Chemical reaction kettle with pre-blending function

By designing pre-deployment devices and sampling devices in chemical reactors, the problems of poor raw material ratio accuracy, low feeding efficiency and inconvenient sampling are solved, and more efficient raw material ratio and convenient sampling operations are achieved.

CN223010496UActive Publication Date: 2025-06-24JIANGSU WURSTAN ENVIRONMENTAL PROTECTION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422155018.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-24
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing chemical reactors have poor raw material ratio accuracy, low feeding efficiency and inconvenient sampling and testing.

Method used

A chemical reactor with pre-deployment function is designed, using a pre-deployment device and a sampling device. The pre-deployment device includes an electronic weigher and a propulsion cylinder to accurately control the proportion of solid raw materials and automatic loading; the sampling device includes an embedded sampling cylinder and a rotary sampling column to facilitate sampling of liquid raw materials of different depths in the kettle body.

Benefits of technology

It has achieved improved accuracy of raw material ratio and improved feeding efficiency, and simplified sampling operations during the reaction process, improving reaction effect and operation convenience.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223010496U_ABST
    Figure CN223010496U_ABST
Patent Text Reader

Abstract

The utility model discloses a chemical reaction kettle with a pre-blending function, and relates to the technical field of reaction kettles.The chemical reaction kettle with the pre-blending function comprises a kettle body and a kettle cover hinged to the upper end of the kettle body, and further comprises a pre-blending device and a sampling device, a movable drawer is arranged in the fixed frame, a stock bin is arranged in the movable drawer, and an electronic weighing device is mounted on the mounting seat; the sampling device comprises a sampling barrel, a sampling column is movably connected in the sampling barrel, various solid materials can be poured into the stock bin through the electronic weighing device on the mounting seat before reaction, and the electronic weighing device is used for accurately controlling the quantity of raw materials to realize accurate proportioning; during reaction, proportioned raw materials can be uniformly added into the kettle body through the propelling cylinder, so that the raw material proportioning accuracy and the feeding efficiency are improved, and the raw materials at different depths in the kettle body can be sampled through the plurality of sampling barrels.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a chemical reaction kettle with a pre-mixing function. Background Art

[0002] In a broad sense, a reaction kettle is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, functions such as heating, evaporation, cooling, and mixing at low and high speeds required by the process are realized. Reaction kettles are widely used in fields such as petroleum, chemical industry, rubber, pesticides, dyes, medicine, and food. A chemical reaction kettle is a container that subjects various chemical materials to high temperature, evaporation, and cooling to cause chemical reactions.

[0003] When the existing chemical reaction kettles are in use, manual feeding is usually adopted for feeding. The measurement of liquid raw materials is generally in liters or milliliters, and various graduated containers can be used for quick proportioning. However, for solid raw materials such as powders, attention needs to be paid to the addition amount during feeding, which is not convenient for proportioning and pouring into the kettle body. Not only is the efficiency low, but the feeding amount is also not precise enough, resulting in an imbalance in the raw material proportion and affecting the reaction effect. Moreover, during the reaction process, samples of raw materials at different depths in the reaction kettle need to be taken for detection at different time periods. The existing reaction kettles are generally integrally sealed, making it inconvenient to take samples. Content of the Utility Model

[0004] The utility model provides a chemical reaction kettle with a pre-mixing function, which has the advantages of pre-proportioning solid raw materials, automatic feeding, and convenient sampling, so as to solve the problems of poor accuracy of raw material proportioning, slow feeding rate, and inconvenient sampling of the existing reaction kettles.

[0005] To achieve the above object, the utility model provides the following technical solution: A chemical reaction kettle with a pre-mixing function, including a kettle body and a kettle cover hinged to the upper end of the kettle body, and further including a pre-mixing device and a sampling device, wherein:

[0006] The pre-mixing device includes a mounting seat erected on the side end of the kettle body. A fixed frame is installed at the upper end of the mounting seat. A slidable activity drawer is arranged in the fixed frame. A plurality of vertically penetrating material bins are arranged in the activity drawer. A plurality of electronic weighing devices corresponding to the material bins are installed at the upper end of the mounting seat;

[0007] The sampling device includes a plurality of sampling cylinders embedded in the kettle body. A sampling column for sampling is movably connected in the sampling cylinder.

[0008] As a preferred technical solution of the utility model, a stirring motor is installed at the bottom of the kettle body, and the output shaft of the stirring motor extends into the kettle body and is provided with multiple groups of stirring blades.

[0009] As a preferred technical solution of the utility model, the mounting base is also equipped with multiple display screens, and the multiple display screens are electrically connected to different electronic weighing devices respectively.

[0010] As a preferred technical solution of the utility model, a propulsion cylinder is symmetrically installed on the upper end of the mounting seat, a push rod is installed on the output end of the propulsion cylinder, the push rod passes through the fixed frame and is movably connected to the fixed frame, and the end of the push rod is fixedly connected to the movable drawer.

[0011] As a preferred technical solution of the utility model, the sampling tube and the stirring blades are arranged alternately.

