Cigar coating moisture regaining device
By designing an automated wrapper blade moisture retrieval device, the automatic moisture retrieval of wrapper blades is achieved by using the conveying and spraying mechanism, the problems of low moisture retrieval efficiency and uneven moisture content in the prior art are solved, and the moisture retrieval efficiency and stability are improved.
Patent Information
- Application Number
- CN202422026936.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing wrapper blade moisture retrieval process has high labor intensity, low moisture retrieval efficiency, and is difficult to ensure the uniformity and stability of moisture content. It relies on manual operation and has high skill requirements.
A cigar and wrapper is designed to regain the moisture, including a regaining box, a conveying mechanism and a spray mechanism. The conveying mechanism consists of a feed conveying section, a flip conveying section and a discharge conveying section, and is automatically conveyed through chain transmission. The spray mechanism sprays atomized water during the flip conveying process, and the air circulation mechanism maintains the constant temperature and humidity state of the reflux cavity.
It realizes the automation of moisture resurrection of wrapper leaves, improves moisture resurrection efficiency, ensures the uniformity and stability of moisture content, and reduces the intensity of manual labor.
Smart Images

Figure CN223008421U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco conditioning equipment, and particularly relates to a cigar wrapper conditioning device. Background Art
[0002] According to the requirements of the tobacco processing technology, in the pre-treatment section of cigar wrappers, after the wrapper tobacco leaves are unpacked from the box, they need to be conditioned by adding water, and at the same time, the moisture content of the wrapper tobacco leaves needs to be controlled. At present, the general process for conditioning the wrapper tobacco leaves is to lay the wrapper tobacco leaves flat, and manually spray the wrapper tobacco leaves in a manual spraying form. This not only has a large labor intensity and low conditioning efficiency, but also it is difficult to ensure the uniform stability of the moisture content of the wrapper tobacco leaves. To ensure the moisture content of the wrapper tobacco leaves, this conditioning method has a very high requirement for the manual skill level. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a cigar wrapper conditioning device to realize the automation of the conditioning of wrapper tobacco leaves, improve the conditioning efficiency of wrapper tobacco leaves, and ensure the uniformity and stability of the moisture content of wrapper tobacco leaves.
[0004] The utility model is realized through the following technical solutions:
[0005] A cigar wrapper conditioning device includes a conditioning box. A conditioning cavity with both ends open is arranged in the conditioning box, and a conveying mechanism and a spraying mechanism are arranged in the conditioning cavity;
[0006] The conveying mechanism includes a feeding conveying section, a turning conveying section and a discharging conveying section which are connected in sequence from front to back. The feeding conveying section includes two groups of feeding conveying chains which are opposite to each other left and right. The turning conveying section includes two groups of turning conveying chains which are opposite to each other left and right. The discharging conveying section includes two groups of discharging conveying chains which are opposite to each other left and right;
[0007] The upper layer of the feeding conveying chain is a horizontally extending feeding horizontal section. The front section of the feeding horizontal section extends forward from the front end opening of the conditioning cavity. Multiple hanging rods are horizontally spanned and supported between the feeding horizontal sections of the two groups of feeding conveying chains left and right. The middle section of the hanging rod is used for hanging a plurality of wrapper tobacco bundles. The left and right ends of the hanging rod are respectively supported on the two groups of feeding horizontal sections left and right. A plurality of feeding push plates are arranged at intervals on the feeding conveying chain. The corresponding plurality of hanging rods are respectively pushed from front to back by the plurality of feeding push plates arranged on the feeding conveying chain;
[0008] The flipping and conveying chain includes a first inclined inlet section and a horizontal flipping section arranged front to back. The first inclined inlet section is lower at the front and higher at the back. The first inclined inlet sections of the two groups of flipping and conveying chains are respectively located on one side close to the rear end of the two groups of feeding horizontal sections. A plurality of flipping push plates are arranged at intervals on the flipping and conveying chain. As the two groups of flipping and conveying chains operate, the flipping push plates on the two first inclined inlet sections lift the hanging rods conveyed by the feeding conveying chain and convey them obliquely backward and upward. A flipping mechanism is respectively arranged on one side of the horizontal flipping section of each flipping and conveying chain, and the flipping mechanism drives the hanging rods on the horizontal flipping section to flip;
[0009] The discharging conveying chain includes a second inclined inlet section and an inclined discharging section arranged front to back. The second inclined inlet section is lower at the front and higher at the back, and the inclined discharging section is higher at the front and lower at the back. The rear section of the inclined discharging section extends backward from the open end at the rear of the humidifying cavity. The second inclined inlet sections of the two groups of discharging conveying chains are respectively located on one side of the rear ends of the horizontal flipping sections of the two groups of flipping and conveying chains. A plurality of discharging push plates are arranged at intervals on the discharging conveying chain. The discharging push plates on the second inclined inlet sections of the two groups of discharging conveying chains are respectively used to receive the two ends of the hanging rods conveyed downward from the rear ends of the horizontal flipping sections of the two groups of flipping and conveying chains, and convey them obliquely backward and upward to the inclined discharging section, and the inclined discharging section conveys the hanging rods obliquely backward and downward;
[0010] The spraying mechanism includes a plurality of steam ejecting and atomizing nozzles arranged on the top wall of the humidifying cavity. The area surrounded by the plurality of steam ejecting and atomizing nozzles is the spraying generation area, and the area surrounded by the horizontal flipping sections of the two groups of flipping and conveying chains is the spraying action area. The spraying generation area is located above the spraying action area.
