Centrifugal separator for phospholipid purification
By using servo motors, reducer drive devices and fasteners installed in the centrifugal separator, the vibration and noise problems caused by the gear transmission system are solved, the structure is simplified, maintenance is facilitated, and the separation efficiency and stability of phospholipid purification is improved.
Patent Information
- Application Number
- CN202421458412.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In existing centrifugal separation devices, the gear transmission system increases structural complexity, requires regular maintenance and lubrication, and vibration and noise will be generated during meshing, affecting the performance and stability of the device.
A centrifugal separator for phospholipid purification is designed, using a driving device composed of a servo motor and a reducer. The transmission device and driving device are installed through fasteners to simplify the structure and facilitate maintenance. A filter is installed on the top and bottom cylinders to improve separation efficiency.
It effectively solves the vibration and noise problems caused by gear transmission systems, simplifies the structure, facilitates maintenance, and improves the separation efficiency and stability of phospholipid purification.
Smart Images

Figure CN223010804U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of phospholipid purification, in particular to a centrifuge for phospholipid purification. Background Art
[0002] After retrieval, it is found that the "Centrifugal Separation Device" disclosed in the Chinese Patent Publication No. CN211513688U includes a box body. A phospholipid solution separation mechanism is arranged in the box body. The phospholipid solution separation mechanism is composed of a first rotating cylinder rotatably installed in the box body and a second rotating cylinder rotatably installed in the first rotating cylinder. Filter meshes are installed on the side walls of the first rotating cylinder and the second rotating cylinder; an annular groove and a first through hole are arranged at the bottom of the first rotating cylinder. A driving motor is fixedly installed in the box body. The output shaft of the driving motor is fixedly connected to the lower surface of the second rotating cylinder. An annular boss is fixedly installed on the lower surface of the second rotating cylinder; a rotary cylinder is fixedly installed inside the box body. A driving wheel is fixedly installed on the output shaft of the rotary cylinder. A driven wheel is fixedly installed on the upper surface of the first rotating cylinder. The driving wheel and the driven wheel are in meshing transmission; a feed pipe is communicated with the upper surface of the second rotating cylinder. A second through hole is arranged at the central position of the upper surface of the first rotating cylinder and the driven wheel. The feed pipe passes through the second through hole and communicates with the outside; a centrifugal separation device made by using the technical solution of the utility model, the phospholipid solution after extraction and purification with absolute ethanol undergoes three separations in total. The phospholipid solution initially reaches the second rotating cylinder for primary centrifugal separation, and then passes through the filter mesh and enters the first rotating cylinder for secondary centrifugal separation. The two rotating cylinders rotate in opposite directions. The two centrifugal separation operations ensure that the phospholipid solution and the insoluble substances are centrifugally separated as much as possible. The phospholipid solution after leaving the phospholipid solution separation mechanism accumulates in the box body, and the insoluble substances in the liquid medicine settle and accumulate, thereby realizing the third separation. This device has the characteristics of high reliability and strong separation effect;
[0003] Adopting a gear transmission system will increase the complexity of the overall structure. The gear system needs to be maintained and lubricated regularly to prevent wear and failure; vibrations and noises will be generated during the meshing process of the gears, which may affect the performance and stability of the centrifugal separation device. Prolonged operation may cause gear wear, further increasing vibrations and noises. Content of the Utility Model
[0004] The main purpose of the utility model is to provide a centrifuge for phospholipid purification, which can effectively solve the problems put forward in the background art.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A centrifuge for phospholipid purification, comprising a cylinder, a separation chamber, an upper baffle, a lower baffle, an inclined annular groove, a separation plate, a phospholipid solution outlet pipe and an insoluble matter discharge pipe. A separation chamber is formed inside the cylinder, and an upper baffle is installed at the bottom of the separation chamber. An inclined annular groove is provided at the bottom of the separation chamber, and the lower baffle and the separation plate are installed at the bottom of the inclined annular groove. A phospholipid solution outlet pipe and an insoluble matter discharge pipe are connected to the separation plate and the inclined annular groove. The upper and lower ends of the cylinder are respectively installed with a second driving device and a first driving device. A bottom cylinder is provided at the bottom of the separation chamber, and the first driving device is connected to the bottom cylinder. A first filter screen is installed on the wall of the bottom cylinder;
[0007] The top of the separation chamber is connected with a top cylinder, and the upper end opening of the top cylinder is a liquid inlet. A second filter screen is installed on the side wall of the top cylinder. A splash-proof cover plate is installed at the upper end opening of the bottom cylinder, and the splash-proof cover plate is sleeved on the top cylinder. A transmission device is installed between the top cylinder and the second driving device.
