Rapid mixing device for cleaning agent raw materials

Abstract

The utility model discloses a quick mixing device for cleaning agent raw materials, which comprises a mixing barrel and a stirring mechanism arranged in the mixing barrel, the mixing barrel comprises a barrel body, the stirring mechanism comprises a first stirring shaft, two sides of the first stirring shaft are respectively provided with a second stirring shaft and a third stirring shaft, and the second stirring shaft is connected with the third stirring shaft. The first stirring shaft, the second stirring shaft and the third stirring shaft are rotationally connected with the top of the barrel body, one end of the first stirring shaft extends into the barrel body, and a plurality of groups of first stirring blades are connected to the surface of the first stirring shaft at equal intervals. The device has the advantage of efficient mixing, and solves the problems that the mixing effect of part of mixing devices on cleaning agent raw materials is not ideal, the product mixing uniformity is insufficient, if the design of the mixing devices is unreasonable, such as the stirring speed, the stirring time or the stirrer shape is inappropriate, the raw material particles are possibly distributed unevenly, and the concentration of part of regions is too high or too low. The performance and the stability of a final product are influenced.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaner raw material production, in particular to a rapid mixing device for cleaner raw materials. Background Technique

[0002] A cleaner is a washing product mainly composed of various surfactants and supplemented with a variety of auxiliaries, which is widely used in multiple fields such as household, industrial, and commercial for removing stains, grease, dust and other pollutants. In order to use a rapid mixing device in the cleaner production process, the mixing device for cleaner raw materials is designed to ensure that the raw materials can be mixed quickly, evenly and effectively, while considering handling raw materials with different chemical properties and maintaining production efficiency and safety.

[0003] However, the mixing effect of some mixing devices on cleaner raw materials is not ideal enough, which will cause insufficient product mixing uniformity. If the design of the mixing device is unreasonable, such as inappropriate stirring speed, time or stirrer shape, it may lead to uneven distribution of raw material particles, too high or too low concentration in some areas, affecting the performance and stability of the final product. Content of the Utility Model

[0004] The purpose of the utility model is to provide a rapid mixing device for cleaner raw materials, which has the advantage of efficient mixing, and solves the problems that the mixing effect of some mixing devices on cleaner raw materials is not ideal enough, which will cause insufficient product mixing uniformity. If the design of the mixing device is unreasonable, such as inappropriate stirring speed, time or stirrer shape, it may lead to uneven distribution of raw material particles, too high or too low concentration in some areas, affecting the performance and stability of the final product.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a rapid mixing device for cleaner raw materials, including a mixing barrel and a stirring mechanism arranged inside it. The mixing barrel includes a barrel body:

[0006] The stirring mechanism includes a first stirring shaft, and a second stirring shaft and a third stirring shaft are respectively arranged on both sides of the first stirring shaft. The first stirring shaft, the second stirring shaft and the third stirring shaft are rotationally connected to the top of the barrel body. One end of the first stirring shaft extends into the barrel body and a number of groups of first stirring blades are equidistantly connected to the surface. One end of the second stirring shaft and the third stirring shaft extends into the barrel body and a number of groups of second stirring blades are equidistantly arranged on the surface. A first gear is fixedly connected to the top of the first stirring shaft, a second gear is meshed and connected to one side of the first gear, the second gear is fixedly sleeved on the surface of the third stirring shaft, and a power motor is fixedly connected to the top of the third stirring shaft.

[0007] Preferably, as a rapid mixing device for a cleaning agent raw material of the present utility model, a plurality of feed pipes arranged at equal intervals are fixedly connected to the top of the barrel body. The top of the feed pipe is fixedly connected with a feed hopper. An installation frame is fixedly connected to the surface of the feed hopper, and the installation frame is fixedly arranged on the top of the barrel body.

[0008] Preferably, as a rapid mixing device for a cleaning agent raw material of the present utility model, a discharge pipe is fixedly connected to the bottom of the barrel body. A positioning ring is fixedly sleeved below the surface of the barrel body, and a plurality of support legs are equidistantly connected around the positioning ring.

[0009] Preferably, as a rapid mixing device for a cleaning agent raw material of the present utility model, an electromagnetic valve for controlling the flow rate of the raw material is provided inside the feed pipe, and a dust-proof cover is movably connected to the top of each feed hopper.

[0010] Preferably, as a rapid mixing device for a cleaning agent raw material of the present utility model, the first stirring blades and the second stirring blades are arranged in an alternating manner, and the specification of the first stirring blades is larger than that of the second stirring blades.

