Demister flushing fluid separation device
By designing a flushing liquid separator and lighting system on the desulfurization tower, the problem of the traditional defogging defogging water sharing the same water source with the circulating spray is solved, the defogging effect and slurry balance are improved, and necessary lighting is provided at night.
Patent Information
- Application Number
- CN202422118246.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The traditional desulfurization tower defogging device is not designed with a flushing liquid separation device, which causes the flushing water to share the same water source with the circulating spray, which reduces the spray intensity and defogging effect of the defogging device, and cannot clearly observe the operation of the device when the light is poor at night.
A device for defogging defogging fluid separation is designed. By setting up a flushing sink, flushing pipe, flushing water pump, partition flushing branch pipe, lower flushing branch pipe and upper flushing branch pipe on one side of the desulfurization tower, it is used to flush the mist defogging device and slurry circulation system, and installing solar photovoltaic panels, connecting circuits, energy storage boxes and lighting lamps on the upper operating table to provide night lighting.
Effectively separate the defogging defogging water from the circulating spray water source, improve the spray intensity and defogging effect of the defogging defogging, ensure the balance of slurry concentration and water volume, and provide sufficient lighting at night to facilitate maintenance personnel to repair and observe.
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Figure CN223010072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demisters, and particularly relates to a device for separating the flushing liquid of a demister. Background Art
[0002] A demister mainly consists of fixed devices such as corrugated blades, plates, and clamping strips, and is used for wet desulfurization. During the operation of the absorption tower, "fog" with a particle size of 10 - 60 microns is easily generated. The "fog" not only contains moisture, but also dissolves sulfuric acid, sulfates, sulfur dioxide, etc. At the same time, it also causes fouling and serious corrosion of the fan, heat exchanger, and flue. Therefore, the wet desulfurization process requires the absorption equipment to remove fog. The gas to be purified needs to be defogged before leaving the absorption tower. The demister nozzle is one of the main components of the demisting system. The demister nozzle is mainly made of high-quality plastic, has extremely high wear resistance, and a long service life. The demister is an important component of the desulfurization tower. The function of the demister is to capture the fog particles and slurry droplets entrained in the flue gas during the spray absorption process. The efficiency of the demister is not only related to its own structure, but also related to the specific gravity and particle size of the fog particles. The atomization particle size of the nozzle is related to the viscosity of the absorption liquid, the spray pressure, and the nozzle structure. Only by matching the performance of the demister with the particle diameter of the fog particles can a good demisting effect be achieved. If the demisting is not good, the flue gas entraining slurry will be carried to downstream equipment such as flue gas heaters, induced draft fans, and flues, which will cause blockage, severe vibration of the induced draft fan, severe corrosion and scaling of the flue, etc., and thus forced shutdown.
[0003] Therefore, the traditional demister of the desulfurization tower cannot meet people's needs, and it has the following defects: First, there is no designed flushing liquid separation device. During use, the flushing water of the demister and the corresponding circulating spray are not separately designed, and they share the same water source. When in use, it greatly reduces the spray intensity and demisting effect of the demister. At the same time, the flushing water is mixed with the slurry, which is not conducive to stabilizing the concentration and water volume balance of the slurry, and has a greater impact on the circulating spray effect. Second, there is no designed lighting device. For the desulfurization tower set outdoors, when the light is poor at night, it is impossible to clearly observe the operation of the device, and it is impossible to make a correct judgment on the state of the device in time. When the equipment is abnormal, it is impossible to provide good lighting for maintenance personnel to repair the device. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a device for separating the flushing liquid of a demister to solve the problems put forward in the above background art.
