Biosurfactant production equipment
By designing a combined structure of the partition plate and the filter plate in the surfactant production equipment, the automatic loading and filtration of materials is realized, solving the problems of inconvenient loading steps, large labor consumption and high cost in existing equipment, and improving the quality of settlement and convenience of use.
Patent Information
- Application Number
- CN202421973577.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing surfactant production equipment has problems such as inconvenient feeding steps, high labor consumption and high cost during the mixing and settlement separation process.
A biosurfactant production equipment is designed, and the combined structure of the partition plate and the filter plate is used to divide the settlement separation cylinder into a mixing zone and a settlement zone. The materials are fully mixed by driving the stirring blades through the drive unit, and the materials are automatically loaded and filtration through the discharge baffle and the filter plate.
This equipment designs the mixing and settlement as a whole, which saves loading steps, saves labor and costs, improves the quality of material settlement and is easy to use.
Smart Images

Figure CN223010061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production equipment, in particular to a production equipment for biosurfactant. Background Technique
[0002] In the production process of surfactants, a variety of equipment will be used. Among them, sedimentation separation equipment is needed to carry out solid-liquid separation on some raw materials. In order to ensure the quality of surfactant separation, it is necessary to fully mix the surfactant before sedimentation. The main reason for fully mixing the surfactant before sedimentation is that the performance of compound surfactants is usually better than that of single surfactants. By mixing different types of surfactants, their synergistic effects can be exerted, thereby improving the performance of surfactants.
[0003] The existing mixing and sedimentation processing of surfactants generally uses two types of equipment. After the surfactant is fully mixed by the mixing device, it is necessary to timely feed the mixed surfactant into the sedimentation separation equipment for sedimentation separation. It is not convenient to combine the two types of equipment, which increases the feeding steps and labor force. At the same time, if electric feeding is adopted, the processing cost is increased, and it is not convenient to use. In view of the deficiencies of the existing technology, we propose a production equipment for biosurfactant to solve the above problems. Content of the Utility Model
[0004] To achieve the above objectives, the utility model is realized through the following technical solutions: A production equipment for biosurfactant, including a sedimentation separation cylinder, a solid outlet is arranged at the bottom end of the sedimentation separation cylinder, a liquid discharge pipe is arranged on one side of the sedimentation separation cylinder, a top cover is arranged at the top end of the sedimentation separation cylinder, the top cover and the sedimentation separation cylinder are fixedly installed through bolts and nuts, a partition plate is arranged at the bottom end of the top cover, a filter plate is fixedly connected to the bottom end of the partition plate through a fixing rod, a rotating shaft is fixedly connected to the top end of the partition plate, a driving unit is arranged at the top end of the sedimentation separation cylinder, and the driving unit drives the rotating shaft to rotate to stir and mix the internal materials.
[0005] The surface of the partition plate is provided with a discharge hole, a discharge baffle is arranged at the bottom end of the discharge hole, a connecting component is arranged at the top of the discharge baffle, the connecting component drives the discharge baffle to rotate and connect to the bottom of the partition plate, and a limit locking component for driving the discharge baffle and the partition plate to rotate simultaneously with the cooperation of the rotating shaft is arranged on the connecting component.
[0006] Preferably, stirring blades are fixedly connected to both sides of the rotating shaft, the connecting component includes a fixed circular plate, a driving rod, a driving plate and a driving handle, one end of each group of discharge baffles is fixedly connected to the fixed circular plate, and each group of discharge baffles is arranged in an annular array.
[0007] Preferably, a driving rod is fixedly connected to the top of the discharge baffle. The top of the driving rod sequentially passes through the partition plate and the top cover and is fixedly connected to a driving plate. A driving handle is fixedly connected to the side wall of the driving plate.
[0008] Preferably, the limit locking assembly includes a fixing plate fixedly sleeved on the outer peripheral wall of the rotating shaft. The fixing plate is rotatably connected to the top of the driving plate. Arc-shaped grooves are formed in the tops of the top cover and the partition plate. The driving rod is rotatably connected inside the arc-shaped grooves.
[0009] Preferably, a plurality of fixing threaded holes are formed in the top of the fixing plate. A limit threaded hole corresponding to a group of fixing threaded holes is formed in the top of the driving plate. A fixing bolt is threadedly connected inside the fixing threaded hole and the limit threaded hole.