[0011] Preferably, as a rapid mixing device for a cleaning agent raw material of the present utility model, the power motor is fixedly arranged on one side of the mounting plate. The mounting plate is fixedly arranged on the top of the barrel body. A first belt pulley is fixedly sleeved on the surface of the third stirring shaft, and a second belt pulley is fixedly sleeved on the surface of the second stirring shaft. A belt is drivingly connected between the first belt pulley and the second belt pulley.

[0012] Preferably, as a rapid mixing device for a cleaning agent raw material of the present utility model, both the barrel body and the support legs are made of stainless steel materials.

[0013] Preferably, as a rapid mixing device for a cleaning agent raw material of the present utility model, an anti-slip pad is fixedly sleeved on the bottom of the support legs.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. Through the coordinated operation of the first stirring shaft, the second stirring shaft, and the third stirring shaft, the utility model can form a complex flow field, which not only improves the flow velocity of the materials in the barrel but also ensures that the materials in all parts of the barrel can be effectively mixed. It is especially suitable for raw materials with high viscosity or difficult to disperse. The first stirring blades on the first stirring shaft and the second stirring blades on the second and third stirring shafts are evenly distributed at equal intervals. Such a design is conducive to forming a three-dimensional mixing effect and further enhancing the mixing uniformity. The positions and quantities of the first stirring blades and the second stirring blades can be optimized according to the specific material characteristics and mixing requirements. The first stirring shaft is meshed with the second gear through the first gear, and the second gear is fixed on the third stirring shaft. This gear transmission method realizes the effective transmission of power, and at the same time, the rotation speeds of different stirring shafts can be adjusted by adjusting the gear ratio to achieve the best mixing effect. Through the fine mechanical structure and transmission design, this device realizes the rapid and uniform mixing of the cleaning agent raw materials, improving the production efficiency and product quality.

[0016] 2. The utility model has the first stirring blades and the second stirring blades arranged alternately. This layout can generate a more complex flow field, which not only enhances the up-and-down, left-and-right, and internal-and-external circulation of the materials in the barrel but also helps to break the agglomeration between the raw materials, promoting the faster and more uniform mutual penetration and mixing of various components. The staggered design helps to eliminate the mixing dead corners and ensure that the materials in every part of the barrel can be fully mixed. The combined use of the first stirring blades and the second stirring blades can take into account the dual requirements of efficient mixing and fine dispersion, improving the mixing uniformity and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the three-dimensional view of the utility model;

[0018] Figure 2 is the side view of the utility model;

[0019] Figure 3 is the cross-sectional view of the utility model;

[0020] Figure 4 is the structural schematic diagram of the mixing barrel of the utility model;

[0021] Figure 5 is the structural schematic diagram of the stirring mechanism of the utility model;

[0022] Figure 6 is the structural schematic diagram of the belt of the utility model.

[0023] In the figure: 1. Mixing barrel; 101. Barrel body; 102. Feeding pipe; 103. Feeding hopper; 104. Mounting frame; 105. Discharge pipe; 106. Positioning ring; 107. Support leg; 2. Stirring mechanism; 201. First stirring shaft; 202. Second stirring shaft; 203. Third stirring shaft; 204. First stirring blade; 205. Second stirring blade; 206. First gear; 207. Second gear; 208. Power motor; 209. Mounting plate; 210. First pulley; 211. Second pulley; 212. Belt. Detailed implementation mode

[0024] Please refer to Figures 1 - 6 , a rapid mixing device for cleaning agent raw materials, a rapid mixing device for cleaning agent raw materials, including a mixing barrel 1 and a stirring mechanism 2 arranged inside it. The mixing barrel 1 includes a barrel body 101:

[0025] Furthermore, the stirring mechanism 2 includes a first stirring shaft 201. A second stirring shaft 202 and a third stirring shaft 203 are respectively arranged on both sides of the first stirring shaft 201. The first stirring shaft 201, the second stirring shaft 202 and the third stirring shaft 203 are rotatably connected to the top of the barrel body 101. One end of the first stirring shaft 201 extends into the barrel body 101, and a number of groups of first stirring blades 204 are equidistantly connected to the surface. One end of the second stirring shaft 202 and the third stirring shaft 203 extends into the barrel body 101, and a number of groups of second stirring blades 205 are equidistantly arranged on the surface. A first gear 206 is fixedly connected to the top of the first stirring shaft 201. A second gear 207 is meshed and connected to one side of the first gear 206. The second gear 207 is fixedly sleeved on the surface of the third stirring shaft 203. A power motor 208 is fixedly connected to the top of the third stirring shaft 203.

