structure enables the power generation glass layer 11 to effectively handle the heat insulation problem even when it is opaque, greatly improving the heat insulation performance of the photovoltaic glass 10.

[0033] In addition, the power generation glass can generate electricity, and the generated electricity can be provided to the building for use through the system; the vacuum glass layer 13 has good heat insulation performance. When the two are combined into one and form a building envelope structure, it is a product that combines energy empowerment and energy conservation. It uses the method of vacuum medium isolation for heat insulation. Compared with the hollow structure, it has less reflectivity during use and will not cause light pollution. Secondly, after the vacuum glass layer 13 is combined with the power generation glass, it can solve the technical problems of light spots and Moiré fringes. In addition, the performance of the power generation glass with a vacuum structure is superior to other building materials, and the weight does not need to be increased, reducing project costs and installation costs.

[0034] In an alternative embodiment, the photovoltaic glass 10 further includes a second interlayer film 14 and a tempered glass layer 15. The tempered glass layer 15 is disposed on the bottom surface of the vacuum glass layer 13, the second interlayer film 14 is disposed between the vacuum glass layer 13 and the tempered glass layer 15, and the tempered glass layer 15 is connected to the connecting purlin 20.

[0035] Specifically, in this embodiment, by introducing the second interlayer film 14 and the tempered glass layer 15, a composite structure of the vacuum glass layer 13, the second interlayer film 14, and the tempered glass layer 15 is formed. The setting of the tempered glass layer 15 enables the photovoltaic glass 10 to have higher strength and stability when subjected to external pressure or temperature changes, greatly reducing the risk of loss caused by glass breakage. Secondly, the structure of the photovoltaic glass 10 adopts the second interlayer film 14 between the vacuum glass layer 13 and the tempered glass layer 15, which can effectively block heat transfer, reduce heat loss, and improve the heat preservation performance of the photovoltaic glass 10. This improvement enables the photovoltaic glass 10 to maintain good power generation efficiency in cold environments, further expanding its application range. Thirdly, in this embodiment, the tempered glass layer 15 is disposed on the bottom surface of the vacuum glass layer 13 and is connected to the connecting purlin 20, making the structure of the entire photovoltaic glass 10 module more compact and stable. This structural design is beneficial to improving the installation efficiency of the photovoltaic glass 10, reducing the installation cost, and at the same time improving the overall reliability of the photovoltaic power generation system.

[0036] In an alternative embodiment, the connecting purlin 20 includes a support member 21, a fixing base 22, and a connecting member 23; two support members 21 are respectively connected to the left and right sides of the top surface of the fixing base 22, the bottom of the fixing base 22 is fixed on the support back plate 30, and two connecting members 23 are respectively disposed on the two support members 21 and are connected to the photovoltaic glass 10. Specifically, the connecting member 23 can be a rubber strip coated with glue.

[0037] It can be understood that the stability of the connecting purlin 20 often depends on a complex connection structure. In this embodiment, through the three-in-one design of the support member 21, the fixing base 22, and the connecting member 23, the overall structure is made more compact and stable.

[0038] The support member 21 is respectively connected to the left and right sides of the top surface of the fixed seat 22, effectively dispersing the pressure and improving the impact resistance and durability of the connection part.

[0039] Furthermore, the bottom of the fixed seat 22 is fixed on the support back plate 30. This design increases the strength of the overall structure, enabling it to have better anti-deformation ability when bearing external loads, thereby ensuring the firm installation of the photovoltaic glass 10 and avoiding potential safety hazards caused by structural looseness.

[0040] In an alternative embodiment, an installation portion 211 for connecting the connecting member 23 is provided at the top of the support member 21, and the cross-sectional shape of the installation portion 211 is L-shaped.

[0041] It can be understood that the design of the L-shaped cross-sectional shape makes the installation portion 211 of the connecting member 23 have better stability and firmness. The L-shaped cross-section can effectively increase the contact area between the support member 21 and the connecting member 23, thereby enhancing the connection stability. This feature plays a positive role in improving the overall structural strength, making the product more reliable during use and reducing the failures and maintenance costs caused by loose connections.

[0042] Furthermore, the L-shaped cross-sectional installation portion 211 facilitates the installation and disassembly of the connecting member 23. Due to the unique design of the L-shaped cross-section, the connecting member 23 can be more easily aligned and fixed with the support member 21, greatly simplifying the installation process and reducing the installation difficulty. At the same time, the disassembly process is also more convenient, providing convenience for the maintenance and replacement of the connecting member 23.

[0043] In an alternative embodiment, a socket strip 212 is provided in the middle of the support member 21, and a slot 221 for accommodating the socket strip 212 is provided on the fixed seat 22, and the shape of the slot 221 corresponds to the shape of the socket strip 212.

[0044] Specifically, the cross-sectional shape of the socket strip 212 is arrow-shaped, and the shape of the slot 221 is concave-shaped.

[0045] The design of this embodiment makes the connection between the support member 21 and the fixed seat 22 more convenient. The precise matching of the socket strip 212 and the slot 221 greatly reduces the assembly time and improves the production efficiency. Compared with the prior art, there is no need for complex installation steps, and only the socket strip 212 needs to be inserted into the corresponding slot 221, greatly reducing the labor intensity.

