Double-shaft conditioner

By using a biaxial tempering machine in the production of aquatic feed, and using alternating dislocation stirring leaves and steering mechanisms to adjust the feed residence time, the problem of incomplete maturation of powder of the single-axial tempering machine is solved, and better tempering effect and breeding performance are achieved.

CN223010281UActive Publication Date: 2025-06-24GUANGDONG SHENCHUAN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420873743.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-06-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing single-axis blade tempering device has a small cylinder capacity and high blade shaft speed, making it difficult for the powder to fully contact the steam, resulting in poor quenching effect, short maturation time of powder, and insufficient water resistance, which affects the breeding effect.

Method used

A biaxial tempering device is adopted, and a first and second stirring shafts are provided for forward and reverse feeding, respectively. By alternately dislocation arrangement of the first and second stirring leaves, the material can be turned along with the stirring leaves and in full contact with the steam. At the same time, the direction of the first stirring leaf is adjusted by the steering mechanism, and the residence time and tempering effect of the feed are adjusted according to the particle size of the feed.

Benefits of technology

The full contact between the powder and steam is achieved, the quenching effect is improved, the maturation time of the powder is extended, the water resistance of the pelletized material is improved, the breeding effect is improved, and the residence time is adjusted according to the feed of different particle sizes is improved, and the efficiency is improved.

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Abstract

The double-shaft conditioner comprises a barrel, the barrel is provided with a first cavity and a second cavity communicated with the first cavity, and the inner diameter of the first cavity is larger than that of the first cavity; the first stirring shaft is arranged in the first cavity and is used for forward feeding; the second stirring shaft is arranged in the second cavity and is used for reversely feeding; the first stirring blades are arranged on the first stirring shaft at intervals; the second stirring blades are arranged on the second stirring shaft at intervals; the first stirring blades and the second stirring blades are alternately arranged in a staggered manner, and the distance between the first stirring shaft and the second stirring shaft is smaller than the sum of the stirring radius of the first stirring blades and the stirring radius of the second stirring blades; a steering mechanism for adjusting the orientation of the first stirring blades is arranged between the first stirring shaft and the first stirring blades. The utility model provides a double-shaft conditioner which is good in conditioning effect.
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Description

Technical Field

[0001] The utility model relates to the field of aquatic feed production, in particular to a double-shaft conditioner. Background Art

[0002] At present, feed manufacturers generally use a single-shaft paddle conditioner for the ripening treatment of powder materials. Two identical devices are used in combination with a granulator to produce pellet feed. As a single-cylinder and single-shaft structure, since the volume of the cylinder cannot be made very large, the volume ratio is small. Coupled with the high rotational speed of the paddle shaft, the powder usually deviates to one side and moves forward. When steam is added into the cylinder, it is difficult to fully contact the powder. As a result, the conditioning effect is not good, and the residence time is usually only 1-2 minutes, which cannot meet the requirements in terms of ripening time. The ripening effect of the powder is poor, resulting in the water resistance of the pellets pressed by the ring die granulator not meeting the standard; ultimately, when farmers use this material for aquaculture products, the aquaculture effect is also not good. The unripened material is easy to disperse, easy to pollute the water quality, and the aquaculture harvest and expenditure are not proportional, with the risk of losses. Moreover, it is difficult for the single-shaft paddle conditioner to adjust the effect of flipping the feed according to the particle size of the feed. Summary of the Utility Model

[0003] To solve the above problems, the present technical solution provides a double-shaft conditioner.

[0004] To achieve the above object, the present technical solution is as follows:

[0005] A double-shaft conditioner, comprising

[0006] A cylinder body, which is provided with a first cavity and a second cavity communicated with the first cavity, and the inner diameter of the first cavity is larger than that of the first cavity;

[0007] A first stirring shaft, which is arranged in the first cavity and is used for forward feeding;

[0008] A second stirring shaft, which is arranged in the second cavity and is used for reverse feeding;

[0009] First stirring blades, which are arranged on the first stirring shaft at intervals;

[0010] Second stirring blades, which are arranged on the second stirring shaft at intervals;

[0011] The first stirring blades and the second stirring blades are arranged alternately and staggeredly, and the distance between the first stirring shaft and the second stirring shaft is less than the sum of the stirring radii of the first stirring blades and the second stirring blades;

[0012] A steering mechanism for adjusting the orientation of the first stirring blade is provided between the first stirring shaft and the first stirring blade. The steering mechanism includes a mounting hole provided on the first stirring shaft, an insert embedded in the mounting hole, an adjusting tooth provided on the first stirring blade, and a sleeve covering the insert and sleeved on the first stirring blade. The adjusting tooth is inserted into the insert to limit the relative rotation between the two.

[0013] For the double-shaft conditioner as described above, the mounting hole includes an embedding groove for the insert to be embedded, and an insertion groove provided at the bottom of the embedding groove for the first stirring blade to be inserted.

[0014] For the double-shaft conditioner as described above, the depth of the embedding groove is half of the thickness of the insert.