[0012] As a preferred technical solution of the utility model, the sampling column is rotatably connected and fit with the sampling barrel, the sampling column extends to the outer end of the sampling barrel and the kettle body, the upper and lower ends of the sampling barrel are symmetrically provided with a plurality of sampling holes, the upper and lower ends of the sampling column are symmetrically provided with a plurality of connecting holes matching the sampling holes, an output hole is provided at the center of the sampling column, and the output hole is connected to the connecting hole.

[0013] As a preferred technical solution of the utility model, a turntable is installed on the portion of the sampling column extending outside the kettle body.

[0014] Compared with the prior art, the utility model provides a chemical reaction kettle with a pre-mixing function, which has the following beneficial effects:

[0015] 1. The utility model can pour various solid materials into the silo before the reaction through the electronic weighing device on the mounting seat, and accurately control the amount of raw materials through the electronic weighing device to achieve accurate proportioning. During the reaction, the raw materials with good proportioning can be uniformly added into the kettle body through the propulsion cylinder, thereby improving the accuracy of the raw material proportioning and the efficiency of feeding.

[0016] 2. The utility model uses a plurality of sampling tubes at different heights. The reaction liquid around the sampling tubes can be led out by rotating the sampling column. During the reaction, liquid raw materials at different depths in the kettle body can be sampled. The sampling method is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a structural diagram of the pre-adjusting device of the utility model;

[0019] Figure 3 This is a schematic diagram of the position of the sampling device of the utility model;

[0020] Figure 4 This is a cross-sectional view of the sampling device of the utility model;

[0021] Figure 5For the present utility model Figure 4 Enlarged view of area A in

[0022] In the figure: 1, kettle body; 11, kettle cover; 2, pre-mixing device; 21, mounting base; 22, propulsion cylinder; 221, push rod; 23, fixed frame; 24, electronic weighing scale; 25, display screen; 26, movable drawer; 27, storage bin; 3, sampling device; 31, sampling cylinder; 311, sampling hole; 32, sampling column; 321, connection hole; 322, output hole; 33, turntable; 4, stirring motor; 41, stirring blade. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1

[0024] Please refer to Figures 1 - 5 , the present utility model discloses a chemical reaction kettle with a pre-mixing function, including a kettle body 1 and a kettle cover 11 hinged to the upper end of the kettle body 1, and further including a pre-mixing device 2 and a sampling device 3, wherein:

[0025] The pre-mixing device 2 includes a mounting base 21 erected on the side end of the kettle body 1. A fixed frame 23 is installed at the upper end of the mounting base 21. A slidable movable drawer 26 is arranged in the fixed frame 23. A plurality of storage bins 27 communicating up and down are arranged in the movable drawer. A plurality of electronic weighing scales 24 corresponding to the storage bins 27 respectively are installed at the upper end of the mounting base 21;

[0026] The sampling device 3 includes a plurality of sampling cylinders 31 embedded in the kettle body 1. A sampling column 32 for sampling is movably connected in the sampling cylinder 31.

[0027] Please refer to the attached Figure 1 , Figure 3 , a stirring motor 4 is installed at the bottom of the kettle body 1. The output shaft of the stirring motor 4 extends into the kettle body 1 and is installed with a plurality of groups of stirring blades 41. Under the action of the stirring motor 4, the stirring blades 41 stir the raw materials to improve the mixing speed of the raw materials.

[0028] Please refer to the attached Figure 2 , Figure 3 , the mounting base 21 is also installed with a plurality of display screens 25. The plurality of display screens 25 are respectively electrically connected to different electronic weighing scales 24. Specifically, the raw material amounts in each storage bin 27 can be visually and real-time viewed through the display for proportioning.

[0029] Please refer to the appendix Figure 2 At the upper end of the mounting base 21, propulsion cylinders 22 are symmetrically installed. At the output end of the propulsion cylinder 22, a push rod 221 is installed. The push rod 221 penetrates through the fixed frame 23 and is movably connected to the fixed frame 23. The end of the push rod 221 is fixedly connected to the movable drawer 26;

[0030] In this embodiment, after the raw materials are quantitatively proportioned, the propulsion cylinder 22 can automatically push the proportioned raw materials into the kettle body 1 for unified feeding after the kettle cover 11 is opened. The feeding rate is fast. It should be noted that the raw materials added to the feed bin 27 are limited to solid raw materials, and it is not suitable to weigh and feed liquid raw materials. Embodiment 2

[0031] Based on the above-mentioned Embodiment 1, please refer to the appendix Figure 3 、 Figure 4 、 Figure 5 The sampling cylinders 31 and the stirring blades 41 are arranged in an alternating pattern. The sampling column 32 is rotatably connected to and fits with the sampling cylinder 31. The sampling column 32 extends to the outer ends of the sampling cylinder 31 and the kettle body 1. A plurality of sampling holes 311 are symmetrically provided at the upper and lower ends of the sampling cylinder 31. A plurality of connection holes 321 that cooperate with the sampling holes 311 are symmetrically provided at the upper and lower ends of the sampling column 32. An output hole 322 is provided at the center of the sampling column 32. The output hole 322 is communicated with the connection holes 321. A turntable 33 is installed on the part of the sampling column 32 that extends outside the kettle body 1;