[0005] To solve the above technical problems, the present utility model provides the following technical solution: A device for separating the flushing liquid of a demister, including a desulfurization tower. On one outer wall of the desulfurization tower, a flushing water tank is provided. On one outer wall of the flushing water tank, a flushing pipeline is fixedly connected. On one outer wall of the flushing pipeline, a flushing water pump is fixedly connected. The output end of the flushing pipeline is fixedly connected with a partition flushing branch pipe, a lower layer flushing branch pipe, and an upper layer flushing branch pipe. And the output ends of the partition flushing branch pipe, the lower layer flushing branch pipe, and the upper layer flushing branch pipe are all sleeved on one outer wall of the desulfurization tower. The output end of the partition flushing branch pipe is fixedly connected with a partition flushing spray. The output end of the lower layer flushing branch pipe is fixedly connected with a lower layer flushing spray. The output end of the upper layer flushing branch pipe is fixedly connected with an upper layer flushing spray. And the partition flushing spray, the lower layer flushing spray, and the upper layer flushing spray are all fixedly connected on one outer wall of the desulfurization tower. On the lower surface of the upper layer flushing spray, a demister main body is provided, and the demister main body is arranged on the upper surface of the lower layer flushing spray.
[0006] As a further technical solution of the present utility model, on one outer wall of the desulfurization tower, a slurry storage tank is fixedly connected. On one outer wall of the slurry storage tank, a slurry circulation pipeline is sleeved, and the slurry circulation pipeline is sleeved on one outer wall of the desulfurization tower. On one outer wall of the slurry circulation pipeline, a slurry circulation pump is fixedly connected. The output end of the slurry circulation pipeline is fixedly connected with a slurry circulation spray, and the slurry circulation spray is arranged on the upper surface of the slurry storage tank.
[0007] As a further technical solution of the present utility model, on one outer wall of the desulfurization tower, an upper operation platform and a solar photovoltaic panel are fixedly connected. The output end of the solar photovoltaic panel is fixedly connected with a connection circuit. The output end of the connection circuit is fixedly connected with an energy storage box. The output end of the energy storage box is fixedly connected with a lighting lamp, and the lighting lamp is fixedly connected on the upper surface of the upper operation platform.
[0008] As a further technical solution of the present utility model, on the upper surface of the partition flushing spray, a partition main body is provided, and the partition main body is fixedly connected on one outer wall of the desulfurization tower. On one outer wall of the partition main body, a flushing water return pipe is fixedly connected, and the output end of the flushing water return pipe is fixedly connected on one outer wall of the flushing water tank.
[0009] As a further technical solution of the present utility model, on one outer wall of the desulfurization tower, a ladder is fixedly connected. One end of the ladder is fixedly connected with a lower operation platform, and the lower operation platform is fixedly connected on one outer wall of the desulfurization tower.
[0010] As a further technical solution of the present utility model, on one outer wall of the desulfurization tower, a smoke inlet is opened, and the smoke inlet is arranged on the lower surface of the slurry circulation spray. At the top of the desulfurization tower, a smoke outlet is opened.
[0011] As a further technical solution of the present utility model, a water inlet is provided on an outer wall of one side of the flushing water tank.
[0012] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows: The present utility model is designed with a flushing liquid separation device, which effectively separates the demister flushing water from the corresponding circulating spray. During operation, an independent water source provides the demister flushing water, greatly improving the spraying intensity and demisting effect of the demister. Moreover, the flushing water and the slurry do not use the same water source and operate independently, effectively stabilizing the balance of the concentration and water volume of the slurry, which is beneficial to the circulating spray effect or slurry concentration crystallization, and generally beneficial to the treatment of waste gas. At the same time, it is designed with a lighting device, which is powered by a solar photovoltaic panel to provide lighting when the light is poor at night, enabling the staff to clearly observe the operation of the device, make a correct judgment on the state of the device in a timely manner, provide lighting when the device is abnormal for maintenance personnel to repair the device, and fully utilize the outdoor solar energy to provide power without increasing unnecessary resource consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 It is a schematic perspective view of the overall structure of the present utility model;
[0015] Figure 2 It is a schematic front view of the overall structure of the present utility model;
[0016] Figure 3 It is a schematic side view of the overall structure of the present utility model;
[0017] Figure 4 It is a schematic top view of the overall structure of the present utility model;
[0018] Figure 5 It is a schematic perspective sectional view of the present utility model.