[0011] As a preferred solution of the above humidifying device, a wind circulation mechanism is further provided on the humidifying box. The wind circulation mechanism includes a fan, a suction air duct, and an air outlet duct. The fan is installed on the top of the humidifying box, and the suction port and the air outlet of the fan are respectively communicated with the suction air duct and the air outlet duct. A plurality of suction holes are opened on the top wall of the humidifying box at the position corresponding to the spraying action area. The suction air duct is communicated with the plurality of suction holes on the top wall of the humidifying box through a plurality of suction branch ducts. A drainage trough body is provided on the bottom wall of the humidifying cavity of the humidifying box. A plurality of air blowing openings are opened on the drainage trough body at the position corresponding to the spraying action area. The air outlet duct extends downward from one side of the humidifying box to below the drainage trough body, and the air outlet duct is communicated with the bottoms of the plurality of air blowing openings of the drainage trough body through a plurality of air outlet branch ducts.
[0012] As a preferred solution of the above moisture regain device, a plurality of teeth are evenly distributed along the circumferential direction at both the left and right ends of the hanging rod. The flipping mechanism includes a flipping bracket arranged outside the horizontal flipping section. The flipping bracket is provided with a number of stop rods arranged at intervals in the front-back direction. A gap is formed between adjacent stop rods. The plurality of teeth at the end of the hanging rod are engaged with a number of gaps of the flipping bracket. During the process of the hanging rod on the horizontal flipping section being conveyed from front to back, through the cooperation of a number of gaps of the flipping bracket and the plurality of teeth at the end of the hanging rod, the hanging rod is driven to rotate while being conveyed.
[0013] As a preferred solution of the above moisture regain device, the conveying mechanism is driven to operate through a transmission mechanism. The transmission mechanism includes a motor and a main transmission shaft. The motor is installed on the top of the moisture regain box. The axial direction of the main transmission shaft extends along the left-right direction and is rotatably installed on the top of the moisture regain box. The output shaft of the motor is connected to the main transmission shaft through a chain drive. The left and right ends of the main transmission shaft are respectively provided with sub-transmission mechanisms, and the conveying chains on the left and right sides of the conveying mechanism are respectively driven to operate through the two sub-transmission mechanisms. The feeding conveying chain is driven to operate through a feeding driving sprocket. The flipping conveying chain is driven to operate through two front and rear flipping driving sprockets located above. The discharging conveying chain is driven to operate through a discharging driving sprocket. The left and right ends of the main transmission shaft are respectively provided with main driving sprockets. The main driving sprockets and the two flipping driving sprockets of the corresponding side flipping conveying chain are connected through an outer wound first transmission chain. An inner side of the first transmission chain is provided with a first transition sprocket engaged with the inner side of the first transmission chain. The first transition sprocket and the second transition sprocket are coaxially and fixedly installed on a transition shaft. The transition shaft is rotatably installed on the moisture regain box. The second transition sprocket, the feeding driving sprocket, and the discharging driving sprocket are connected through an outer wound second transmission chain.
[0014] As a preferred solution of the above moisture regain device, the first transition sprocket is located between the two flipping driving sprockets of the corresponding side flipping conveying chain. A first tensioning wheel is respectively arranged on the front and rear sides of the first transition sprocket. The two first tensioning wheels are respectively located outside the first transmission chain and are used for tensioning the outside of the first transmission chain. A second tensioning wheel is respectively arranged on the front and rear sides of the second transition sprocket. The two second tensioning wheels are respectively located outside the second transmission chain and are used for tensioning the outside of the second transmission chain.
[0015] As a preferred solution of the above moisture regain device, the flipping conveying chain forms a parallelogram structure, and the discharging conveying chain forms a triangular structure.
[0016] As a preferred solution of the above moisture regain device, on one side of the rear ends of the horizontal flipping sections of the two groups of flipping conveying chains, there are respectively provided inclined guide plates with the front end higher than the rear end. The left and right ends of the hanging rod at the rear ends of the horizontal flipping sections of the two groups of flipping conveying chains are respectively introduced onto the discharging push plates on the second inclined introduction sections of the two groups of discharging conveying chains through the left and right inclined guide plates.
[0017] As a preferred embodiment of the above-mentioned moisture regain device, the middle section of the hanging rod is a hanging section. The hanging section of the hanging rod includes a hanging housing. A plurality of vertical through grooves are arranged in sequence in the left-right direction on the hanging housing. The plurality of vertical through grooves form a plurality of hanging stations. A hanging component is provided at each hanging station. The hanging component includes a movable pressing plate and a fixed back plate that are oppositely arranged in the front-back direction. The fixed back plate is fixed on the rear side wall of the vertical channel. The movable pressing plate is slidably arranged on the front side of the hanging housing and can slide back and forth along the hanging housing. Two spring mounting rods are provided at the rear side of the movable pressing plate. The rear ends of the two spring mounting rods respectively extend backward into the vertical through grooves of the hanging housing and are provided with limit disks. Springs are sleeved on the parts of the spring mounting rods extending into the vertical through grooves. The front and rear ends of the springs are respectively limited by the front side wall of the vertical through groove and the limit disk. A plurality of pins are provided in the middle of the rear side of the movable pressing plate. The plurality of pins extend into the vertical through grooves through the avoidance holes opened on the front side of the hanging housing. The plurality of pins of the movable pressing plate cooperate with the back plate to realize the clamping and fixing of the cigar wrapper tobacco.
[0018] As a preferred embodiment of the above-mentioned moisture regain device, a plurality of feeding support blocks are arranged along the length direction of one side of the feeding conveying chain. A feeding push plate perpendicular to the feeding conveying chain is provided on each feeding support block. The left and right ends of the hanging rod are respectively supported on the corresponding feeding support blocks of the left and right groups of feeding conveying chains. Along with the operation of the feeding conveying chain, the left and right ends of the corresponding hanging rod are pushed by the left and right feeding push plates, so that the hanging rod and the feeding conveying chain are conveyed from front to back together.
[0019] As a preferred embodiment of the above-mentioned moisture regain device, the front and rear ends of the bottom wall of the drainage trough body are respectively recessed downward to form drainage grooves. A main drainage port is provided on one side of the drainage grooves. The bottom of the part of the air outlet pipe located below the drainage trough body is connected with an air circulation drainage pipe.
