Gear cleaning device for gear machining and production

By designing a mobile device in the gear cleaning device, the problem that the contact area is not fully cleaned when multiple gears are cleaned together is solved, and the overall cleaning of each part of the gear is achieved, which improves the use effect of the cleaning device.

CN223011335UActive Publication Date: 2025-06-24CHANGZHOU CHANGJIANG GEAR
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Patent Information

Application Number
CN202422091325.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-24
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

When multiple gears are cleaned together, some of the gears will have some areas in contact with each other, resulting in the inability to fully clean the contact areas, affecting the use effect of the cleaning device.

Method used

A gear cleaning device for gear processing and production is designed, including a mobile device. The moving device can move and flip the gears in the cleaning tank through the first bolt, connecting plate, placement frame, round rod, rotating roller, driving gear, electric telescopic rod, driving plate, tooth plate and other components, so that each part of the gear can be fully cleaned.

Benefits of technology

The gear is moved and flipped in the cleaning tank by moving the gear, ensuring that all parts of the gear can be fully cleaned, avoiding the problem that the contact area is not cleaned, thereby improving the use effect of the cleaning device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a gear cleaning device for gear processing and production, which relates to the technical field of gears and comprises a box body, a cleaning tank is arranged on one side of the box body, a controller is arranged on one side of the box body, a plurality of buttons are arranged on one side of the controller, a moving device is arranged in the cleaning tank on one side of the box body, and the moving device is arranged on the other side of the box body. The gear cleaning device comprises a box body, a cleaning tank is arranged on one side of the box body, a moving device is arranged in the cleaning tank, the moving device is used for moving and overturning gears in the cleaning tank, so that all parts of the gears are fully cleaned, the moving device comprises a first bolt, and the first bolt is in threaded connection with the box body. According to the gear cleaning device, all parts of the gears are exposed to the outside to be fully cleaned, the situation that partial areas of partial gears make contact with one another, and then the partial areas, making contact with one another, of the gears cannot be well cleaned is avoided, and therefore the using effect of the gear cleaning device can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gears, in particular to a gear cleaning device for gear processing and production. Background Art

[0002] A cleaning device is a device for cleaning and removing sundries on the surface of an object, which is widely used in various fields. When processing gears, a cleaning device is used to clean the gears.

[0003] When processing and cleaning precision gears with high weather resistance, the processed gears are placed inside the cleaning tank of the box body, and then the ultrasonic wave inside the box body is started by pressing the buttons on the surface of the controller on one side of the box body to clean the gears in the cleaning tank. When cleaning multiple gears together, some parts of some gears will come into contact with each other, resulting in the parts where the gears contact each other not being cleaned well, thus causing problems that affect the use effect of the gear cleaning device. Summary of the Utility Model

[0004] The utility model aims to solve the problem that when cleaning multiple gears together, some parts of some gears will come into contact with each other, resulting in the parts where the gears contact each other not being cleaned well, thus causing problems that affect the use effect of the gear cleaning device, and provides a gear cleaning device for gear processing and production.

[0005] To achieve the above object, the utility model adopts the following technical scheme: A gear cleaning device for gear processing and production, including a box body, a cleaning tank is provided on one side of the box body, a controller is provided on one side of the box body, several buttons are provided on one side of the controller, and a moving device is provided inside the cleaning tank on one side of the box body. The moving device moves and flips the gears inside the cleaning tank, so that all parts of the gears are fully cleaned.

[0006] The effects achieved by the above components are as follows: When processing and cleaning precision gears with high weather resistance, the processed gears are placed inside the cleaning tank of the box body, and then the ultrasonic wave inside the box body is started by pressing the buttons on the surface of the controller on one side of the box body to clean the gears in the cleaning tank. At this time, the moving device moves and flips the gears inside the cleaning tank, so that all parts of the gears are cleaned.

[0007] Preferably, the moving device includes a first bolt, which is threadedly connected to the box body, one side of the first bolt is threadedly connected to a connecting plate, one side of the connecting plate is fixedly connected to a placing frame, the inner wall of the placing frame is rotatably connected to a plurality of round rods, one side of the plurality of round rods is fixedly connected to a rotating roller, one side of the round rods is fixedly connected to a driving gear, a side of the placing frame close to the driving gear is fixedly connected to an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected to a driving plate, a side of the driving plate close to the driving gear is fixedly connected to a toothed plate, the toothed plate is meshed with the driving gear, and through holes are provided at both ends of the placing frame close to the toothed plate, and the size of the through holes on both sides of the placing frame is matched with the size of the toothed plate.