[0019] In the figure: 1, desulfurization tower; 2, lower operating platform; 3, smoke exhaust port; 4, flushing water tank; 5, water inlet; 6, flushing pipeline; 7, flushing water pump; 8, partition flushing branch pipe; 9, lower layer flushing branch pipe; 10, upper layer flushing branch pipe; 11, flushing water return pipe; 12, ladder; 13, slurry circulation pipeline; 14, slurry circulation pump; 15, slurry circulation spray; 16, partition flushing spray; 17, partition main body; 18, lower layer flushing spray; 19, demister main body; 20, upper layer flushing spray; 21, slurry storage tank; 22, upper operating platform; 23, solar photovoltaic panel; 24, energy storage box; 25, connecting circuit; 26, lighting lamp; 27, smoke inlet. Specific embodiments
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to the attached Figure 1 - attached Figure 5, an embodiment provided by the present utility model: a device for separating the flushing liquid of a demister, including a desulfurization tower 1, a flushing water tank 4 is arranged on one outer wall of the desulfurization tower 1, a flushing pipeline 6 is fixedly connected to one outer wall of the flushing water tank 4, a flushing water pump 7 is fixedly connected to one outer wall of the flushing pipeline 6, the output end of the flushing pipeline 6 is fixedly connected with a partition flushing branch pipe 8, a lower layer flushing branch pipe 9 and an upper layer flushing branch pipe 10, and the output ends of the partition flushing branch pipe 8, the lower layer flushing branch pipe 9 and the upper layer flushing branch pipe 10 are all sleeved on one outer wall of the desulfurization tower 1. The output end of the partition flushing branch pipe 8 is fixedly connected with a partition flushing spray 16, the output end of the lower layer flushing branch pipe 9 is fixedly connected with a lower layer flushing spray 18, the output end of the upper layer flushing branch pipe 10 is fixedly connected with an upper layer flushing spray 20, and the partition flushing spray 16, the lower layer flushing spray 18 and the upper layer flushing spray 20 are all fixedly connected to one outer wall of the desulfurization tower 1. A demister main body 19 is arranged on the lower surface of the upper layer flushing spray 20, and the demister main body 19 is arranged on the upper surface of the lower layer flushing spray 18; A slurry storage tank 21 is fixedly connected to one outer wall of the desulfurization tower 1, a slurry circulation pipeline 13 is sleeved on one outer wall of the slurry storage tank 21, and the slurry circulation pipeline 13 is sleeved on one outer wall of the desulfurization tower 1. A slurry circulation pump 14 is fixedly connected to one outer wall of the slurry circulation pipeline 13, the output end of the slurry circulation pipeline 13 is fixedly connected with a slurry circulation spray 15, and the slurry circulation spray 15 is arranged on the upper surface of the slurry storage tank 21. The slurry circulation pump 14 is used to extract the solution that has absorbed sulfur dioxide from the slurry storage tank 21 at the bottom of the desulfurization tower 1, and then send it back into the slurry circulation spray 15 through the working pressure of the pump to achieve recycling; An upper layer operation platform 22 and a solar photovoltaic panel 23 are fixedly connected to one outer wall of the desulfurization tower 1. The output end of the solar photovoltaic panel 23 is fixedly connected with a connection circuit 25, the output end of the connection circuit 25 is fixedly connected with an energy storage box 24, the output end of the energy storage box 24 is fixedly connected with a lighting lamp 26, and the lighting lamp 26 is fixedly connected to the upper surface of the upper layer operation platform 22. The energy storage box 24 is used to store the energy converted by the solar photovoltaic panel 23; A partition main body 17 is arranged on the upper surface of the partition flushing spray 16, and the partition main body 17 is fixedly connected to one outer wall of the desulfurization tower 1. A flushing water return pipe 11 is fixedly connected to one outer wall of the partition main body 17, and the output end of the flushing water return pipe 11 is fixedly connected to one outer wall of the flushing water tank 4. The partition flushing spray 16 is used to regularly flush the partition main body 17, remove the scale and residues on the partition main body 17, keep it clean, thereby improving the desulfurization efficiency and flue gas quality, keeping the demister clean and efficiently operating, and thus improving the performance and reliability of the entire desulfurization system; A ladder 12 is fixedly connected to one outer wall of the desulfurization tower 1, one end of the ladder 12 is fixedly connected with a lower layer operation platform 2, and the lower layer operation platform 2 is fixedly connected to one outer wall of the desulfurization tower 1. The lower layer operation platform 2 is used to detect the operation status of the device;An inlet flue 27 is provided on one outer wall of the desulfurization tower 1, and the inlet flue 27 is arranged on the lower surface of the slurry circulating spray 15. A smoke outlet 3 is provided at the top of the desulfurization tower 1, and the smoke outlet 3 is used to discharge the filtered flue gas. An inlet 5 is provided on one outer wall of the flushing water tank 4, and the inlet 5 is used to add the required water source into the flushing water tank 4.