[0020] The utility model has the following advantages compared with the prior art:
[0021] 1. A cigar wrapper tobacco moisture regain device provided by the utility model. By arranging a hanging rod for hanging a plurality of cigar wrapper tobaccos, a conveying mechanism is arranged in the moisture regain cavity of the moisture regain box. The conveying mechanism is designed as three sections: a feeding conveying section, a flipping conveying section and a discharging conveying section that are connected in sequence, realizing the automatic feeding conveying, automatic flipping conveying and automatic discharging conveying of the hanging rod with a plurality of cigar wrapper tobaccos hung. Combined with the spraying mechanism on the top wall of the moisture regain cavity, the spraying operation on a plurality of cigar wrapper tobaccos in the flipping conveying process is realized, the moisture regain of the tobaccos is carried out, the uniformity and stability of the moisture content of the cigar wrapper tobaccos are improved, the manual labor intensity is effectively reduced, and the moisture regain efficiency of the cigar wrapper tobaccos is improved; the whole moisture regain process is convenient and fast, the moisture regain efficiency is high, the structure is ingeniously arranged, and the moisture content after moisture regain is stable.
[0022] 2. The utility model provides a cigar wrapper rehumidification device, which arranges a first inclined introduction section that extends obliquely in front of the horizontal turning section of the turning conveyor chain. During operation, the hanging rod conveyed by the feed conveyor chain can be automatically lifted by the turning push plate on the first inclined introduction section, so that the hanging rod is separated from the feed conveyor chain, and the lifted hanging rod is conveyed obliquely backward and upward; and, by designing the discharging conveyor chain to be a second inclined introduction section and an inclined discharging section arranged front to back, the obliquely extended second inclined introduction section is utilized to facilitate the horizontal turning section of the turning conveyor chain to extend above the second inclined introduction section, so that the second inclined introduction section can receive the hanging rod conveyed downward from the rear end of the horizontal turning section of the turning conveyor chain; according to this ingenious structural practice, automatic switching between the three conveying sections of the conveying mechanism is realized.
[0023] 3. The utility model provides a cigar wrapper rehumidification device, which is provided with an air circulation mechanism on the rehumidification box, and forms a relatively closed air circulation loop through the fan, the air suction duct and the air outlet duct. Under the power of the fan, the hot and humid air in the rehumidification cavity is sucked in through the air suction duct, and is blown upward from the bottom of the drainage trough body to the rehumidification cavity through the air outlet duct. When used in conjunction with the spray mechanism, the atomized water with a certain temperature sprayed by the spray mechanism forms warm and humid air from bottom to top in the rehumidification cavity under the action of the air circulation mechanism, and the inside of the rehumidification cavity is kept at a constant temperature and humidity as much as possible, so that the rehumidification of the cigar wrapper is more uniform and stable, the atomization effect is further improved, and the uniformity and stability of the moisture content of the cigar wrapper is ensured.
[0024] 4. The utility model provides a cigar wrapper rehumidification device, wherein a plurality of teeth at the end of the hanging rod are meshed with a plurality of gaps of a flip bracket between the flip mechanism and the hanging rod, so that during the process of the hanging rod on the horizontal flip section being transported from front to back, the hanging rod can be rotated while transporting, thereby driving a plurality of cigar wrapper handles hung on the hanging rod to be transported and rotated, and atomized water can be sprayed into the inside of the cigar wrapper handles, thereby improving the rehumidification effect and efficiency; the structural design is ingenious and occupies less space.
[0025] 5. The utility model provides a cigar wrapper rehumidification device, which drives the transmission mechanism of the conveying mechanism and only needs one motor, which can drive all the conveying chains of the entire conveying mechanism to operate in conjunction with multiple sets of chain transmission mechanisms. While saving power, the entire transmission mechanism has a compact layout and occupies little space.
[0026] 6. The cigar wrapper moisturizing device provided by the present utility model has multiple hanging positions provided on the hanging shell in the hanging section in the middle of the hanging rod, enabling multiple cigar wrapper bundles to be hung on one hanging rod, thereby improving the moisturizing efficiency. At the same time, in each hanging position, the clamping and fixing of the cigar wrapper bundle can be achieved through the cooperation of multiple pins of the movable pressing plate and the back plate. Under the action of the spring, it not only ensures the fixing effect on the cigar wrapper bundle but also facilitates the convenient operation of loading the cigar wrapper bundle onto the hanging shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is the overall structural schematic diagram of the present utility model.
[0028] Figure 2 is the structural schematic diagram of another perspective of the present utility model.
[0029] Figure 3 is the structural schematic diagram of the conveying mechanism of the present utility model.
[0030] Figure 4 is Figure 3 the enlarged view of part A of
[0031] Figure 5 is the structural schematic diagram of the cooperation between the hanging rod and the flipping mechanism of the present utility model.
[0032] Figure 6 is the structural schematic diagram of another perspective of the conveying mechanism of the present utility model.
[0033] Figure 7 is Figure 6 the enlarged view of part B of
[0034] Figure 8 is the structural schematic diagram of the air circulation mechanism of the present utility model.
[0035] Figure 9 is the structural schematic diagram of the hanging rod of the present utility model.
[0036] Figure 10 is the structural schematic diagram of a single hanging component on the hanging rod of the present utility model.