[0008] The effect achieved by the above components is: when cleaning the gear, put the placement frame into the cleaning groove of the box body, then turn the first bolt so that the first bolt passes through the connection and is fixed to the box body to complete the fixing of the placement frame position, then put the gear on the rotating roller, and then when the gear is cleaned, start the electric telescopic rod so that the electric telescopic rod drives the driving plate to move back and forth, and then the driving plate drives the tooth plate to move back and forth, and the tooth plate will continuously reach the through hole of the placement frame, and then the tooth plate will drive the gear to rotate back and forth, and then the gear passes through the round rod to drive the rotating roller to rotate back and forth, and then the rotating roller drives the surface gear to move and flip, so that all parts of the gear are cleaned. By using the moving device, the gear in the cleaning groove on one side of the box body can be moved and flipped, so that all parts of the gear are exposed to the outside for full cleaning, avoiding the situation that some areas of some gears will contact each other, and then the parts of the gears that contact each other cannot be cleaned well, thereby improving the use effect of the gear cleaning device.

[0009] Preferably, reinforcing plates are fixedly connected to both sides of the driving plate, and a side of the reinforcing plate away from the driving plate is fixedly connected to the reinforcing plate.

[0010] The effect achieved by the above components is: by using the reinforcing plate, the connection strength between the drive plate and the gear plate is improved, thereby avoiding the occurrence of stress deformation at the connection between the gear and the drive plate.

[0011] Preferably, a plurality of anti-sliding blocks are fixedly connected to one side of the rotating roller, and the plurality of anti-sliding blocks are arranged equidistantly.

[0012] The effect achieved by the above components is: by using the anti-sliding block, the friction between the rotating roller and the gear is increased, so that the rotating roller can more easily drive the gear to move and flip.

[0013] Preferably, auxiliary components are provided on both sides of the placement frame.

[0014] The effects achieved by the above components are as follows: The auxiliary component can assist the operator, making it easier for the operator to move the placement frame.

[0015] Preferably, the auxiliary component includes a control frame, the control frame is fixedly connected to the placement frame, and a rubber ring is fixedly connected to one side of the control frame.

[0016] The effects achieved by the above components are as follows: By using the control frame with a rubber ring, the friction between the operator and the placement frame is increased, making it easier for the operator to move the placement frame.

[0017] Preferably, blocking components are provided on both sides of the placement frame. The blocking components include mounting blocks, the mounting blocks are fixedly connected to the placement frame, a second bolt is threadedly inserted into the interior of the mounting blocks, one side of the second bolt is threadedly connected to a blocking plate, the size of the blocking plate is adapted to the size of the placement frame, the lower end of the blocking plate is close to the rotating roller, and a gasket abuts against one side of the second bolt.

[0018] The effects achieved by the above components are as follows: When using the moving device, the blocking plate can be moved to insert the blocking plate into the mounting block, then the gasket is fitted to the mounting block, and then the second bolt is rotated so that the second bolt passes through the gasket and the mounting block to fix the position of the blocking plate. Then the blocking plate blocks and limits the gear on the rotating roller. By using the blocking component, the gear on the rotating roller is limited, so that the gears to be cleaned will not fall off the two ends of the rotating roller.

[0019] Preferably, guide plates are fixedly connected to both sides of the mounting block, and the guide plates are inclined and arranged on both sides of the mounting block.

[0020] The effects achieved by the above components are as follows: By using the guide plates, the moving trajectory of the blocking plate is guided, making it easier for the blocking plate to be inserted into the interior of the mounting block.

[0021] In summary, the beneficial effects of the present utility model are as follows:

[0022] By using the moving device, the gears in the cleaning tank on one side of the box body can be moved and flipped in position, so that all parts of the gears are exposed for thorough cleaning, avoiding the situation that some parts of the gears are in contact with each other, and then the parts in contact with each other of the gears cannot be well cleaned, thereby improving the use effect of the gear cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0024] Figure 2 is a three-dimensional structural schematic diagram of the moving device of the present utility model;

[0025] Figure 3 is a schematic three-dimensional cross-sectional structure diagram of the present utility model Figure 2 ;

[0026] Figure 4 is an enlarged view of part A of the present utility model Figure 2 ;

