Multi-purpose leisure snack punch forming experimental device

Abstract

The utility model discloses a multi-purpose leisure snack punch forming experiment device which comprises a base body frame. The lower disc is arranged on the lower layer of the base body frame, a lower mold penetrating through the disc face is arranged on the lower disc, the lower disc is connected with a first driving assembly, and the first driving assembly is used for driving the lower disc to move in the vertical direction; the upper disc is arranged on the upper layer of the base body frame and connected with the second driving assembly, a detachable upper mold is arranged on the upper disc and corresponds to the lower mold, and the second driving assembly is used for driving the upper mold to move in the vertical direction; the feeding assembly is detachably arranged on the base body frame, and the feeding assembly is used for adding materials into the lower disc; and the tray is arranged below the lower disc and can be drawn out from the lower part of the lower disc. The multi-purpose snack punch forming experiment device can be applied to research and development of meatball food, the research and development efficiency of food is higher compared with equipment on a production line, and resource waste can be reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing and production equipment, and more specifically, to a multi-purpose stamping and forming experimental device for leisure snacks. Background Art

[0002] As a new type of convenient and leisure food, the production process of ball-shaped food is to add syrup and seasonings to the dough embryo, stamp and form it through stamping equipment, and then bake, shape, cool and package it at a specific temperature. At present, a complete set of large-scale production lines for this type of food has been available.

[0003] Due to the increasingly fierce market competition, more types of flavors need to be developed for ball-shaped food to adapt to different consumers in order to occupy the market. Generally speaking, the finished products of ball-shaped food need to be tasted and investigated to roughly judge whether they meet the market expectations. For the R & D process, although the current production line is relatively complete, there is no relevant equipment for R & D. The time required for R & D through the equipment on the production line is relatively long, and the manpower, material resources consumed are large, the production efficiency is low and it is easy to cause waste.

[0004] In summary, how to reduce the waste of resources in the food R & D process is an urgent problem to be solved by those skilled in the art at present. Content of the Utility Model

[0005] In view of this, the purpose of the utility model is to provide a multi-purpose stamping and forming experimental device for leisure snacks, which can be applied to the R & D of ball-shaped food, has higher R & D efficiency compared with the equipment on the production line, and can reduce the waste of resources.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A multi-purpose stamping and forming experimental device for leisure snacks, comprising:

[0008] A base frame, which is divided into upper and lower layers;

[0009] A lower disk, which is arranged on the lower layer of the base frame. A lower mold penetrating the disk surface is arranged on the lower disk. The lower disk is connected with a first driving component, and the first driving component is used to drive the lower disk to move in the vertical direction;

[0010] An upper disk, which is arranged on the upper layer of the base frame and connected with a second driving component. A detachable upper mold is arranged on the upper disk. The upper mold is arranged corresponding to the lower mold, and the second driving component is used to drive the upper mold to move in the vertical direction;

[0011] The feeding assembly is detachably arranged on the base frame, and the feeding assembly is used to add materials into the lower disc.

[0012] The tray is arranged below the lower disc, and the tray can be pulled out from below the lower disc.

[0013] Preferably, a plurality of columns and a plurality of the upper molds are arranged on the upper disc, the upper molds are detachably arranged on the columns, and a pattern is arranged on one side of the upper mold facing away from the column.

[0014] Preferably, the second driving assembly includes an air extraction pipe, a negative pressure machine and a first cylinder. The negative pressure machine and the first cylinder are both arranged on the upper layer of the base frame. The output end of the first cylinder is fixedly connected to the upper disc, and the negative pressure machine is communicated with the air extraction pipe.

[0015] Preferably, the first driving assembly includes two second cylinders and two hook plates. The second cylinders are fixed on the lower layer of the base frame. The hook plates are fixedly connected to the output ends of the second cylinders. A guardrail is arranged on the outer periphery of the lower disc, and the hook plates are clamped with the guardrail.

[0016] Preferably, the feeding assembly includes an aggregate box, a discharge pipe and a connecting pipe. The aggregate box is communicated with the air extraction pipe through the connecting pipe and is used for storing materials. The discharge pipe is communicated with the aggregate box and is used for discharging the materials into the lower disc.

[0017] Preferably, a collection box is further included. A notch is arranged on the lower disc, and the notch is communicated with the collection box. The collection box is used for receiving the excess materials in the lower disc.

[0018] Preferably, a rotating roller, a scraping plate and a limiting cylinder are further included. The limiting cylinder is arranged on the side of the upper disc facing the lower disc. The limiting cylinder is a tubular structure and is sleeved on the outer periphery of the rotating roller. A through hole is arranged on the limiting cylinder, and a convex block is arranged at the through hole. The rotating roller and the scraping plate are perpendicular to each other and fixedly connected. A sliding groove matching with the convex block is arranged on the rotating roller.