[0037] Reference numerals in the figure: 1 humidifying box, 2 humidifying cavity, 3 feeding conveyor chain, 4 turning conveyor chain, 5 discharging conveyor chain, 6 hanging rod, 7 feeding push plate, 8 feeding support block, 9 first inclined guiding section, 10 horizontal turning section, 11 turning push plate, 12 turning mechanism, 13 tooth dial, 14 turning bracket, 15 retaining rod, 16 second inclined guiding section, 17 inclined discharging section, 18 discharging push plate, 19 inclined guide plate, 20 steam ejecting atomizing nozzle, 21 air circulation mechanism, 22 fan, 23 air suction pipeline, 24 air outlet pipeline, 25 air suction branch pipe, 26 drain trough body, 27 air blowing port, 28 drain groove, 29 main drain port, 30 air circulation drain pipe, 31 hanging housing, 32 vertical through groove, 33 hanging assembly, 34 movable pressing plate, 35 fixed back plate, 36 spring mounting rod, 37 limiting disc, 38 spring, 39 pin, 40 motor, 41 main transmission shaft, 42 feeding driving sprocket, 43 turning driving sprocket, 44 discharging driving sprocket, 45 main driving sprocket, 46 first transmission chain, 47 first transition sprocket, 48 transition shaft, 49 second transmission chain, 50 first tensioning wheel, 51 second tensioning wheel. Detailed implementation mode
[0038] The embodiments of the present utility model will be described in detail below. These embodiments are implemented on the premise of the technical solution of the present utility model, and detailed implementation manners and specific operation processes are given. However, the protection scope of the present utility model is not limited to the following embodiments.
[0039] See Figures 1 to 10 , a cigar wrapper humidifying device provided in this embodiment includes a humidifying box 1. A humidifying cavity 2 with both ends open front and back is arranged in the humidifying box 1. A conveying mechanism and a spraying mechanism are arranged in the humidifying cavity 2.
[0040] The conveying mechanism includes a feeding conveying section, a turning conveying section and a discharging conveying section that are connected in sequence from front to back. The feeding conveying section includes two groups of feeding conveyor chains 3 that are opposite to each other left and right. The turning conveying section includes two groups of turning conveyor chains 4 that are opposite to each other left and right. The discharging conveying section includes two groups of discharging conveyor chains 5 that are opposite to each other left and right.
[0041] The upper layer of the feeding conveyor chain 3 is a horizontally extending feeding horizontal section. The front section of the feeding horizontal section extends forward from the front opening of the moisture conditioning cavity 2. Multiple hanging rods 6 are horizontally supported across between the feeding horizontal sections of the left and right groups of feeding conveyor chains 3. The middle section of the hanging rod 6 is used for hanging a plurality of cigar wrapper tobacco bundles. The left and right ends of the hanging rod 6 are respectively supported on the left and right groups of feeding horizontal sections. A plurality of feeding push plates 7 are arranged at intervals on the feeding conveyor chain 3. The corresponding plurality of hanging rods 6 are respectively pushed from front to back by the plurality of feeding push plates 7 provided on the feeding conveyor chain 3. Among them, a plurality of feeding support blocks 8 are arranged along the length direction of the chain on one side of the feeding conveyor chain 3. Each feeding support block 8 is provided with a feeding push plate 7 perpendicular to the feeding conveyor chain 3. The left and right ends of the hanging rod 6 are respectively supported on the corresponding feeding support blocks 8 of the left and right groups of feeding conveyor chains 3. Along with the operation of the feeding conveyor chain 3, the left and right ends of the corresponding hanging rod 6 are pushed by the left and right feeding push plates 7, so that the hanging rod 6 and the feeding conveyor chain 3 are conveyed from front to back together.
[0042] The turning conveyor chain 4 includes a first inclined introduction section 9 and a horizontal turning section 10 arranged front and back. The first inclined introduction section 9 is lower in the front and higher in the back. The first inclined introduction sections 9 of the two groups of turning conveyor chains 4 are respectively located on one side close to the rear end of the two groups of feeding horizontal sections. A plurality of turning push plates 11 are arranged at intervals on the turning conveyor chain 4. Along with the operation of the two groups of turning conveyor chains 4, the turning push plates 11 on the two first inclined introduction sections 9 lift the hanging rod 6 conveyed by the feeding conveyor chain 3 and convey it backward and upward obliquely. A turning mechanism 12 is respectively arranged on one side of the horizontal turning section 10 of each turning conveyor chain 4. The hanging rod 6 on the horizontal turning section 10 is driven to turn by the turning mechanism 12.
[0043] A plurality of teeth 13 are evenly distributed along the circumferential direction at the left and right ends of the hanging rod 6. The turning mechanism 12 includes a turning bracket 14 arranged outside the horizontal turning section 10. The turning bracket 14 is provided with a number of stop rods 15 arranged at intervals in the front-back direction. A gap is formed between adjacent stop rods 15. The plurality of teeth 13 at the end of the hanging rod 6 are engaged with the plurality of gaps of the turning bracket 14. During the process of the hanging rod 6 on the horizontal turning section 10 being conveyed from front to back, through the cooperation of the plurality of gaps of the turning bracket 14 and the plurality of teeth 13 at the end of the hanging rod 6, the hanging rod 6 is driven to rotate while being conveyed.
[0044] The discharge conveying chain 5 includes a second inclined inlet section 16 and an inclined discharge section 17 arranged front and back. The second inclined inlet section 16 is lower at the front and higher at the back, and the inclined discharge section 17 is higher at the front and lower at the back. The rear section of the inclined discharge section 17 extends backward from the rear open end of the humidifying cavity 2. The second inclined inlet sections 16 of the two groups of discharge conveying chains 5 are respectively located on one side of the rear end of the horizontal turning section 10 of the two groups of turning conveying chains 4. A plurality of discharge push plates 18 are arranged at intervals on the discharge conveying chain 5. The discharge push plates 18 on the second inclined inlet sections 16 of the two groups of discharge conveying chains 5 are respectively used to receive the two ends of the hanging rods 6 conveyed downward from the rear end of the horizontal turning section 10 of the two groups of turning conveying chains 4, and convey them obliquely upward and backward to the inclined discharge section 17, and the hanging rods 6 are conveyed obliquely downward and backward through the inclined discharge section 17. Among them, inclined guide plates 19 with the front higher and the rear lower are respectively arranged on one side of the rear ends of the horizontal turning sections 10 of the two groups of turning conveying chains 4. The left and right ends of the hanging rods 6 at the rear ends of the horizontal turning sections 10 of the two groups of turning conveying chains 4 are respectively introduced onto the discharge push plates 18 on the second inclined inlet sections 16 of the two groups of discharge conveying chains 5 through the left and right inclined guide plates 19.