[0015] For the double-shaft conditioner as described above, the included angle between two adjacent first stirring blades is sixty degrees.

[0016] For the double-shaft conditioner as described above, the included angle between two adjacent second stirring blades is sixty degrees.

[0017] For the double-shaft conditioner as described above, the distance between the first stirring shaft and the second stirring shaft is 320 mm.

[0018] For the double-shaft conditioner as described above, the top of the sleeve is provided with a cover hole for the first stirring blade to pass through, and a rubber ring provided on the top wall of the sleeve and corresponding to the cover hole. The cover hole is spaced from the first stirring blade, and the rubber ring is located between the cover hole and the first stirring blade.

[0019] For the double-shaft conditioner as described above, the first stirring blade includes a support column extending out in the radial direction of the first stirring shaft, and a blade provided at the end of the support column. A bayonet for the blade to be inserted is provided at the end of the support column.

[0020] For the double-shaft conditioner as described above, the sleeve is provided with an external thread, and the mounting hole is provided with an internal thread. The sleeve is threadedly connected to the mounting hole so that the sleeve presses the adjusting tooth through the rubber ring.

[0021] The beneficial effects of this application are:

[0022] The utility model provides a double - shaft conditioner. The first stirring shaft has a feeding function, and the second stirring shaft has a function of returning materials and makes a turning motion. Materials can be turned along with the first stirring blades and the second stirring blades, so that they can be in full contact with steam, and the conditioning effect is good. Through the steering mechanism, the orientation of the first stirring blades is adjusted. When conditioning large - particle feed, the inclination of the first stirring blades is lowered, so as to increase the residence time of the large - particle feed in the cylinder and strengthen the conditioning effect. On the contrary, when conditioning small - particle feed, the inclination of the first stirring blades is raised, so as to reduce the residence time of the small - particle feed in the cylinder and improve the efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments.

[0024] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0025] Figure 2 is Figure 1 the internal structure diagram of

[0026] Figure 3 is Figure 2 the side view of

[0027] Figure 4 is a schematic structural diagram of the steering mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] In order to make the technical problems, technical solutions and beneficial effects solved by the present utility model more clearly understood, the following further details the present utility model with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0029] The double - shaft conditioner includes

[0030] a cylinder body 1, which is provided with a first cavity 11 and a second cavity 12 communicated with the first cavity 11, and the inner diameter of the first cavity 11 is larger than the inner diameter of the first cavity;

[0031] a first stirring shaft 2, which is arranged in the first cavity 11 and is used for forward feeding;

[0032] a second stirring shaft 3, which is arranged in the second cavity 12 and is used for reverse feeding;

[0033] first stirring blades 4, which are arranged on the first stirring shaft 2 at intervals;

[0034] second stirring blades 5, which are arranged on the second stirring shaft 3 at intervals;

[0035] The first stirring blade 4 and the second stirring blade 5 are arranged alternately and staggeredly, and the distance between the first stirring shaft 2 and the second stirring shaft 3 is less than the sum of the stirring radii of the first stirring blade 4 and the second stirring blade 5;

[0036] A steering mechanism 6 for adjusting the orientation of the first stirring blade 4 is provided between the first stirring shaft 2 and the first stirring blade 4. The steering mechanism 6 includes a mounting hole 61 provided on the first stirring shaft 2, an insert 62 embedded in the mounting hole 61, an adjusting tooth 63 provided on the first stirring blade 4, and a cover 64 sleeved on the first stirring blade 4 and covering the insert 62. The adjusting tooth 63 is inserted into the insert 62 to limit the relative rotation between the two.

[0037] The utility model provides a double-shaft conditioner. The first stirring shaft functions as a feeding function, and the second stirring shaft functions as a return material function for flipping movement. The material can be flipped along with the first stirring blade and the second stirring blade, so that it can be in full contact with steam, and the conditioning effect is good. Through the steering mechanism, the orientation of the first stirring blade is adjusted. When conditioning large-particle feed, the inclination of the first stirring blade is lowered, so as to increase the residence time of the large-particle feed in the cylinder and strengthen the conditioning effect. On the contrary, when conditioning small-particle feed, the inclination of the first stirring blade is raised, so as to reduce the residence time of the small-particle feed in the cylinder and improve the efficiency.

[0038] Further, as a preferred implementation manner of this solution rather than a limitation, the mounting hole 61 includes an embedding groove 611 for the insert 62 to be embedded, and an insertion groove 612 provided at the bottom of the embedding groove 611 for the first stirring blade 4 to be inserted. The first stirring blade is inserted into the insertion groove, which increases the stress intensity of the first stirring blade and is not easily bent or disengaged. The insert is embedded in the embedding groove, and the two will not rotate relatively.

[0039] Further, as a preferred implementation manner of this solution rather than a limitation, the depth of the embedding groove 611 is half of the thickness of the insert 62. After the insert is worn, it is convenient to take out the insert for replacement.