[0019] Preferably, a connecting frame is further arranged on the base frame. The connecting frame is a C-shaped assembly, and the rotating roller is rotatably arranged on the connecting frame.

[0020] Preferably, an air extraction pump is arranged on the collection box, and the air extraction pump is used to form negative pressure in the collection box.

[0021] Preferably, a handle is arranged on the tray.

[0022] The utility model provides a multi-purpose snack punching and forming experimental device, the equipment comprises an upper and lower base frame, the lower surface of the base frame is provided with a lower disc, the lower disc is provided with a lower mold, materials can be added to the lower disc and the lower mold through a feeding assembly, the upper layer of the base frame is provided with an upper disc connected to the second driving assembly, the side of the upper disc facing the lower disc is provided with an upper mold, the upper mold can be driven by the second driving assembly to punch the material in the lower mold, after the punching is completed, the first driving assembly props up the lower disc, so that the punched material in the lower mold falls off into a tray, the operator can draw out the tray and carry out subsequent baking and shaping, the whole process can produce small batches of food more quickly than the production equipment in the production line, which is convenient for tasting and research, in addition, because the feeding assembly is detachably arranged on the base frame, small batches of food with different flavors can be quickly produced by replacing the feeding assembly containing different formulas, thereby improving production efficiency and reducing resource waste in the process of food research and development. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0024] Figure 1 A schematic diagram of the structure of the multi-purpose snack punching and forming experimental device provided by the utility model;

[0025] Figure 2 A structural schematic diagram of the multi-purpose snack punching and forming experimental device provided by the utility model from another perspective;

[0026] Figure 3 A schematic diagram of the internal structure of the multi-purpose snack punching and forming experimental device provided by the utility model;

[0027] Figure 4 A cross-sectional view of the internal structure of the multi-purpose snack punching and forming experimental device provided by the utility model;

[0028] Figure 5 A schematic diagram of the structure of the upper disc, roller and scraper provided by the utility model;

[0029] Figure 6 This is a schematic structural diagram of the tray provided by the utility model.

[0030] Reference numerals:

[0031] 1 - Matrix frame; 2 - Lower disc; 3 - Lower mold; 4 - Upper disc; 5 - Upper mold; 6 - Tray; 7 - Column; 8 - Exhaust pipe; 9 - Vacuum machine; 10 - First cylinder; 11 - Second cylinder; 12 - Hook plate; 13 - Aggregate box; 14 - Discharge pipe; 15 - Connecting pipe; 16 - Collection box; 17 - Roller; 18 - Scraper; 19 - Limiting cylinder; 20 - Bump; 21 - Chute; 22 - Connecting frame; 23 - Exhaust pump; 24 - Handle; 25 - Discharge pipe. Detailed implementation manner

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0033] The core of the present invention is to provide a multi - purpose leisure snack stamping and forming experimental device, which can produce small batches of food more quickly, facilitating tasting and research. By replacing the feeding components storing different formulas, it can quickly produce small batches of food with different flavors, thereby improving production efficiency and reducing resource waste in the food R & D process.

[0034] It should be noted that the orientation or positional relationship indicated by "upper", "lower", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0035] A multi - purpose leisure snack stamping and forming experimental device provided by the present application includes: a matrix frame 1, a lower disc 2, a lower mold 3, an upper disc 4, an upper mold 5, a feeding component and a tray 6;

[0036] Among them, the matrix frame 1 is a cuboid frame, divided into upper and lower layers. Both the upper and lower layers are flat plate structures, and the two layers are connected by columns;

[0037] The lower disc 2 is arranged on the lower layer of the matrix frame 1. The lower disc 2 is provided with a lower mold 3 penetrating the disc surface. The lower disc 2 is connected to a first driving component, and the first driving component is used to drive the lower disc 2 to move in the vertical direction;

[0038] The upper disc 4 is arranged on the upper layer of the matrix frame 1 and is connected to a second driving component. The upper disc 4 is provided with a detachable upper mold 5, and the upper mold 5 is arranged corresponding to the lower mold 3. The second driving component is used to drive the upper mold 5 to move in the vertical direction;

[0039] The feeding assembly is detachably arranged on the base frame 1, and the feeding assembly is used to add materials into the lower disc 2;

[0040] The tray 6 is arranged between the lower disc 2 and the lower plate surface of the base frame 1 , and the tray 6 can be pulled out from under the lower disc 2 .