[0045] The spraying mechanism includes a plurality of steam ejecting and atomizing nozzles 20 arranged on the top wall of the humidifying cavity 2. The area surrounded by the plurality of steam ejecting and atomizing nozzles 20 is the spraying area, and the area surrounded by the horizontal turning sections 10 of the two groups of turning conveying chains 4 is the spraying action area. The spraying area is located above the spraying action area.
[0046] A wind circulation mechanism 21 is further provided on the humidifying box 1. The wind circulation mechanism 21 includes a fan 22, a suction duct 23, and an air outlet duct 24. The fan 22 is installed on the top of the humidifying box 1. The suction port and the air outlet of the fan 22 are respectively communicated with the suction duct 23 and the air outlet duct 24. A plurality of suction holes are opened on the top wall of the humidifying box 1 at the position corresponding to the spraying action area. The suction duct 23 is respectively communicated with the plurality of suction holes on the top wall of the humidifying box 1 through a plurality of suction branch ducts 25. A drainage trough 26 is provided on the bottom wall of the humidifying cavity 2 of the humidifying box 1. A plurality of air blowing ports 27 are opened on the drainage trough 26 at the position corresponding to the spraying action area. The air outlet duct 24 extends downward from one side of the humidifying box 1 to the lower part of the drainage trough 26. The air outlet duct 24 is respectively communicated with the bottoms of the plurality of air blowing ports 27 of the drainage trough 26 through a plurality of air outlet branch ducts. The front and rear ends of the bottom wall of the drainage trough 26 are respectively recessed downward to form drainage grooves 28. A main drainage port 29 is provided on one side of the drainage grooves 28; a wind circulation drainage pipe 30 is connected to the bottom of the part of the air outlet duct 24 located below the drainage trough 26.
[0047] The middle section of the hanging rod 6 is a hanging section. The hanging section of the hanging rod 6 includes a hanging housing 31. A plurality of vertical through grooves 32 are arranged in sequence in the left-right direction on the hanging housing 31. The plurality of vertical through grooves 32 form a plurality of hanging stations. A hanging component 33 is provided at each hanging station. The hanging component 33 includes a movable pressing plate 34 and a fixed back plate 35 that are arranged oppositely in the front-back direction. The fixed back plate 35 is fixed on the rear side wall of the vertical channel. The movable pressing plate 34 is slidably arranged on the front side of the hanging housing 31 and can slide back and forth along the hanging housing 31. Two spring mounting rods 36 are provided on the rear side of the movable pressing plate 34. The rear ends of the two spring mounting rods 36 respectively extend backward into the vertical through groove 32 of the hanging housing 31 and are provided with limit disks 37. A spring 38 is sleeved on the part of the spring mounting rod 36 extending into the vertical through groove 32. The front and rear ends of the spring 38 are respectively limited by the front side wall of the vertical through groove 32 and the limit disk 37. A plurality of pins 39 are provided in the middle of the rear side of the movable pressing plate 34. The plurality of pins 39 extend into the vertical through groove 32 through the avoidance holes opened on the front side of the hanging housing 31. Through the cooperation of the plurality of pins 39 of the movable pressing plate 34 and the back plate, the clamping and fixing of the cigar wrapper tobacco are realized.
[0048] The conveying mechanism is driven to operate by a transmission mechanism. The transmission mechanism includes a motor 40 and a main transmission shaft 41. The motor 40 is installed on the top of the conditioning box 1. The axial direction of the main transmission shaft 41 extends in the left-right direction and is rotatably installed on the top of the conditioning box 1. The output shaft of the motor 40 is in transmission connection with the main transmission shaft 41 through a chain drive mode. Sub-transmission mechanisms are respectively provided at the left and right ends of the main transmission shaft 41. The conveying chains on the left and right sides of the conveying mechanism are respectively driven to operate by the two sub-transmission mechanisms. The feeding conveying chain 3 is driven to operate by a feeding driving sprocket 42. The turning conveying chain 4 is driven to operate by two front and rear turning driving sprockets 43 located above. The discharging conveying chain 5 is driven to operate by a discharging driving sprocket 44. Main transmission sprockets 45 are respectively provided at the left and right ends of the main transmission shaft 41. The main transmission sprocket 45 and the two turning driving sprockets 43 of the corresponding side turning conveying chain 4 are in transmission connection through an externally wound first transmission chain 46. A first transition sprocket 47 meshing with the inner side of the first transmission chain 46 is provided on the inner side of the first transmission chain 46. The first transition sprocket 47 and the second transition sprocket are coaxially fixedly installed on a transition shaft 48. The transition shaft 48 is rotatably installed on the conditioning box 1. The second transition sprocket, the feeding driving sprocket 42, and the discharging driving sprocket 44 are in transmission connection through an externally wound second transmission chain 49.
[0049] The first transition sprocket 47 is located between two flipping driving sprockets 43 of the corresponding-side flipping conveying chain 4. On the front and rear sides of the first transition sprocket 47, first tensioning wheels 50 are respectively provided. The two first tensioning wheels 50 are respectively located outside the first transmission chain 46 and are used for tensioning the outside of the first transmission chain 46. On the front and rear sides of the second transition sprocket, second tensioning wheels 51 are respectively provided. The two second tensioning wheels 51 are respectively located outside the second transmission chain 49 and are used for tensioning the outside of the second transmission chain 49.
[0050] The flipping conveying chain 4 forms a parallelogram structure, and the discharging conveying chain 5 forms a triangular structure.