[0022] Working principle: When using the present utility model, first, the required water source is added to the flushing water tank 4 through the water inlet 5, and the opening of the slurry circulation pipeline 13 and the flushing water return pipe 11 is controlled by the flushing water pump 7 and the slurry circulation pump 14. Flue gas is discharged into the desulfurization tower 1 through the flue gas inlet 27. The slurry circulation pipeline 13 extracts slurry from the slurry storage tank 21 through the slurry circulation pump 14 and sputters it outwards through the slurry circulation spray 15 to treat the flue gas. The slurry in the desulfurization tower 1 absorbs sulfur dioxide in the flue gas during the contact process to form sulfuric acid solution. The function of the slurry circulation pump 14 is to extract the solution that has absorbed sulfur dioxide from the bottom slurry storage tank 21 of the desulfurization tower 1 and send it back into the slurry circulation spray 15 through the working pressure of the pump to achieve recycling. The slurry circulation pump 14 can also adjust the temperature of the desulfurization tower 1 by controlling the circulation speed of the absorption liquid. By adjusting the flow rate of the pump, the residence time of the absorption liquid in the desulfurization tower 1 can be changed, thereby affecting the rate and effect of the desulfurization reaction, effectively promoting the progress of the desulfurization reaction, improving the desulfurization efficiency. At the same time, by adjusting the temperature, the efficiency and stability of the entire desulfurization process are ensured. The filtered flue gas enters the demister main body 19 through the partition main body 17. During this process, the partition flushing spray 16 extracts the required water source from the flushing water tank 4 through the partition flushing branch pipe 8 on the flushing pipeline 6 to regularly flush the partition main body 17, remove the scale and residues on the partition main body 17, keep it clean, thereby improving the desulfurization efficiency and flue gas quality, keeping the demister clean and operating efficiently, and thus improving the performance and reliability of the entire desulfurization system. The flushing water after flushing does not enter the slurry and returns to the flushing water tank 4 through the flushing water return pipe 11, which is beneficial to stabilizing the concentration of the slurry and the balance of the water volume, and is beneficial to the circulation spraying effect or slurry concentration crystallization. Generally, it is beneficial to the treatment of waste gas. When the flue gas enters the demister main body 19, the lower flushing spray 18 and the upper flushing spray 20 extract water sources from the flushing water tank 4 through the lower flushing branch pipe 9 and the upper flushing branch pipe 10 to spray the demister main body 19, effectively separating the liquid droplets entrained in the gas in the tower to ensure the mass transfer efficiency, reduce the loss of valuable materials and improve the operation of the compressor behind the tower. The demister can effectively remove fog droplets of 3 - 5 μm, ensure the mass transfer efficiency of the tray, and reduce the plate spacing. The filtered flue gas is processed through subsequent sections and discharged through the smoke exhaust port 3; during the operation of the device, the operator can reach the lower operating platform 2 and the upper operating platform 22 through the ladder 12 to detect the device. At the same time, the solar photovoltaic panel 23 can perform photoelectric conversion during the day and store the electric energy in the energy storage box 24. When the light is insufficient at night, the energy storage box 24 can be controlled through the connection circuit 25 to provide power to turn on the lighting lamp 26 to provide lighting.