[0008] In a preferred embodiment of the present utility model, the first driving device is mechanically sealed with the cylinder, and the first driving device is fixed to the cylinder by bolts. The first driving device is fixed to the bottom cylinder by fasteners;
[0009] In a preferred embodiment of the present utility model, the second driving device is fixed to the cylinder by bolts, and a bearing is provided at the connection between the output end of the second driving device and the cylinder. The transmission device is composed of a transmission belt, a large roller shaft and a small roller shaft. The large roller shaft is fixed to the top cylinder by opening holes, and the small roller shaft is fixed to the output end of the second driving device by opening holes;
[0010] In a preferred embodiment of the present utility model, the first driving device and the second driving device have the same structure, and both are composed of a servo motor and a reducer. The output end of the servo motor is connected to the reducer;
[0011] In a preferred embodiment of the present utility model, the first filter screen is fixed to the bottom cylinder by fasteners, the second filter screen is installed on the top cylinder by fasteners. The top cylinder is designed as a narrow-mouth bottle. The inner ring of the splash-proof cover plate is divided into an upper ring and a lower ring, and both the upper ring and the lower ring are designed in a flared shape and are symmetrically arranged;
[0012] In a preferred embodiment of the present utility model, the lower baffle and the separation plate are integrally designed, and the connection between the lower baffle and the separation plate is designed in an arc shape.
[0013] Compared with the prior art, the present utility model has the following beneficial effects:
[0014] In the present utility model, the centrifugal equipment is improved by providing a top cylinder and a bottom cylinder. The bottom cylinder is directly driven by a first driving device, and the top cylinder is driven by a second driving device and a transmission device. Since the transmission device and the two driving devices are all installed by fasteners, it is convenient for disassembly and installation, facilitating later maintenance. The filter screens installed on the top cylinder and the bottom cylinder also facilitate disassembly for later maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a front view of the overall structure of the present utility model;
[0016] Figure 2 is a view showing the driving device and the separation cylinder of the present utility model;
[0017] Figure 3 is a schematic diagram of the driving device and the separation cylinder of the present utility model;
[0018] Figure 4 is a view showing the bottom cylinder, the filter screen, the top cylinder and the transmission device of the present utility model.
[0019] In the figure: 1, barrel; 2, separation chamber; 3, upper baffle; 4, lower baffle; 5, inclined surface annular groove; 6, separation plate; 7, phospholipid solution outlet pipe; 8, insoluble matter discharge pipe; 9, first driving device; 10, second driving device; 11, liquid inlet; 12, bottom cylinder; 13, first filter screen; 14, top cylinder; 15, second filter screen; 16, anti-splash cover plate; 17, transmission device. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] As Figure 1 - Figure 4 shown, a centrifugal separator for phospholipid purification includes a barrel 1, a separation chamber 2, an upper baffle 3, a lower baffle 4, an inclined surface annular groove 5, a separation plate 6, a phospholipid solution outlet pipe 7 and an insoluble matter discharge pipe 8. A separation chamber 2 is formed inside the barrel 1. An upper baffle 3 is installed at the bottom of the separation chamber 2. An inclined surface annular groove 5 is provided at the bottom of the separation chamber 2. A lower baffle 4 and a separation plate 6 are installed at the bottom of the inclined surface annular groove 5. A phospholipid solution outlet pipe 7 and an insoluble matter discharge pipe 8 are connected to the separation plate 6 and the inclined surface annular groove 5. The lower baffle 4 and the separation plate 6 are integrally designed, and the connection part between the lower baffle 4 and the separation plate 6 is designed in an arc shape;