[0051] The working principle of the transmission mechanism is as follows:
[0052] The main drive shaft 41 is driven to rotate by the motor 40. The main drive sprockets 45 at the left and right ends of the main drive shaft 41 rotate synchronously, and the left and right two groups of sub-transmission mechanisms are respectively driven by the main drive sprockets 45 at the left and right ends of the main drive shaft 41 to run synchronously, and the conveying chains on the left and right sides of the conveying mechanism are respectively driven to run through the two groups of sub-transmission mechanisms. In each group of sub-transmission mechanisms, the rotational movement of the main drive sprocket 45 is transmitted to the two flipping driving sprockets 43 of the flipping conveying chain 4 through the first transmission chain 46, so that the flipping conveying chain 4 runs. At the same time, the first transition sprocket 47 meshing with the inner side thereof is driven to rotate by the first transmission chain 46. The first transition sprocket 47 drives the second transition sprocket fixed coaxially therewith to rotate, and then the rotational movement of the second transition sprocket is transmitted to the feeding driving sprocket 42 and the discharging driving sprocket 44 through the second transmission chain 49, so as to respectively drive the feeding conveying chain 3 and the discharging conveying chain 5 to run respectively.
[0053] The working process of the conditioning device provided by this embodiment is as follows:
[0054] First, a plurality of cigar wrapper tobacco bunches are respectively hung on a plurality of hanging stations on the hanging section of the hanging rod 6. During the hanging process, the movable pressing plate 34 is first pulled forward, the spring 38 is stretched, and a plurality of pins 39 move forward together with the movable pressing plate 34, so that the gap between the plurality of pins 39 and the fixed back plate 35 increases. At this time, the cigar wrapper tobacco bunches can be inserted from bottom to top into the gap between the pins 39 and the fixed back plate 35, and then the movable pressing plate 34 is released. Under the elastic force of the spring 38, the movable pressing plate 34 and the plurality of pins 39 automatically move backward and reset, and the cigar wrapper tobacco bunches can be clamped by the plurality of pins 39 and the fixed back plate 35.
[0055] Then, the two ends of the hanging rod 6 with multiple cigar wrapper tobacco bunches are hung on the corresponding feeding support blocks 8 of the left and right feeding conveyor chains 3. Start the spraying mechanism and the transmission mechanism, and drive the operation of the chains in the feeding conveyor section, the flipping conveyor section, and the discharging conveyor section through the transmission mechanism. As the two feeding conveyor chains 3 operate, the left and right ends of the corresponding hanging rod 6 are pushed by the left and right feeding push plates 7, so that the hanging rod 6 and the feeding conveyor chain 3 are conveyed from front to back together. When the hanging rod 6 runs backward to the first inclined guiding section 9 close to the flipping conveyor chain 4, the flipping push plate 11 on the first inclined guiding section 9 lifts the hanging rod 6 conveyed by the feeding conveyor chain 3 out of the feeding conveyor chain 3 and conveys it obliquely backward and upward into the horizontal flipping section 10 of the flipping conveyor chain 4 for horizontal conveyance. During this process, through the cooperation of several gaps of the flipping bracket 14 and multiple teeth 13 at the end of the hanging rod 6, the hanging rod 6 is driven to rotate while being conveyed, so that multiple cigar wrapper tobacco bunches hung on the hanging rod 6 rotate while being conveyed. Cooperating with the spraying mechanism to atomize and humidify the cigar wrapper tobacco bunches, the atomized water can be sprayed into the interior of the cigar wrapper tobacco bunches, improving the moisture regain effect and efficiency. When the hanging rod 6 moves backward to the rear end of the horizontal flipping section 10 of the flipping conveyor chain 4, under the guiding action of the left and right inclined guide plates 19, the two ends of the hanging rod 6 respectively enter the discharging push plates 18 on the second inclined guiding sections 16 of the two groups of discharging conveyor chains 5, and the hanging rod 6 is conveyed backward by the discharging conveyor chain 5, and the worker takes out the hanging rod 6 with the humidification completed, completing the humidification operation.
[0056] During the humidification process, the air circulation mechanism 21 is started simultaneously. Under the power action of the fan 22, the hot and humid air in the moisture regain cavity 2 is sucked from multiple air suction holes through the air suction pipe 23 and blown upward into the moisture regain cavity 2 from multiple air blowing ports 27 at the bottom of the drainage tank body 26 through the air outlet pipe 24. Used in cooperation with the spraying mechanism, the atomized water with a certain temperature sprayed by the spraying mechanism forms a warm and humid air flow from bottom to top inside the moisture regain cavity 2 under the action of the air circulation mechanism 21, and tries to keep the interior of the moisture regain cavity 2 in a constant temperature and humidity state, so as to make the moisture regain of the cigar wrapper tobacco bunches more uniform and stable. The condensed water formed by the hot and humid air in the moisture regain cavity 2 of the moisture regain box 1 is discharged through the main drainage port 29 of the drainage tank body 26. The condensed water formed in the air circulation pipeline is discharged through the air circulation drainage pipe 30 connected to the bottom of the air outlet pipe 24.
[0057] In order to verify the moisture regain effect of the moisture regain device provided in this embodiment, the applicant's test operation of using this moisture regain device to carry out moisture regain on cigar wrapper tobacco bunches is as follows:
[0058] First, set the relevant parameters of the moisture regain device as:
[0059] The rotational speed of the motor 40 is 7.8 revolutions per minute, the running speed of the feeding conveyor chain 3 is 0.3 meters per minute, the running speed of the flipping conveyor chain 4 is 2.1 meters per minute, the running speed of the discharging conveyor chain 5 is 0.3 meters per minute, and the steam ejection pressure of the steam ejection atomizing nozzle 20 in the spraying mechanism is 0.1 Mpa and the water pressure is 0.13 Mpa.