[0027] Legend: 1. Box body; 2. Moving device; 21. First bolt; 22. Connecting plate; 23. Placing frame; 24. Round rod; 25. Rotating roller; 26. Driving gear; 27. Electric telescopic rod; 28. Driving plate; 29. Rack; 210. Through hole; 211. Reinforcing plate; 212. Anti-slip block; 213. Auxiliary component; 2131. Control frame; 2132. Rubber ring; 3. Blocking component; 31. Mounting block; 32. Second bolt; 33. Blocking plate; 34. Gasket; 35. Guide plate; 4. Cleaning tank; 5. Controller; 6. Button Specific embodiments

[0028] Referring to Figures 1-4 the figure shown, this embodiment discloses a gear cleaning device for gear processing production, including a box body 1. A cleaning tank 4 is opened on one side of the box body 1. A controller 5 is provided on one side of the box body 1, and a plurality of buttons 6 are provided on one side of the controller 5. A moving device 2 is provided inside the cleaning tank 4 on one side of the box body 1. The moving device 2 moves and flips the gears inside the cleaning tank 4 so that all parts of the gears are fully cleaned. When processing and cleaning high-weather-resistant precision gears, the processed gears are placed inside the cleaning tank 4 of the box body 1, and then the ultrasonic wave inside the box body 1 is started through the buttons 6 on the surface of the controller 5 on one side of the box body 1 to clean the gears in the cleaning tank 4. At this time, the moving device 2 moves and flips the gears inside the cleaning tank 4 so that all parts of the gears are cleaned

[0029] Referring to Figures 1-4 the figure shown, this embodiment discloses that the moving device 2 includes a first bolt 21. The first bolt 21 is threadedly connected to the box body 1. A connecting plate 22 is threadedly connected to one side of the first bolt 21. A placing frame 23 is fixedly connected to one side of the connecting plate 22. A plurality of round rods 24 are rotatably connected to the inner wall of the placing frame 23. A rotating roller 25 is fixedly connected to one side of the plurality of round rods 24. A driving gear 26 is fixedly connected to one side of the round rod 24. An electric telescopic rod 27 is fixedly connected to one side of the placing frame 23 close to the driving gear 26. The output end of the electric telescopic rod is fixedly connected to a driving plate 28. A rack 29 is fixedly connected to one side of the driving plate 28 close to the driving gear 26. The rack 29 meshes with the driving gear 26. Through holes 210 are opened at both ends of the placing frame 23 close to the rack 29. The sizes of the through holes 210 on both sides of the placing frame 23 are adapted to the size of the rack 29

[0030] Referring toFigures 1-4 As shown in the figure, in this embodiment, when cleaning the gear, the placement frame 23 is placed in the cleaning tank 4 of the box body 1, and then the first bolt 21 is rotated so that the first bolt 21 passes through the connection and is fixed to the box body 1 to complete the fixation of the position of the placement frame 23. Then the gear is placed on the rotating roller 25. When the gear is being cleaned, the electric telescopic rod 27 is started, so that the electric telescopic rod 27 drives the driving plate 28 to reciprocate. Immediately afterwards, the driving plate 28 drives the toothed plate 29 to reciprocate, and the toothed plate 29 will continuously reach inside the through hole 210 of the placement frame 23. Then the toothed plate 29 drives the gear to rotate reciprocally. Immediately afterwards, the gear drives the rotating roller 25 to rotate back and forth through the round rod 24. Then the rotating roller 25 drives the gear on its surface to move and flip, so that all parts of the gear are cleaned. By using the moving device 2, the position of the gear in the cleaning tank 4 on one side of the box body 1 can be moved and flipped, so that all parts of the gear are exposed for thorough cleaning, avoiding the situation that some parts of the gears are in contact with each other, and then the parts where the gears are in contact cannot be well cleaned, thereby improving the use effect of the gear cleaning device.

[0031] Refer to Figures 1-4 As shown in the figure, in this embodiment, reinforcing plates 211 are fixedly connected to both sides of the driving plate 28, and the side of the reinforcing plate 211 away from the driving plate 28 is fixedly connected to the reinforcing plate 211. By using the reinforcing plates 211, the connection strength between the driving plate 28 and the toothed plate 29 is improved, avoiding the situation that the connection part between the gear and the driving plate 28 is deformed by force. A number of anti-slip blocks 212 are fixedly connected to one side of the rotating roller 25, and the number of anti-slip blocks 212 are arranged at equal intervals. By using the anti-slip blocks 212, the friction between the rotating roller 25 and the gear is increased, making it easier for the rotating roller 25 to drive the gear to move and flip.