[0022] The barrel 1 is the main part of the centrifugal separator. A separation chamber 2 is formed inside it, providing the necessary space for phospholipid purification. An upper baffle 3 is installed at the bottom of the separation chamber 2. Its main function is to prevent the phospholipid solution from directly impacting the separation plate 6 during centrifugation and effectively introduce the liquid into the inclined surface annular groove 5. An inclined surface annular groove 5 is also provided at the bottom of the separation chamber 2. This is the key part of the centrifugal separator. The design of the inclined surface annular groove 5 helps to collect the sediment generated during centrifugation at the bottom of the groove, facilitating subsequent processing. The lower baffle 4 and the separation plate 6 are installed at the bottom of the inclined surface annular groove 5. The design of these two parts is the core of the centrifugal separator; the lower baffle 4 and the separation plate 6 are integrally designed, and the connection part is in an arc design. This design not only enables the phospholipid solution to flow smoothly during centrifugation, but also the upper baffle 3 and the lower baffle 4 cooperate with each other to realize the liquid flowing into the inclined surface annular groove 5; the phospholipid solution outlet pipe 7 and the insoluble matter discharge pipe 8 are respectively connected to the separation plate 6 and the inclined surface annular groove 5; the phospholipid solution outlet pipe 7 is responsible for leading out the purified phospholipid solution, while the insoluble matter discharge pipe 8 is responsible for discharging the sediment generated during centrifugation; through these two pipes, the centrifugal separator realizes the effective separation of phospholipids and insoluble matters;
[0023] The upper and lower ends of the barrel 1 are respectively installed with a second driving device 10 and a first driving device 9. The first driving device 9 is mechanically sealed with the barrel 1, and the first driving device 9 is fixed to the barrel 1 by bolts. The first driving device 9 is fixed to the bottom barrel 12 by fasteners. The bottom of the separation chamber 2 is provided with a bottom barrel 12. The first driving device 9 is connected to the bottom barrel 12. The second driving device 10 is fixed to the barrel 1 by bolts. A bearing is provided at the connection between the output end of the second driving device 10 and the barrel 1. The first driving device 9 and the second driving device 10 have the same structure and are both composed of a servo motor and a reducer. The output end of the servo motor is connected to the reducer. A first filter screen 13 is installed on the barrel wall of the bottom barrel 12. The upper and lower ends of the barrel 1 are respectively installed with a second driving device 10 and a first driving device 9. This design enables the barrel 1 to obtain a stable driving force during operation. Especially for the first driving device 9, it adopts a mechanical sealing method with the barrel 1, effectively preventing leakage and pollution. Fixed by bolts, the connection between the first driving device 9 and the barrel 1 is both firm and reliable. To further enhance the structural stability, the first driving device 9 is also fixed to the bottom barrel 12 by fasteners. The connection between the bottom barrel 12 and the first driving device 9 enables the bottom barrel 12 to remain stable during operation. The second driving device 10 is fixed to the barrel 1 by bolts. This connection method not only ensures its stability. A bearing is provided at the connection between the output end of the second driving device 10 and the barrel 1. This design reduces friction and improves the smoothness and efficiency of the equipment operation. The first driving device 9 and the second driving device 10 have the same structure and are both composed of a servo motor and a reducer. The output end of the servo motor is connected to the reducer. This combination enables the driving device to not only provide powerful power but also achieve precise speed control. The accuracy and stability of the servo motor, combined with the speed reduction and torque increase function of the reducer, make this driving system both efficient and reliable.
[0024] The top of the separation chamber 2 is connected with a top barrel 14. The upper end opening of the top barrel 14 is a liquid inlet 11. A second filter screen 15 is installed on the side wall of the top barrel 14. The first filter screen 13 is fixed to the bottom barrel 12 by fasteners. The second filter screen 15 is installed on the top barrel 14 by fasteners. The top barrel 14 is designed as a narrow-mouth bottle. A splash-proof cover plate 16 is installed at the upper end opening of the bottom barrel 12. The splash-proof cover plate 16 is sleeved on the top barrel 14. The inner ring of the splash-proof cover plate 16 is divided into an upper ring and a lower ring. Both the upper ring and the lower ring are designed in a flared shape and are symmetrically arranged. A transmission device 17 is installed between the top barrel 14 and the second driving device 10. The transmission device 17 is composed of a transmission belt, a large roller shaft, and a small roller shaft. The large roller shaft is fixed to the top barrel 14 by drilling holes, and the small roller shaft is fixed to the output end of the second driving device 10 by drilling holes.