[0060] Before using this conditioning device, first humidify and pre-treat the cigar wrapper tobacco bundles using a vacuum conditioning machine. The cigar wrapper tobacco bundles after the humidifying pre-treatment are used as the conditioning raw materials for this conditioning device. Hang each bundle of conditioning raw materials on the hanging rod 6, and then place each hanging rod 6 in this conditioning device for conditioning operations. After the conditioning operations, place them in a plastic box for 6 hours to balance, and the results of randomly sampling and testing the moisture content of the cigar wrapper tobacco bundles before and after conditioning are shown in Table 1:
[0061] Table 1 Test results of the moisture content of cigar wrapper tobacco bundles before and after conditioning
[0062]
[0063]
[0064] As can be seen from Table 1, after the cigar wrapper tobacco bundles are conditioned by the conditioning device provided in this embodiment, the difference in the moisture content inside and outside the cigar wrapper tobacco bundles is small, the moisture inside and outside the cigar wrapper tobacco bundles is uniform, and the moisture content uniformity and stability are good.
[0065] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A cigar wrapper rehumidification device, comprising a rehumidification box (1), characterized in that: The rehumidification box (1) is provided with a rehumidification cavity (2) with open front and rear ends, and a conveying mechanism and a spraying mechanism are provided in the rehumidification cavity (2); The conveying mechanism comprises a feeding conveying section, a turning conveying section and a discharging conveying section which are connected in sequence from front to back, the feeding conveying section comprises two groups of feeding conveying chains (3) which are opposite to each other on the left and right, the turning conveying section comprises two groups of turning conveying chains (4) which are opposite to each other on the left and right, and the discharging conveying section comprises two groups of discharging conveying chains (5) which are opposite to each other on the left and right; The upper layer of the feeding conveying chain (3) is a horizontally extending feeding horizontal section, the front section of which extends forward from the front opening of the moisture recovery cavity (2), and a plurality of hanging rods (6) are supported across the feeding horizontal sections of the left and right groups of feeding conveying chains (3), the middle section of the hanging rods (6) is used to hang a plurality of cigar wrappers, and the left and right ends of the hanging rods (6) are respectively supported on the left and right groups of feeding horizontal sections, and a plurality of feeding push plates (7) are arranged at intervals on the feeding conveying chain (3), and the corresponding plurality of hanging rods (6) are pushed from front to back respectively by the plurality of feeding push plates (7) arranged on the feeding conveying chain (3); The flip conveyor chain (4) comprises a first inclined introduction section (9) and a horizontal flip section (10) arranged front to back, the first inclined introduction section (9) being lower in the front and higher in the back, the first inclined introduction sections (9) of the two groups of flip conveyor chains (4) being respectively located on the side close to the rear end of the two groups of feeding horizontal sections, a plurality of flip push plates (11) are arranged at intervals on the flip conveyor chain (4), as the two groups of flip conveyor chains (4) run, the flip push plates (11) on the two groups of first inclined introduction sections (9) lift the hanging rod (6) conveyed by the feeding conveyor chain (3) and convey it obliquely backward and upward, a flip mechanism (12) is respectively provided on one side of the horizontal flip section (10) of each flip conveyor chain (4), and the flip mechanism (12) drives the hanging rod (6) on the horizontal flip section (10) to flip; The discharging conveying chain (5) comprises a second inclined introduction section (16) and an inclined discharging section (17) arranged front to back, the second inclined introduction section (16) being lower at the front and higher at the back, and the inclined discharging section (17) being higher at the front and lower at the back, and the rear section of the inclined discharging section (17) extending rearward from the rear opening of the moisture recovery cavity (2), the second inclined introduction sections (16) of the two groups of discharging conveying chains (5) being respectively located on one side of the rear end of the horizontal flip sections (10) of the two groups of flip conveying chains (4), a plurality of discharging push plates (18) being arranged at intervals on the discharging conveying chain (5), the discharging push plates (18) on the second inclined introduction sections (16) of the two groups of discharging conveying chains (5) being respectively used to receive the two ends of the hanging rod (6) conveyed downward from the rear end of the horizontal flip sections (10) of the two groups of flip conveying chains (4), and conveying them obliquely backward and upward to the inclined discharging section (17), and conveying the hanging rod (6) obliquely backward and downward through the inclined discharging section (17); The spray mechanism comprises a plurality of steam-inducing atomizing nozzles (20) arranged on the top wall of the rehumidification cavity (2); the area enclosed by the plurality of steam-inducing atomizing nozzles (20) is a spray generation area; the area enclosed by the horizontal turning sections (10) of the two groups of turning conveying chains (4) is a spray action area; and the spray generation area is located above the spray action area.
2. A cigar wrapper rehumidification device as claimed in claim 1, characterized in that: The dehumidification box (1) is also provided with an air circulation mechanism (21), the air circulation mechanism (21) comprising a fan (22), an air suction duct (23), and an air outlet duct (24). The fan (22) is installed on the top of the dehumidification box (1), the air suction port and the air outlet of the fan (22) are respectively connected to the air suction duct (23) and the air outlet duct (24). A plurality of air suction holes are opened on the top wall of the dehumidification box (1) at positions corresponding to the spray action area. The air suction duct (23) is connected to the spray action area through a plurality of air suction branch pipes. (25) are respectively connected to a plurality of air suction holes on the top wall of the rehumidification box (1); a drainage trough body (26) is provided on the bottom wall of the rehumidification cavity (2) of the rehumidification box (1); a plurality of air blowing ports (27) are opened on the drainage trough body (26) at positions corresponding to the spray action area; an air outlet duct (24) extends downward from one side of the rehumidification box (1) to below the drainage trough body (26); and the air outlet duct (24) is respectively connected to the bottom of the plurality of air blowing ports (27) of the drainage trough body (26) through a plurality of air outlet branch pipes.
3. A cigar wrapper rehumidification device as claimed in claim 1, characterized in that: The left and right ends of the hanging rod (6) are respectively provided with a plurality of shifting teeth (13) evenly distributed along the circumferential direction. The flip mechanism (12) comprises a flip bracket (14) arranged outside the horizontal flip section (10). The flip bracket (14) is provided with a plurality of blocking rods (15) arranged at intervals in the front and rear directions. Gaps are formed between adjacent blocking rods (15). The plurality of shifting teeth (13) at the end of the hanging rod (6) are meshed with the plurality of gaps of the flip bracket (14). In the process of conveying the hanging rod (6) on the horizontal flip section (10) from front to rear, the plurality of gaps of the flip bracket (14) cooperate with the plurality of shifting teeth (13) at the end of the hanging rod (6), thereby driving the hanging rod (6) to rotate while conveying.