[0010] Preferably, connection grooves are formed on both sides inside the sedimentation separation cylinder. Connecting members are fixedly connected to the outer walls on both sides of the partition plate. An annular groove is formed in the inner peripheral wall of the sedimentation separation cylinder. The connecting members are rotatably connected inside the annular groove.
[0011] Preferably, a support frame is fixedly connected to the top end of the top cover. A driving motor is installed at the top end of the support frame. The output end of the driving motor is fixedly connected to the rotating shaft.
[0012] The utility model discloses a biological surfactant production device, and the beneficial effects thereof are as follows: In this biological surfactant production device, by installing the partition plate, the filter plate, the rotating shaft and the stirring blades on the top cover, the top cover and the sedimentation separation cylinder are of a split design, and the discharge baffle is installed at the bottom end of the partition plate. The sedimentation separation cylinder is divided into a mixing area and a sedimentation area by the partition plate. Under the cooperation of the top driving unit, the stirring blades can fully mix the materials, and the discharge baffle at the bottom can be opened as needed, so that the mixed materials can filter out the impurities inside through the filter plate and then directly enter the bottom sedimentation area for sedimentation treatment. Thus, the quality of material sedimentation can be improved, and the mixing and sedimentation are integrated into one design, which can save the feeding step, save labor, and save costs at the same time, and is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0015] Figure 2 This is a schematic internal sectional view of the sedimentation and separation cylinder of the present utility model;
[0016] Figure 3 This is a schematic installation structure diagram of the partition plate, filter plate and sedimentation and separation cylinder of the present utility model;
[0017] Figure 4 This is an exploded structure diagram of the filter plate and the partition plate of the present utility model;
[0018] Figure 5 This is a schematic top view of the partition plate of the present utility model;
[0019] Figure 6 This is a schematic diagram of the opened discharge baffle of the present utility model;
[0020] Figure 7 This is an exploded schematic diagram of the top position relationship after the discharge baffle of the present utility model is opened;
[0021] Figure 8 This is a schematic diagram of the sedimentation and separation cylinder of the present utility model.
[0022] In the figure: 1. Sedimentation and separation cylinder; 2. Solid outlet; 3. Liquid discharge pipe; 4. Top cover;
[0023] 5. Partition plate; 501. Discharge baffle; 5011. Fixed circular plate; 5012. Driving rod; 5013. Driving plate; 5014. Driving handle; 502. Limit locking assembly; 5021. Arc groove; 5022. Fixed plate; 5023. Fixed bolt; 5024. Fixed threaded hole; 5025. Limit threaded hole; 503. Rotating shaft; 5031. Stirring blade; 5032. Driving motor; 5033. Support frame; 504. Discharge hole; 505. Connecting piece; 506. Connecting groove; 507. Annular groove;
[0024] 6. Filter plate; 601. Fixed rod. Detailed implementation manners
[0025] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are clearly and completely described below. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the accompanying drawings of the specification and specific implementation manners.
[0027] An embodiment of the present utility model discloses a production device for biosurfactant.
[0028] As shown in the attached Figure 1-8 figure, it includes a sedimentation separation cylinder 1. A solid outlet 2 is provided at the bottom end of the sedimentation separation cylinder 1. A liquid discharge pipe 3 is provided on one side of the sedimentation separation cylinder 1. One end of the liquid discharge pipe 3 is equipped with an air pump for pumping out the liquid sedimentated inside. The end of the liquid discharge pipe 3 is located in the area of the sedimentated liquid. A top cover 4 is provided at the top end of the sedimentation separation cylinder 1. The top cover 4 and the sedimentation separation cylinder 1 are fixedly installed by bolts and nuts. A partition plate 5 is provided at the bottom end of the top cover 4. The top end of the partition plate 5 is a mixing area, and the bottom end is a sedimentation area. The bottom end of the partition plate 5 is fixedly connected with a filter plate 6 through a fixing rod 601. The top end of the partition plate 5 is fixedly connected with a rotating shaft 503. A driving unit is provided at the top end of the sedimentation separation cylinder 1. When the driving unit works, it drives the rotating shaft 503 to rotate to stir and mix the internal materials. During use, first install the top cover 4 and the sedimentation separation cylinder 1, so that the partition plate 5 and the filter plate 6 are installed inside the sedimentation separation cylinder 1. At this time, the position of the discharge baffle 501 is fixed through the cooperation of the limit locking assembly 502 and the connection assembly, so that the discharge baffle 501 seals the discharge hole 504. Fill the materials to be sedimented into the sedimentation separation cylinder 1 through the inlet at the top end of the top cover 4. Drive the stirring blade 5031 through the driving unit to fully mix the internal materials. Subsequently, remove the fixing bolt 5023 from the inside of the driving plate 5013 and the fixing plate 5022, drive the driving plate 5013 to rotate, so that the connection assembly drives the discharge baffle 501 to rotate at the bottom end of the partition plate 5 and no longer block the discharge hole 504. Then the mixed materials pass through the discharge hole 504 to reach the sedimentation area inside the sedimentation separation cylinder 1. After the internal materials are sedimented, start the air pump on one side, so that the liquid discharge pipe 3 pumps out the sedimented liquid inside. Subsequently, open the solid outlet 2, so that the sedimented solid materials are discharged through the solid outlet 2.