[0025] The working principle is as follows: Start the first driving device 9 and the second driving device 10 to provide stable driving force for the centrifuge through the servo motor and the reducer; when the barrel 1 reaches the predetermined speed, introduce the phospholipid solution into the top barrel 14 through the liquid inlet 11, and the phospholipid solution enters the separation chamber 2 under the action of centrifugal force; the phospholipid solution enters the top barrel 14 for the first centrifugation operation, and then enters the bottom barrel 12 for the second centrifugation operation. The two centrifugation rotation directions are opposite. The centrifuged liquid is guided by the upper baffle 3, flows into the inclined surface annular groove 5, and smoothly flows through the lower baffle 4 and the separation plate 6; under the action of centrifugal force, the insoluble substances in the phospholipid solution gradually precipitate at the bottom of the inclined surface annular groove 5, while the purified phospholipid solution is led out through the phospholipid solution outlet pipe 7; the insoluble substances are discharged through the insoluble substance discharge pipe 8 for subsequent treatment.
[0026] All the standard parts used in the present utility model can be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt the conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt the conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.
[0027] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A centrifugal separator for phospholipid purification, comprising a barrel (1), a separation chamber (2), an upper baffle (3), a lower baffle (4), an inclined annular groove (5), a separation plate (6), a phospholipid solution outlet pipe (7) and an insoluble matter discharge pipe (8), wherein the separation chamber (2) is formed inside the barrel (1), and the upper baffle (3) is installed at the bottom of the separation chamber (2), the bottom of the separation chamber (2) is provided with an inclined annular groove (5), and the lower baffle (4) and the separation plate (6) are installed at the bottom of the inclined annular groove (5), and the phospholipid solution outlet pipe (7) and the insoluble matter discharge pipe (8) are connected to the separation plate (6) and the inclined annular groove (5), characterized in that: A second drive device (10) and a first drive device (9) are respectively installed at the upper and lower ends of the barrel (1); a bottom barrel (12) is provided at the bottom of the separation bin (2); the first drive device (9) is connected to the bottom barrel (12); and a first filter screen (13) is installed at the barrel wall of the bottom barrel (12); The top of the separation bin (2) is connected to a top cylinder (14), and the upper opening of the top cylinder (14) is a liquid inlet (11). A second filter screen (15) is installed on the side wall of the top cylinder (14). An anti-splash cover (16) is installed at the upper opening of the bottom cylinder (12), and the anti-splash cover (16) is sleeved on the top cylinder (14). A transmission device (17) is installed between the top cylinder (14) and the second drive device (10).
2. A centrifuge for phospholipid purification according to claim 1, characterized in that: The first drive device (9) and the barrel (1) are mechanically sealed, and the first drive device (9) and the barrel (1) are fixed by bolts, and the first drive device (9) and the bottom barrel (12) are fixed by fasteners.
3. A centrifuge for phospholipid purification according to claim 2, characterized in that: The second driving device (10) is fixed to the barrel (1) by bolts, and a bearing is provided at the connection between the output end of the second driving device (10) and the barrel (1). The transmission device (17) is composed of a transmission belt, a large roller and a small roller. The large roller opening is fixed to the top barrel (14), and the small roller opening is fixed to the output end of the second driving device (10).
4. A centrifugal separator for phospholipid purification according to claim 3, characterized in that: The first drive device (9) and the second drive device (10) have the same structure, both consisting of a servo motor and a reducer, and the output end of the servo motor is connected to the reducer.
5. A centrifugal separator for phospholipid purification according to claim 4, characterized in that: The first filter screen (13) is fixed to the bottom cylinder (12) by fasteners, and the second filter screen (15) is installed on the top cylinder (14) by fasteners. The top cylinder (14) is designed as a narrow-mouth bottle. The inner ring of the anti-splash cover plate (16) is divided into an upper ring and a lower ring. The upper ring and the lower ring are both trumpet-shaped and symmetrically arranged.
6. A centrifugal separator for phospholipid purification according to claim 5, characterized in that: The lower baffle plate (4) and the separation plate (6) are designed as an integral whole, and the connection between the lower baffle plate (4) and the separation plate (6) is designed in an arc shape.
Citation Information
Patent Citations
Centrifugal separation device
CN211513688U