[0041] For details, please refer to the attached Figure 1 To Attachment Figure 3 The first driving component is arranged on the lower layer of the base frame 1, the second driving component is arranged on the upper surface of the upper layer of the base frame 1 and penetrates the plate surface, the upper disc 4 is arranged below the upper plate surface, the lower disc 2 is arranged on the lower surface of the base frame 1, the lower mold 3 is a through hole arranged on the lower disc 2, and a tray 6 is also arranged below the lower disc 2. The lower disc 2 is pressed on the tray 6 to form a columnar space. The material can be added to the lower disc 2 and the lower mold 3 through the feeding component. The second driving component can drive the upper disc 4 and the upper mold 5 to move downward and press into the lower mold, so that the material in the lower mold 3 is pressed into shape. The cross-sectional shape and size of the upper mold 5 and the lower mold 3 are the same. The lower disc 3 can be moved by the first driving component. 2 is lifted upward so that the pressed block in the lower mold 3 can fall off the mold, and the tray 6 can be pulled out from the bottom of the lower disc 2, and the subsequent baking and shaping are carried out. It should be noted that the force output by the second drive component, the formula of the material, and the subsequent baking will have a certain impact on the shaping. The production by the equipment of the present application can produce small batches of finished products more quickly than the production by the assembly line, which is convenient for tasting and research. In addition, since the feeding component is detachably connected to the base frame 1, the feeding component with different ingredients can also be replaced to quickly realize the production of small batches of finished products with different flavors, which can improve production efficiency while reducing resource waste in the food research and development process. On the basis of the above embodiment, a plurality of columns 7 and a plurality of upper molds 5 are provided on the upper disc 4, and the upper molds 5 are detachably arranged on the columns 7, and the side of the upper mold 5 away from the columns 7 is provided with a pattern.

[0042] Specifically, the columns 7 are arranged on the lower surface of the upper disc 4, and a plurality of columns 7 are evenly distributed on the surface of the disc. The number of the columns 7 is the same as that of the upper mold 5 and the lower mold 3. Figure 1 To Attachment Figure 3 It can be seen that the present application only has 8 pillars 7 and upper molds 5, but it does not mean that the number of pillars 7 and upper molds 5 must be 8. The specific number can be adjusted according to actual needs. The positions of multiple pillars 7 are arranged corresponding to the position of the lower mold 3, so that when the upper disc 4 moves downward, the upper mold 5 on the pillars 7 can be pressed into the lower mold 3. The shape and size of the upper mold 5 and the lower mold 3 should be the same, and a special pattern can be set on the lower surface of the upper mold 5, so as to change the pattern appearance of the finished product after stamping.

[0043] Optionally, the upper mold 5 and the column 7 are connected by threads, which is convenient for replacement while ensuring the connection strength.

[0044] Optionally, the upper mold 5 includes, but is not limited to, a cylindrical structure, and molds of various shapes such as a little bear and a flower can be selected, so that the produced finished products can present different shapes.

[0045] In some embodiments, the second driving assembly includes an air extraction pipe 8, a negative pressure machine 9 and a first cylinder 10. The negative pressure machine 9 and the first cylinder 10 are both arranged on the upper layer of the base frame 1. The output end of the first cylinder 10 is fixedly connected to the upper disc 4, and the negative pressure machine 9 is communicated with the air extraction pipe 8.

[0046] Specifically, please refer to the attached Figure 4 , the first cylinder 10 can apply pressure to the upper disc 4, the column 7 and the upper mold 5 through compressed air, so that the upper mold 5 can punch the materials in the lower mold 3.

[0047] On the basis of the above embodiments, the first driving assembly includes two second cylinders 11 and two hook plates 12. The second cylinders 11 are fixed to the lower layer of the base frame 1. The hook plates 12 are fixedly connected to the output ends of the second cylinders 11. A guardrail is provided on the outer periphery of the lower disc 2, and the hook plates 12 are clamped with the guardrail.

[0048] Specifically, please refer to the attached Figure 3 , the two second cylinders 11 are correspondingly arranged on both sides of the lower disc 2. The output end of each second cylinder 11 moves along the vertical direction, and the output end of the second cylinder 11 is connected to the hook plate 12. The hook plate 12 includes two horizontally arranged plates and one vertically arranged plate, and the two horizontally arranged plates are connected by the vertical plate. One of the two horizontally arranged plates is connected to the output section of the second cylinder 11, and the other is clamped with the guardrail on the side of the lower disc 2. The lower disc 2 can be lifted by the cooperation of the second cylinder 11 and the hook plate 12.