[0040] Further, as a preferred implementation manner of this solution rather than a limitation, the included angle between two adjacent first stirring blades 4 is sixty degrees. The conditioning effect is better.

[0041] Further, as a preferred implementation manner of this solution rather than a limitation, the included angle between two adjacent second stirring blades 5 is sixty degrees. The conditioning effect is better.

[0042] Further, as a preferred implementation manner of this solution rather than a limitation, the distance between the first stirring shaft 2 and the second stirring shaft 3 is 320 mm. The conditioning effect is better.

[0043] Further, as a preferred implementation manner rather than a limitation of this solution, a cover hole 641 for the first stirring blade 4 to pass through is provided at the top of the sleeve cover 64, and a rubber ring 642 is provided on the top wall of the sleeve cover 64 and corresponding to the cover hole 641. The cover hole 641 is spaced from the first stirring blade 4, and the rubber ring 642 is located between the cover hole 641 and the first stirring blade 4. When the sleeve cover drives the rubber ring to slide along the support column, the feed adhered to the support column can be removed.

[0044] Further, as a preferred implementation manner rather than a limitation of this solution, the first stirring blade 4 includes a support column 41 extending out in the radial direction of the first stirring shaft 2, and a blade 42 provided at the end of the support column 41. A bayonet 411 for the blade 42 to be inserted is provided at the end of the support column 41.

[0045] Further, as a preferred implementation manner rather than a limitation of this solution, an external thread is provided on the sleeve cover 64, and an internal thread is provided on the mounting hole 61. The sleeve cover 64 is threadedly connected to the mounting hole 61 so that the sleeve cover 64 presses against the adjusting tooth 63 through the rubber ring 642. This can improve the sealing performance and prevent steam and moisture from entering the mounting hole.

[0046] The above are only the preferred embodiments of this application, and are not used to limit the scope of implementation of this application. All other embodiments with the same or similar principles and basic structures as this application are within the protection scope of this application.

Claims

1. Double-axis conditioner, characterized by: include A cylinder (1) is provided with a first cavity (11) and a second cavity (12) connected to the first cavity (11), wherein the inner diameter of the first cavity (11) is greater than the inner diameter of the second cavity; A first stirring shaft (2), which is disposed in the first cavity (11) and is used for forward feeding; A second stirring shaft (3), which is disposed in the second cavity (12) and is used for reverse feeding; first stirring blades (4) arranged on the first stirring shaft (2) at intervals; Second stirring blades (5) are arranged on the second stirring shaft (3) at intervals; The first stirring blade (4) and the second stirring blade (5) are alternately staggered, and the distance between the first stirring shaft (2) and the second stirring shaft (3) is smaller than the sum of the stirring radius of the first stirring blade (4) and the stirring radius of the second stirring blade (5); A steering mechanism (6) for adjusting the direction of the first stirring blade (4) is provided between the first stirring shaft (2) and the first stirring blade (4), the steering mechanism (6) comprising a mounting hole (61) provided on the first stirring shaft (2), an insert (62) embedded in the mounting hole (61), an adjusting tooth (63) provided on the first stirring blade (4), and a cover (64) sleeved on the first stirring blade (4) and covering the insert (62), the adjusting tooth (63) being inserted into the insert (62) to limit the relative rotation of the two.

2. The dual-axis conditioner according to claim 1, characterized in that: The mounting hole (61) comprises an embedding groove (611) for the insert (62) to be embedded, and an insertion groove (612) provided at the bottom of the embedding groove (611) for the first stirring blade (4) to be inserted.

3. The double-axis conditioner according to claim 2, characterized in that: The depth of the embedding groove (611) is half the thickness of the insert (62).

4. The dual-axis conditioner according to claim 1, characterized in that: The angle between two adjacent first stirring blades (4) is sixty degrees.

5. The dual-axis conditioner according to claim 1, characterized in that: The included angle between two adjacent second stirring blades (5) is sixty degrees.

6. The dual-axis conditioner according to claim 1, characterized in that: The distance between the first stirring shaft (2) and the second stirring shaft (3) is 320 mm.

7. The dual-axis conditioner according to claim 1, characterized in that: The top of the cover (64) is provided with a cover hole (641) for the first stirring blade (4) to pass through, and a rubber ring (642) is provided on the top wall of the cover (64) and corresponding to the cover hole (641); the cover hole (641) and the first stirring blade (4) are arranged at intervals, and the rubber ring (642) is located between the cover hole (641) and the first stirring blade (4).

8. The dual-axis conditioner according to claim 1, characterized in that: The first stirring blade (4) comprises a support column (41) extending along the radial direction of the first stirring shaft (2), and a blade (42) arranged at the end of the support column (41); the end of the support column (41) is provided with a bayonet (411) for inserting the blade (42).

9. The dual-axis conditioner according to claim 7, characterized in that: The cover (64) is provided with an external thread, the mounting hole (61) is provided with an internal thread, and the cover (64) is threadedly connected to the mounting hole (61) so that the cover (64) presses the adjustment tooth (63) through the rubber ring (642).