[0029] The surface of the partition plate 5 is provided with a discharge hole 504. A discharge baffle 501 is provided at the bottom end of the discharge hole 504. A connection assembly is provided at the top of the discharge baffle 501. The connection assembly drives the discharge baffle 501 to rotate and connect at the bottom of the partition plate 5. The connection assembly is provided with a limit locking assembly 502 that cooperates with the rotating shaft 503 to drive the discharge baffle 501 and the partition plate 5 to rotate simultaneously. After sufficient mixing, when the materials are discharged through the discharge hole 504, the filter plate 6 at the bottom end can filter the impurities in the materials, improve the quality of the sedimented materials, and can disassemble and assemble the top cover 4 and the sedimentation separation cylinder 1 after use, and can separate the partition plate 5 and the filter plate from the inside of the sedimentation separation cylinder 1 together, which is convenient for cleaning the filtered impurities and cleaning the partition plate 5 and the stirring blade 5031.
[0030] On both sides of the rotating shaft 503, stirring blades 5031 are fixedly connected. The installation position of the stirring blades 5031 does not affect the rotation of the driving rod 5012. The connecting assembly includes a fixed circular plate 5011, a driving rod 5012, a driving plate 5013 and a driving handle 5014. One end of multiple discharge baffles 501 is fixedly connected to the fixed circular plate 5011. The multiple discharge baffles 501 are arranged in an annular array. The driving handle 5014 is used to drive the driving plate 5013 to rotate, and when driving the discharge baffle 501 to rotate to fully open and close the discharge hole 504, the driving rod 5012 is respectively in a state of being in contact with both side walls of the arc-shaped groove 5021.
[0031] A driving rod 5012 is fixedly connected to the top of the discharge baffle 501. The top of the driving rod 5012 sequentially passes through the partition plate 5 and the top cover 4 and is fixedly connected to a driving plate 5013. A driving handle 5014 is fixedly connected to the side wall of the driving plate 5013.
[0032] The limit locking assembly 502 includes a fixing plate 5022 fixedly sleeved on the outer peripheral wall of the rotating shaft 503. The fixing plate 5022 is rotatably connected to the top of the driving plate 5013. Arc-shaped grooves 5021 are formed in the tops of both the top cover 4 and the partition plate 5. The driving rod 5012 is rotatably connected to the inside of the arc-shaped groove 5021. When the driving unit drives the stirring blade 5031 to rotate, the discharge baffle 501 seals the discharge hole 504. The top driving plate 5013 and the fixing plate 5022 are fixed by fixing bolts 5023. Thus, the discharge baffle 501 can always seal the discharge hole 504 during rotation, and materials will not be discharged through the discharge hole 504.
[0033] Multiple fixing threaded holes 5024 are formed in the top of the fixing plate 5022. A limit threaded hole 5025 corresponding to one group of fixing threaded holes 5024 is formed in the top of the driving plate 5013. The fixing threaded hole 5024 and the limit threaded hole 5025 are internally threaded with a fixing bolt 5023.