[0032] In this embodiment, by rotating the sampling column 32 through the turntable 33 to change the position of the connection holes 321 on the sampling column 32, positioning sampling can be performed at corresponding time points. When the connection holes 321 on the sampling column 32 are aligned with the sampling holes 311 of the sampling cylinder 31, the reaction liquid in the kettle body 1 flows out through the sampling holes 311, the connection holes 321 and the output hole 322 for sampling. When sampling is not required, the connection holes 321 on the sampling column 32 are offset from the sampling holes 311 of the sampling cylinder 31, and the connection holes 321 are brought into contact with the inner wall of the sampling cylinder 31 to achieve sealing.

[0033] Working principle and usage process of the utility model: Before the reaction, solid or powdered raw materials are placed into different feed bins 27 according to different types. After the raw materials enter the feed bins 27, they fall onto the electronic weigher 24. The electronic weigher 24 weighs the raw materials in the feed bins 27 and displays the weight on the monitor in real time. According to the data on the monitor, the raw materials poured into the feed bins 27 are adjusted to proportion the amounts of different types of raw materials, completing the proportioning of solid raw materials. After the liquid raw materials are assembled with metering containers, the kettle cover 11 is rotated and opened. After pouring in the liquid raw materials, the propulsion cylinder 22 is started. The propulsion cylinder 22 drives the movable drawer 26 towards the kettle body 1 through the push rod 221. The movable drawer 26 pushes the raw materials in the feed bins 27 to the upper end of the kettle body 1 and falls into the kettle body 1 to complete the feeding. After the propulsion cylinder 22 retracts and returns to its original position, the kettle cover 11 is installed and fixed, and then the reaction starts. At this time, the stirring motor 4 is started. The stirring motor 4 drives the stirring blades 41 to stir the raw materials in the kettle body 1 to make them mix better. When sampling is required after mixing for a period of time, after selecting the sampling cylinder 31 at the corresponding height according to the requirements, hold the turntable 33 on the outer wall of the sampling column 32 of the sampling cylinder 31 and drive the sampling column 32 to rotate slowly. When the connecting hole 321 on the sampling column 32 rotates to correspond to the sampling hole 311 on the sampling cylinder 31, the reaction liquid in the kettle body 1 flows out of the kettle body 1 in sequence through the sampling hole 311, the connecting hole 321 and the output hole 322 to complete the sampling.

Claims

1. A chemical reaction kettle with a pre-mixing function, comprising a kettle body (1) and a kettle cover (11) hinged to the upper end of the kettle body (1), characterized in that: It also includes a pre-mixing device (2) and a sampling device (3), wherein: The pre-mixing device (2) comprises a mounting seat (21) mounted on the side end of the kettle body (1), a fixing frame (23) being mounted on the upper end of the mounting seat (21), a slidable movable drawer (26) being provided in the fixing frame (23), and a plurality of material bins (27) penetrating from top to bottom being provided in the movable drawer; The sampling device (3) comprises a plurality of sampling barrels (31) embedded in the kettle body (1), wherein a sampling column (32) for sampling is movably connected in the sampling barrel (31).

2. A chemical reaction kettle with pre-mixing function according to claim 1, characterized in that: A stirring motor (4) is installed at the bottom of the kettle body (1); the output shaft of the stirring motor (4) extends into the kettle body (1) and is equipped with multiple groups of stirring blades (41).

3. A chemical reaction kettle with pre-mixing function according to claim 2, characterized in that: The mounting seat (21) is also equipped with a plurality of display screens (25), and the plurality of display screens (25) are electrically connected to different electronic weighing devices (24) respectively.

4. The chemical reaction kettle with pre-mixing function according to claim 3, characterized in that: A propulsion cylinder (22) is symmetrically mounted on the upper end of the mounting seat (21), a push rod (221) is mounted on the output end of the propulsion cylinder (22), the push rod (221) penetrates the fixed frame (23) and is movably connected to the fixed frame (23), and the end of the push rod (221) is fixedly connected to the movable drawer (26).

5. The chemical reaction kettle with pre-mixing function according to claim 2, characterized in that: The sampling cylinders (31) and the stirring blades (41) are arranged in a staggered manner.

6. The chemical reaction kettle with pre-mixing function according to claim 5, characterized in that: The sampling column (32) is rotatably connected and fits with the sampling barrel (31), and the sampling column (32) extends to the outer ends of the sampling barrel (31) and the kettle body (1). The upper and lower ends of the sampling barrel (31) are symmetrically provided with a plurality of sampling holes (311), and the upper and lower ends of the sampling column (32) are symmetrically provided with a plurality of connecting holes (321) matching with the sampling holes (311). An output hole (322) is provided at the center of the sampling column (32), and the output hole (322) is connected to the connecting hole (321).

7. The chemical reaction kettle with pre-mixing function according to claim 6, characterized in that: A rotating disk (33) is installed on the portion of the sampling column (32) extending outside the kettle body (1).