[0046] In an alternative embodiment, a bent portion 213 is provided at the bottom of the support member 21, and a card slot 222 is provided on the fixed seat 22, and the bent portion 213 is inserted into the card slot 222.

[0047] It can be understood that by providing a bent portion 213 at the bottom of the support member 21, the support member 21 can be more firmly fixed when inserted into the card slot 222 of the fixed seat 22. This structural design not only improves the overall connection strength, but also avoids structural looseness or detachment caused by unstable connection, improving the safety and reliability of the product.

[0048] In an alternative embodiment, the fixed seat 22 is fixedly connected to the support back plate 30 by bolts.

[0049] In an alternative embodiment, the connecting purlin 20 is made of alloy steel. It can be understood that the main structure of the connecting purlin 20 is made of alloy steel material, which has excellent mechanical properties and corrosion resistance, and can meet the usage requirements in various harsh environments.

[0050] In an alternative embodiment, a waterproof layer 31 is provided on the top surface of the support back plate 30.

[0051] Furthermore, the support back plate 30 is made of a material with a certain strength and toughness, including a top surface, a bottom surface, and four peripheral edges. Its shape and size can be designed according to the actual application scenario; a waterproof layer 31 is provided on the top surface of the support back plate 30. The waterproof layer 31 is made of a material with excellent waterproof performance, such as polymer materials, waterproof coatings, etc. The waterproof layer 31 covers the entire top surface, effectively preventing water penetration.

[0052] A thermal insulation photovoltaic module provided in this embodiment has the following advantages:

[0053] In this embodiment, by adopting the photovoltaic glass 10 with a vacuum structure, the problems of infrared heat insulation and heat conduction heat insulation are effectively solved. Compared with the prior art, this structure enables the power generation glass layer 11 to effectively handle the heat insulation problem even when it is opaque, greatly improving the heat insulation performance of the photovoltaic glass 10; the power generation glass can generate electricity, and the electric energy can be provided to the building through the system; the vacuum glass layer 13 has good heat insulation performance. When the two are combined into one and form a building maintenance structure, it is a product with energy empowerment + energy conservation. By using the method of vacuum medium isolation for heat insulation, compared with the hollow structure, it has less reflectivity during use and will not cause light pollution; secondly, after the vacuum glass layer 13 is combined with the power generation glass, the technical problems of light spots and moiré fringes can be solved; in addition, the power generation glass with a vacuum structure can reduce the heat transfer coefficient to 0.5 W / m2·K without increasing the thickness of the glass or the chamber, and its performance is superior to other building materials. The weight does not need to be increased either, reducing the project cost and installation cost.

[0054] The above are only the preferred embodiments of the present application, and do not limit the patent scope of the present application accordingly. Any equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present application, or directly or indirectly applied in other related technical fields, are similarly included in the patent protection scope of the present application.

Claims

1. A thermal insulation photovoltaic module, characterized in that: It comprises photovoltaic glass, connecting purlins and a supporting back plate; a plurality of connecting purlins are arranged in parallel on the supporting back plate, and a plurality of photovoltaic glasses are connected to the plurality of connecting purlins; The photovoltaic glass comprises a power generation glass layer, a first intermediate film and a vacuum glass layer; the power generation glass layer, the first intermediate film and the vacuum glass layer are connected in sequence from top to bottom, and the vacuum glass layer is connected to the connecting purlin.

2. A thermal insulation photovoltaic assembly according to claim 1, characterized in that: The photovoltaic glass further comprises a second intermediate film and a tempered glass layer, wherein the tempered glass layer is arranged on the bottom surface of the vacuum glass layer, the second intermediate film is arranged between the vacuum glass layer and the tempered glass layer, and the tempered glass layer is connected to the connecting purlin.

3. A thermal insulation photovoltaic assembly according to claim 1, characterized in that: The connecting purlin includes a support member, a fixing seat and a connecting member; the two support members are respectively connected to the left and right sides of the top surface of the fixing seat, the bottom of the fixing seat is fixed to the supporting back plate, and the two connecting members are respectively arranged on the two support members and connected to the photovoltaic glass.

4. A thermal insulation photovoltaic assembly according to claim 3, characterized in that: A mounting portion connected to the connecting member is disposed on the top of the supporting member, and the cross-sectional shape of the mounting portion is L-shaped.

5. The thermal insulation photovoltaic assembly according to claim 3, characterized in that: A plug strip is arranged in the middle of the support member, and a slot for accommodating the plug strip is arranged on the fixing seat, and the shape of the slot corresponds to the shape of the plug strip.

6. The thermal insulation photovoltaic assembly according to claim 3, characterized in that: The bottom of the support member is provided with a bending portion, the fixing seat is provided with a slot, and the bending portion is inserted into the slot.

7. The thermal insulation photovoltaic assembly according to claim 3, characterized in that: The fixing seat is fixedly connected to the supporting back plate by bolts.

8. The thermal insulation photovoltaic assembly according to claim 1, characterized in that: The connecting purlin is made of alloy steel.

9. The thermal insulation photovoltaic assembly according to claim 1, characterized in that: The top surface of the supporting back plate is provided with a waterproof layer.

10. A roof system, characterized in that: A thermal insulation photovoltaic module comprising any one of claims 1 to 9.