[0034] Connection grooves 506 are formed on both sides inside the sedimentation separation cylinder 1. Connecting members 505 are fixedly connected to the outer side walls of both sides of the partition plate 5. An annular groove 507 is formed on the inner peripheral wall of the sedimentation separation cylinder 1. The connecting members 505 are rotatably connected to the inside of the annular groove 507. When the driving unit drives the stirring blade 5031 to rotate to mix the materials, the partition plate 5 and the filter plate 6 can be driven to rotate inside the sedimentation separation cylinder 1 together, and the partition plate 5 and the filter plate 6 will not affect the rotation of the stirring blade 5031.
[0035] A support frame 5033 is fixedly connected to the top end of the top cover 4. A drive motor 5032 is installed at the top end of the support frame 5033. The output end of the drive motor 5032 is fixedly connected to the rotating shaft 503. Starting the drive motor 5032 can drive the rotating shaft 503 and the stirring blade 5031 to rotate.
[0036] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A biosurfactant production device, comprising a sedimentation separation cylinder (1), wherein a solid outlet (2) is provided at the bottom of the sedimentation separation cylinder (1), a liquid discharge pipe (3) is provided on one side of the sedimentation separation cylinder (1), and a top cover (4) is provided at the top of the sedimentation separation cylinder (1), characterized in that: The top cover (4) and the sedimentation separation cylinder (1) are fixedly mounted by bolts and nuts; a partition plate (5) is provided at the bottom end of the top cover (4); the bottom end of the partition plate (5) is fixedly connected to a filter plate (6) via a fixing rod (601); the top end of the partition plate (5) is fixedly connected to a rotating shaft (503); a driving unit is provided at the top end of the sedimentation separation cylinder (1); the driving unit drives the rotating shaft (503) to rotate to stir and mix the internal materials; A discharge hole (504) is provided on the surface of the partition plate (5), a discharge baffle (501) is provided at the bottom end of the discharge hole (504), a connecting component is provided on the top of the discharge baffle (501), the connecting component drives the discharge baffle (501) to rotate and is connected to the bottom of the partition plate (5), and a limit locking component (502) is provided on the connecting component for cooperating with the rotating shaft (503) to drive the discharge baffle (501) and the partition plate (5) to rotate simultaneously.
2. A biosurfactant production device according to claim 1, characterized in that: Stirring blades (5031) are fixedly connected to both sides of the rotating shaft (503), the connecting assembly comprises a fixed circular plate (5011), a driving rod (5012), a driving plate (5013) and a driving handle (5014), one end of a plurality of groups of the discharge baffles (501) are fixedly connected to the fixed circular plate (5011), and the plurality of groups of the discharge baffles (501) are arranged in a ring array.
3. A biosurfactant production device according to claim 2, characterized in that: The top of the discharge baffle (501) is fixedly connected to a driving rod (5012), the top of the driving rod (5012) passes through the partition plate (5) and is fixedly connected to the top cover (4) with a driving plate (5013), and the side wall of the driving plate (5013) is fixedly connected to a driving handle (5014).
4. A biosurfactant production device according to claim 3, characterized in that: The limit locking assembly (502) comprises a fixed plate (5022) fixedly sleeved on the outer peripheral wall of the rotating shaft (503), the fixed plate (5022) is rotatably connected to the top of the driving plate (5013), the top of the top cover (4) and the partition plate (5) are both provided with an arc groove (5021), and the driving rod (5012) is rotatably connected to the inside of the arc groove (5021).
5. A biosurfactant production device according to claim 4, characterized in that: The top of the fixing plate (5022) is provided with a plurality of groups of fixing threaded holes (5024), the top of the driving plate (5013) is provided with a limiting threaded hole (5025) corresponding to a group of fixing threaded holes (5024), and the fixing threaded hole (5024) and the internal threads of the limiting threaded hole (5025) are connected with fixing bolts (5023).
6. A biosurfactant production device according to claim 1, characterized in that: The sedimentation separation cylinder (1) is provided with connecting grooves (506) on both sides thereof, the outer walls on both sides of the partition plate (5) are fixedly connected with connecting pieces (505), the inner peripheral wall of the sedimentation separation cylinder (1) is provided with an annular groove (507), and the connecting piece (505) is rotatably connected inside the annular groove (507).
7. A biosurfactant production device according to claim 6, characterized in that: The top end of the top cover (4) is fixedly connected to a support frame (5033), the top end of the support frame (5033) is installed with a driving motor (5032), and the output end of the driving motor (5032) is fixedly connected to the rotating shaft (503).