[0026] Through the coordinated operation of the first stirring shaft 201, the second stirring shaft 202, and the third stirring shaft 203, a complex flow field can be formed, which not only increases the flow rate of the material in the barrel 101 but also ensures that the materials in all parts of the barrel can be effectively mixed. It is especially suitable for raw materials with high viscosity or difficult to disperse. The first stirring blades 204 on the first stirring shaft 201 and the second stirring blades 205 on the second stirring shaft 202 and the third stirring shaft 203 are evenly spaced. Such a design is conducive to forming a three-dimensional mixing effect and further enhancing the mixing uniformity. The positions and numbers of the first stirring blades 204 and the second stirring blades 205 can be optimized according to the specific material characteristics and mixing requirements. The first stirring shaft 201 is engaged with the second gear 207 through the first gear 206, and the second gear 207 is fixed on the third stirring shaft 203. This gear transmission method realizes the effective transmission of power and may adjust the rotation speeds of different stirring shafts by adjusting the gear ratio to achieve the best mixing effect. Through the fine mechanical structure and transmission design, this device realizes the rapid and uniform mixing of the cleaning agent raw materials, improving the production efficiency and product quality.

[0027] Furthermore, a plurality of feed pipes 102 arranged at equal intervals are fixedly connected to the top of the barrel 101. The top of the feed pipe 102 is fixedly connected with a feed hopper 103. The surface of the feed hopper 103 is fixedly connected with a mounting frame 104, and the mounting frame 104 is fixedly arranged on the top of the barrel 101.

[0028] A plurality of feed pipes 102 arranged at equal intervals are fixedly connected to the top of the barrel 101. Such a design allows different raw materials to be added simultaneously or in batches, which is conducive to accurately controlling the addition sequence and proportion of the raw materials and is particularly important for cleaning agent formulas that require step-by-step addition or specific sequence mixing. The multiple inlets can also accelerate the initial distribution process of the raw materials and reduce the mixing time. The top of each feed pipe 102 is fixedly connected with a feed hopper 103. The function of the feed hopper 103 is to temporarily store the raw materials to be added, facilitating the operator to perform batch feeding. At the same time, it also provides a buffer space for the raw materials, helping to control the feeding speed and preventing the raw materials from directly impacting the bottom of the barrel, causing splashing or excessive local concentration.

[0029] Furthermore, a discharge pipe 105 is fixedly connected to the bottom of the barrel 101. A positioning ring 106 is fixedly sleeved below the surface of the barrel 101. A plurality of support legs 107 are equally spaced and connected around the positioning ring 106.

[0030] The position design of the discharge pipe 105 should ensure that the mixed cleaning agent can flow out smoothly and is also convenient for connecting subsequent filling or conveying equipment to achieve seamless connection of the production process. The plurality of support legs 107 equally spaced and connected around the positioning ring 106 are in direct contact with the ground, providing necessary support and balance for the entire mixing device, preventing the equipment from shaking during operation, and ensuring the operation safety and mixing stability.

[0031] Furthermore, an electromagnetic valve for controlling the flow rate of the raw materials is provided inside the feed pipe 102, and a dust cover is movably connected to the top of the feed hopper 103.

[0032] By setting an electromagnetic valve inside the feed pipe 102, precise control of the flow rate of the raw materials is achieved. The top of the feed hopper 103 is movably connected to a dust cover. This design is mainly to keep the raw materials clean and prevent the raw materials from being contaminated during storage and feeding.

[0033] Furthermore, the first stirring blades 204 and the second stirring blades 205 are arranged alternately, and the specifications of the first stirring blades 204 are larger than those of the second stirring blades 205 .

[0034] The first stirring blade 204 and the second stirring blade 205 are staggered. This layout can produce a more complex flow field, which not only enhances the up and down, left and right, and inside and outside circulation of the material in the barrel body 101, but also helps to break the agglomeration of the raw materials, and promotes the various components to penetrate and mix with each other more quickly and evenly. The staggered design helps to eliminate mixing dead corners and ensure that every part of the material in the barrel can be fully mixed. The first stirring blade 204 and the second stirring blade 205 are used in combination to meet the dual needs of efficient mixing and fine dispersion, thereby improving the uniformity and efficiency of mixing.

[0035] Furthermore, the power motor 208 is fixedly arranged on one side of the mounting plate 209, the mounting plate 209 is fixedly arranged on the top of the barrel body 101, the surface of the third stirring shaft 203 is fixedly provided with a first pulley 210, the surface of the second stirring shaft 202 is fixedly provided with a second pulley 211, and a belt 212 is connected between the first pulley 210 and the second pulley 211 for transmission.