4. A cigar wrapper rehumidification device as claimed in claim 1, characterized in that: The transmission mechanism drives the conveying mechanism to operate, and the transmission mechanism comprises a motor (40) and a main transmission shaft (41). The motor (40) is mounted on the top of the rehumidification box (1). The axial direction of the main transmission shaft (41) extends in the left-right direction and is rotatably mounted on the top of the rehumidification box (1). The output shaft of the motor (40) is connected to the main transmission shaft (41) through a chain transmission method. The left and right ends of the main transmission shaft (41) are respectively provided with sub-transmission mechanisms. The conveying chains on the left and right sides of the conveying mechanism are driven to operate through the two sub-transmission mechanisms. The feeding conveying chain (3) is driven to operate through the feeding driving sprocket (42). The turning conveying chain (4) is driven to operate through the front and rear two turning driving sprockets (43) located above. The discharging conveying chain (5) is driven to operate through the feeding driving sprocket (42). The main transmission shaft (41) is driven to run by a discharge driving sprocket (44). Main transmission sprockets (45) are respectively arranged at the left and right ends of the main transmission shaft (41). The main transmission sprocket (45) and two flip driving sprockets (43) of the corresponding flip conveying chain (4) are connected to each other through an outer first transmission chain (46). A first transition sprocket (47) meshing with the inner side of the first transmission chain (46) is arranged on the inner side of the first transmission chain (46). The first transition sprocket (47) and the second transition sprocket are coaxially fixedly mounted on a transition shaft (48). The transition shaft (48) is rotatably mounted on the rehumidification box (1). The second transition sprocket, the feed driving sprocket (42) and the discharge driving sprocket (44) are connected to each other through an outer second transmission chain (49).
5. A cigar wrapper rehumidification device as claimed in claim 4, characterized in that: The first transition sprocket (47) is located between the two flip driving sprockets (43) of the corresponding side flip conveyor chain (4); first tensioning wheels (50) are respectively provided on the front and rear sides of the first transition sprocket (47); the two first tensioning wheels (50) are respectively located on the outside of the first transmission chain (46) and are used to tension the outside of the first transmission chain (46); second tensioning wheels (51) are respectively provided on the front and rear sides of the second transition sprocket; the two second tensioning wheels (51) are respectively located on the outside of the second transmission chain (49) and are used to tension the outside of the second transmission chain (49).
6. A cigar wrapper rehumidification device as claimed in claim 4, characterized in that: The overturning conveying chain (4) forms a parallelogram structure, and the discharging conveying chain (5) forms a triangle structure.
7. A cigar wrapper rehumidification device as claimed in claim 1, characterized in that: One side of the rear end of the horizontal turning section (10) of the two groups of turning conveyor chains (4) is respectively provided with an inclined guide plate (19) which is higher in the front and lower in the rear. The left and right ends of the hanging rod (6) at the rear end of the horizontal turning section (10) of the two groups of turning conveyor chains (4) are respectively introduced to the discharge push plate (18) on the second inclined introduction section (16) of the two groups of discharge conveyor chains (5) through the two left and right inclined guide plates (19).
8. A cigar wrapper rehumidification device as claimed in claim 1, characterized in that: The middle section of the hanging rod (6) is a hanging section, and the hanging section of the hanging rod (6) includes a hanging shell (31), and the hanging shell (31) is provided with a plurality of vertical through grooves (32) arranged in sequence along the left-right direction, and the plurality of vertical through grooves (32) form a plurality of hanging stations, and each hanging station is provided with a hanging assembly (33), and the hanging assembly (33) includes a movable pressure plate (34) and a fixed back plate (35) arranged relatively in the front-back direction, and the fixed back plate (35) is fixed on the rear side wall of the vertical channel, and the movable pressure plate (34) is slidably arranged on the front side of the hanging shell (31) and can slide forward and backward along the hanging shell (31), and the rear side of the movable pressure plate (34) is provided with two spring mounting rods (33). 6), the rear ends of the two spring mounting rods (36) respectively extend backward into the vertical through slot (32) of the hanging shell (31) and are provided with a limit plate (37), the portion where the spring mounting rod (36) extends into the vertical through slot (32) is sleeved with a spring (38), the front and rear ends of the spring (38) are respectively limited by the front side wall of the vertical through slot (32) and the limit plate (37), a plurality of pins (39) are provided in the middle of the rear side of the movable pressing plate (34), the plurality of pins (39) extend into the vertical through slot (32) through the avoidance holes opened on the front side of the hanging shell (31), and the cigar wrapper is clamped and fixed by the plurality of pins (39) of the movable pressing plate (34) cooperating with the back plate.
9. A cigar wrapper rehumidification device as claimed in claim 1, characterized in that: A plurality of feed support blocks (8) are provided on one side of the feed conveying chain (3) along the length direction of the chain, and each feed support block (8) is provided with a feed push plate (7) perpendicular to the feed conveying chain (3). The left and right ends of the hanging rod (6) are respectively supported on the feed support blocks (8) corresponding to the left and right groups of feed conveying chains (3), and as the feed conveying chain (3) runs, the left and right feed push plates (7) push the left and right ends of the corresponding hanging rod (6), so that the hanging rod (6) and the feed conveying chain (3) are transported from front to back together.
10. A cigar wrapper rehumidification device as claimed in claim 2, characterized in that: The front and rear ends of the bottom wall of the drainage trough body (26) are respectively recessed to form a drainage groove (28), and a main drainage port (29) is provided on one side of the drainage groove (28); the bottom of the air outlet duct (24) located below the drainage trough body (26) is connected to an air circulation drainage pipe (30).