[0049] On the basis of the above embodiments, the feeding assembly includes an aggregate box 13, a discharge pipe 14 and a connecting pipe 15. The aggregate box 13 is communicated with the air extraction pipe 8 through the connecting pipe 15 and is used for storing materials. The discharge pipe 14 is communicated with the aggregate box 13 and is used for discharging the materials into the lower disc 2.

[0050] Specifically, the aggregate box 13 is connected to the air extraction pipe 8 through the connecting pipe 15. When the negative pressure machine 9 is turned on, the upper end inside the aggregate box 13 is in a negative pressure state, preventing the materials in the aggregate box 13 from being discharged. When the negative pressure machine 9 is turned off, the materials in the aggregate box 13 can be discharged into the lower disc 2 and the lower mold 3 through the discharge pipe 14, realizing the feeding step.

[0051] In some embodiments, a collection box 16 is further included. There is a notch on the lower disc 2, and the notch is in communication with the collection box 16, and the collection box 16 is used to receive the excess materials in the lower disc 2.

[0052] Specifically, there is a notch on the outer peripheral guardrail of the lower disc 2, and the notch is in communication with the collection box 16 through a connecting channel. The cross-section of the connecting channel is a rectangular cross-section. The excess materials in the lower disc 2 can be recycled through the collection box 16 to improve the utilization rate.

[0053] Optionally, a recycling component can be additionally provided, such as Figure 4 As shown, a discharge pipe 25 is provided below the collection box 16, and the materials in the collection box 16 are introduced into the feeding component by the action of the negative pressure machine 9.

[0054] Based on the above embodiments, a rotating roller 17, a scraping plate 18 and a limiting cylinder 19 are further included. The limiting cylinder 19 is arranged on the side of the upper disc 4 facing the lower disc 2. The limiting cylinder 19 is a tubular structure and is sleeved on the outer periphery of the rotating roller 17. There are through holes on the limiting cylinder 19, and convex blocks 20 are provided at the through holes. The rotating roller 17 and the scraping plate 18 are perpendicular to each other and fixedly connected. The rotating roller 17 is provided with a chute 21 matching the convex block 20.

[0055] Specifically, please refer to Figure 5 , a vertically placed rotating roller 17 is arranged at the middle part of the lower disc 2, and a scraping plate 18 connected to the rotating roller 17 is also arranged in the lower disc 2. By the rotation of the scraping plate 18, the excess materials in the lower disc 2 can be scraped and introduced into the collection box 16. Therefore, the lower disc 2 is generally set as a circular plate, and the guardrail is also a circular guardrail. The length of the scraping plate 18 is the same as the inner peripheral radius of the guardrail.

[0056] Based on the above embodiments, a connecting frame 22 is further provided on the base frame 1. The connecting frame 22 is a U-shaped component, and the rotating roller 17 is rotatably arranged on the connecting frame 22.

[0057] Specifically, a U-shaped connecting frame 22 is arranged on the base frame 1, and the rotating roller 17 is arranged at the middle part of the connecting frame 22. It should be noted that the rotating roller 17 penetrates through the connecting frame 22, the scraping plate 18 is arranged below the connecting frame 22, the rotating roller 17 is also provided with a chute 21, the limiting cylinder 19 is arranged on the lower surface of the upper disc 4, there are through holes on the limiting cylinder 19, and the convex block 20 passes through the through hole and matches the chute 21. The limiting cylinder 19 cooperates with the convex block 20 and the chute 21 to realize the guiding of the upper mold 5 to ensure that it can be docked with the lower mold 3.

[0058] Optionally, the connecting frame 22 and the base frame 1 can be an integrated component, which is convenient for mass production.

[0059] Based on the above embodiments, an air extraction pump 23 is provided on the collection box 16, and the air extraction pump 23 is used to create a negative pressure inside the collection box 16.

[0060] Specifically, an air extraction pump 23 is provided on the collection box 16. The air extraction pump 23 can extract the gas inside the collection box 16, creating a negative pressure inside the collection box 16, and cooperating with the rotation of the scraper 18 to facilitate the drainage or recovery of the material into the collection box 16.

[0061] Based on the above embodiments, a handle 24 is provided on the tray 6.

[0062] Specifically, please refer to the appendix Figure 6 , the tray 6 is a shallow tray, and a handle 24 is provided on the tray 6, which can facilitate the operator to pull out the tray 6 from below the lower disc 2. In addition, a plurality of through holes are evenly distributed on the tray 6. After the material enters the lower mold 3, a small amount of it can penetrate into the through holes. When the upper mold 5 presses the material in the lower mold 3, a small amount of the material can also be squeezed into the through holes. When the lower disc 2 is lifted by the first driving assembly, since a small amount of the material is in a fixed connection state with the material in the lower mold 3, it can facilitate the demolding of the food after stamping. In addition, the tray 6 can be directly placed in an oven for baking and shaping of the food.