[0023] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative efforts.
[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them. Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims
1. A device for separating demister flushing liquid, comprising a desulfurization tower (1), characterized in that: A flushing water tank (4) is provided on one side outer wall of the desulfurization tower (1); a flushing pipe (6) is fixedly connected to one side outer wall of the flushing water tank (4); a flushing water pump (7) is fixedly connected to one side outer wall of the flushing pipe (6); a partition flushing branch pipe (8), a lower flushing branch pipe (9) and an upper flushing branch pipe (10) are fixedly connected to the output end of the flushing pipe (6); and the output ends of the partition flushing branch pipe (8), the lower flushing branch pipe (9) and the upper flushing branch pipe (10) are all sleeved on one side outer wall of the desulfurization tower (1); and the partition flushing branch pipe (8) The output end of the desulfurization tower (1) is fixedly connected to a partition flushing spray (16), the output end of the lower flushing branch pipe (9) is fixedly connected to a lower flushing spray (18), and the output end of the upper flushing branch pipe (10) is fixedly connected to an upper flushing spray (20), and the partition flushing spray (16), the lower flushing spray (18) and the upper flushing spray (20) are all fixedly connected to an outer wall of one side of the desulfurization tower (1), and a demister body (19) is provided on the lower surface of the upper flushing spray (20), and the demister body (19) is provided on the upper surface of the lower flushing spray (18).
2. The device for separating the demister flushing liquid according to claim 1, characterized in that: A slurry storage tank (21) is fixedly connected to one side outer wall of the desulfurization tower (1), a slurry circulation pipeline (13) is sleeved on one side outer wall of the slurry storage tank (21), and the slurry circulation pipeline (13) is sleeved on one side outer wall of the desulfurization tower (1), a slurry circulation pump (14) is fixedly connected to one side outer wall of the slurry circulation pipeline (13), a slurry circulation spray (15) is fixedly connected to the output end of the slurry circulation pipeline (13), and the slurry circulation spray (15) is arranged on the upper surface of the slurry storage tank (21).
3. The device for separating the demister flushing liquid according to claim 2, characterized in that: An upper operating table (22) and a solar photovoltaic panel (23) are fixedly connected to an outer wall of one side of the desulfurization tower (1); an output end of the solar photovoltaic panel (23) is fixedly connected to a connection circuit (25); an output end of the connection circuit (25) is fixedly connected to an energy storage box (24); an output end of the energy storage box (24) is fixedly connected to a lighting lamp (26); and the lighting lamp (26) is fixedly connected to the upper surface of the upper operating table (22).
4. The device for separating the demister flushing liquid according to claim 1, characterized in that: A partition body (17) is provided on the upper surface of the partition flushing spray (16), and the partition body (17) is fixedly connected to one side outer wall of the desulfurization tower (1), and a flushing water return pipe (11) is fixedly connected to one side outer wall of the partition body (17), and the output end of the flushing water return pipe (11) is fixedly connected to one side outer wall of the flushing water tank (4).
5. The device for separating the demister flushing liquid according to claim 3, characterized in that: A ladder (12) is fixedly connected to one side outer wall of the desulfurization tower (1), one end of the ladder (12) is fixedly connected to a lower operating platform (2), and the lower operating platform (2) is fixedly connected to one side outer wall of the desulfurization tower (1).
6. The device for separating the demister flushing liquid according to claim 5, characterized in that: A smoke inlet (27) is provided on one side outer wall of the desulfurization tower (1), and the smoke inlet (27) is arranged on the lower surface of the slurry circulation spray (15). A smoke exhaust port (3) is provided at the top of the desulfurization tower (1).
7. The device for separating the demister flushing liquid according to claim 1, characterized in that: A water inlet (5) is provided on one side outer wall of the flushing water tank (4).