[0036] The first pulley 210 is driven to rotate by the power motor 208, and the second pulley 211 is driven to rotate through the belt 212, thereby driving the second stirring shaft 202, forming a linked stirring mechanism. The device realizes flexible and reliable driving of the stirring mechanism 2 through the combination of the power motor 208, the first pulley 210, the second pulley 211 and the belt 212, which not only ensures the stirring efficiency, but also takes into account the stability and maintenance convenience of the system. It is an important and practical power configuration scheme in the mixing device.

[0037] Furthermore, the barrel body 101 and the supporting legs 107 are both made of stainless steel.

[0038] The production of cleaning agents may involve a variety of chemical raw materials, including acidic and alkaline substances, solvents, etc. Stainless steel materials have excellent corrosion resistance and can effectively resist the erosion of these chemicals and extend the service life of the equipment.

[0039] Furthermore, an anti-slip pad is fixedly sleeved at the bottom of the support leg 107.

[0040] The anti-slip pad increases the friction between the support leg 107 and the ground. Even on a wet or uneven ground, it can effectively prevent the equipment from moving or tilting due to external forces, ensuring the stability of the equipment during the mixing process and reducing the risk of material overflow or uneven mixing caused by the movement of the equipment.

[0041] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A rapid mixing device for cleaning agent raw materials, comprising a mixing barrel (1) and a stirring mechanism (2) arranged inside the mixing barrel (1), wherein the mixing barrel (1) comprises a barrel body (101), and is characterized in that: The stirring mechanism (2) comprises a first stirring shaft (201), a second stirring shaft (202) and a third stirring shaft (203) are respectively arranged on both sides of the first stirring shaft (201), the first stirring shaft (201), the second stirring shaft (202) and the third stirring shaft (203) are rotatably connected to the top of the barrel body (101), one end of the first stirring shaft (201) extends into the interior of the barrel body (101) and a plurality of groups of first stirring blades (204) are equidistantly connected to the surface, one end of the second stirring shaft (202) and the third stirring shaft (203) extend into the interior surface of the barrel body (101) and a plurality of groups of second stirring blades (205) are equidistantly arranged, a first gear (206) is fixedly connected to the top of the first stirring shaft (201), a second gear (207) is meshedly connected to one side of the first gear (206), the second gear (207) is fixedly sleeved on the surface of the third stirring shaft (203), and a power motor (208) is fixedly connected to the top of the third stirring shaft (203).

2. A rapid mixing device for cleaning agent raw materials as claimed in claim 1, characterized in that: The top of the barrel body (101) is fixedly connected to a plurality of equally spaced feed pipes (102), the top of the feed pipes (102) is fixedly connected to a feed hopper (103), the surface of the feed hopper (103) is fixedly connected to a mounting frame (104), and the mounting frame (104) is fixedly arranged on the top of the barrel body (101).

3. A rapid mixing device for cleaning agent raw materials as claimed in claim 2, characterized in that: A discharge pipe (105) is fixedly connected to the bottom of the barrel body (101), a positioning ring (106) is fixedly sleeved below the surface of the barrel body (101), and a plurality of supporting legs (107) are equidistantly connected around the positioning ring (106).

4. A rapid mixing device for cleaning agent raw materials as claimed in claim 2, characterized in that: An electromagnetic valve for controlling the flow rate of the raw materials is provided inside the feed pipe (102), and a dust cover is movably connected to the top of the feed hopper (103).

5. A rapid mixing device for cleaning agent raw materials as claimed in claim 1, characterized in that: The first stirring blades (204) and the second stirring blades (205) are arranged alternately, and the specifications of the first stirring blades (204) are larger than those of the second stirring blades (205).

6. A rapid mixing device for cleaning agent raw materials as claimed in claim 1, characterized in that: The power motor (208) is fixedly arranged on one side of a mounting plate (209), and the mounting plate (209) is fixedly arranged on the top of the barrel body (101). A first pulley (210) is fixedly sleeved on the surface of the third stirring shaft (203), and a second pulley (211) is fixedly sleeved on the surface of the second stirring shaft (202). A belt (212) is connected between the first pulley (210) and the second pulley (211) for transmission.

7. A rapid mixing device for cleaning agent raw materials as claimed in claim 3, characterized in that: The barrel body (101) and the supporting legs (107) are both made of stainless steel.

8. A rapid mixing device for cleaning agent raw materials as claimed in claim 7, characterized in that: The bottom fixing sleeve of the support leg (107) is provided with an anti-slip pad.

Images