[0063] In this specification, each embodiment is described in a progressive manner. The key point of each embodiment is to illustrate the differences from other embodiments. The same or similar parts among the embodiments can be referred to each other.

[0064] The above has introduced in detail a multi-purpose leisure snack stamping and forming experimental device provided by the present utility model. Specific examples are used in this article to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and modifications can be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.

Claims

1. A multi-purpose snack punching and forming experimental device, characterized in that: include: The base frame (1) is divided into two layers, upper and lower layers; A lower disc (2) is arranged at the lower layer of the base frame (1), the lower disc (2) is provided with a lower mold (3) penetrating the disc surface, the lower disc (2) is connected to a first driving component, and the first driving component is used to drive the lower disc (2) to move in a vertical direction; An upper disc (4) is arranged on the upper layer of the base frame (1) and is connected to a second driving assembly. A detachable upper mold (5) is arranged on the upper disc (4). The upper mold (5) is arranged corresponding to the lower mold (3). The second driving assembly is used to drive the upper mold (5) to move in a vertical direction. A material feeding assembly, detachably arranged on the base frame (1), the material feeding assembly being used to add material into the lower disc (2); The tray (6) is arranged below the lower disc (2), and the tray (6) can be pulled out from under the lower disc (2).

2. The multi-purpose snack punching and forming experimental device according to claim 1 is characterized in that: The upper disc (4) is provided with a plurality of columns (7) and a plurality of upper moulds (5); the upper moulds (5) are detachably arranged on the columns (7); and a pattern is provided on a side of the upper mould (5) away from the columns (7).

3. The multi-purpose snack food stamping and forming experimental device according to claim 1 is characterized in that: The second driving assembly comprises an exhaust pipe (8), a negative pressure machine (9) and a first cylinder (10); the negative pressure machine (9) and the first cylinder (10) are both arranged on the upper layer of the base frame (1); the output end of the first cylinder (10) is fixedly connected to the upper disc (4); and the negative pressure machine (9) is connected to the exhaust pipe (8).

4. The multi-purpose snack food stamping and forming experimental device according to claim 3 is characterized in that: The first driving assembly comprises two second cylinders (11) and two hook plates (12); the second cylinders (11) are fixed to the lower layer of the base frame (1); the hook plates (12) are fixedly connected to the output ends of the second cylinders (11); a guardrail is provided on the outer periphery of the lower disc (2); and the hook plates (12) are clamped to the guardrail.

5. The multi-purpose snack food stamping and forming experimental device according to claim 4 is characterized in that: The material supply assembly comprises a material collection box (13), a material discharge pipe (14) and a connecting pipe (15); the material collection box (13) is connected to the air extraction pipe (8) via the connecting pipe (15) and is used to store materials; the material discharge pipe (14) is connected to the material collection box (13) and is used to discharge the materials into the lower disc (2).

6. The multi-purpose snack punching and forming experimental device according to claim 1 is characterized in that: It also comprises a collecting box (16), wherein a notch is provided on the lower disc (2), the notch is in communication with the collecting box (16), and the collecting box (16) is used to receive the excess material in the lower disc (2).

7. The multi-purpose snack food stamping and forming experimental device according to claim 6, characterized in that: It also includes a roller (17), a scraper (18) and a limiting cylinder (19), wherein the limiting cylinder (19) is arranged on the side of the upper disc (4) facing the lower disc (2), the limiting cylinder (19) is a tubular structure and is sleeved on the outer circumference of the roller (17), the limiting cylinder (19) is provided with a perforation, and a protrusion (20) is provided at the perforation, the roller (17) and the scraper (18) are perpendicular to each other and fixedly connected, and the roller (17) is provided with a slide groove (21) matching the protrusion (20).

8. The multi-purpose snack food stamping and forming experimental device according to claim 7, characterized in that: A connecting frame (22) is also provided on the base frame (1); the connecting frame (22) is a U-shaped component; and the rotating roller (17) is rotatably provided on the connecting frame (22).

9. The multi-purpose snack food stamping and forming experimental device according to claim 8, characterized in that: The collection box (16) is provided with an air pump (23), and the air pump (23) is used to form a negative pressure in the collection box (16).

10. The multi-purpose snack food stamping and forming experimental device according to any one of claims 1 to 9, characterized in that: The tray (6) is provided with a handle (24).

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