[0032] Refer to Figures 1-4 As shown in the figure, in this embodiment, auxiliary components 213 are provided on both sides of the placement frame 23. The auxiliary components 213 can assist the operator to make it easier for the operator to move the placement frame 23. The auxiliary components 213 include a control frame 2131, the control frame 2131 is fixedly connected to the placement frame 23, and a rubber ring 2132 is fixedly connected to one side of the control frame 2131. By using the control frame 2131 with the rubber ring 2132, the friction between the operator and the placement frame 23 is increased, making it easier for the operator to move the placement frame 23.

[0033] Refer to Figures 1-4As shown in the figure, this embodiment discloses that blocking components 3 are provided on both sides of the placement frame 23. The blocking components 3 include mounting blocks 31 which are fixedly connected to the placement frame 23. A second bolt 32 is threadedly inserted into the interior of the mounting block 31. One side of the second bolt 32 is threadedly connected to a blocking plate 33. The size of the blocking plate 33 is adapted to the size of the placement frame 23. The lower end of the blocking plate 33 is close to the rotating roller 25. A gasket 34 is abutted against one side of the second bolt 32. When using the moving device 2, the blocking plate 33 can be moved to insert the blocking plate 33 into the mounting block 31. Then, the gasket 34 is fitted to the mounting block 31. Then, the second bolt 32 is rotated so that the second bolt 32 passes through the gasket 34 and the mounting block 31 to fix the position of the blocking plate 33. Then, the blocking plate 33 blocks and limits the gear on the rotating roller 25. By using the blocking component 3, the gear on the rotating roller 25 is limited, so that the gears to be cleaned will not fall off the two ends of the rotating roller 25.

[0034] Referring to Figures 1-4 As shown in the figure, this embodiment discloses that guide plates 35 are fixedly connected to both sides of the mounting block 31. The guide plates 35 are inclined and arranged on both sides of the mounting block 31. By using the guide plates 35, the moving track of the blocking plate 33 is guided, so that the blocking plate 33 can be more easily inserted into the interior of the mounting block 31.

[0035] Working principle: When processing and cleaning high-weather-resistant precision gears, by using the control frame 2131 with a rubber ring 2132, the placement frame 23 is placed into the cleaning tank 4 of the box body 1. Then, the first bolt 21 is rotated so that the first bolt 21 passes through the connection and is fixed to the box body 1 to complete the fixation of the position of the placement frame 23. Then, the blocking plate 33 can be moved to insert the blocking plate 33 into the mounting block 31. Then, the gasket 34 is fitted to the mounting block 31. Then, the second bolt 32 is rotated so that the second bolt 32 passes through the gasket 34 and the mounting block 31 to fix the position of the blocking plate 33. Then, the blocking plate 33 blocks and limits the gear on the rotating roller 25. Then, the gear is placed on the rotating roller 25. Then, by pressing the button 6 on the surface of the controller 5 on one side of the box body 1, the ultrasonic wave inside the box body 1 is started to clean the gear in the cleaning tank 4. Then, when the gear is being cleaned, the electric telescopic rod 27 is started so that the electric telescopic rod 27 drives the driving plate 28 to reciprocate. Immediately afterwards, the driving plate 28 drives the toothed plate 29 to reciprocate, and the toothed plate 29 will continuously reach inside the through hole 210 of the placement frame 23. Then, the toothed plate 29 drives the gear to reciprocate. Immediately afterwards, the gear drives the rotating roller 25 to rotate back and forth through the round rod 24. Then, the rotating roller 25 drives the gears on its surface to move and flip, so that all parts of the gear are cleaned.

Claims

1. A gear cleaning device for gear processing and production, comprising a housing (1), characterized in that: A cleaning groove (4) is provided on one side of the box (1), a controller (5) is provided on one side of the box (1), and a plurality of buttons (6) are provided on one side of the controller (5). A moving device (2) is provided inside the cleaning groove (4) on one side of the box (1), and the moving device (2) moves and flips the gears inside the cleaning groove (4) so ​​that all parts of the gears are fully cleaned.

2. The gear cleaning device for gear processing and production according to claim 1, characterized in that: The moving device (2) comprises a first bolt (21), the first bolt (21) being threadedly connected to the box body (1), one side of the first bolt (21) being threadedly connected to a connecting plate (22), one side of the connecting plate (22) being fixedly connected to a placement frame (23), the inner wall of the placement frame (23) being rotatably connected to a plurality of round rods (24), one side of the plurality of round rods (24) being fixedly connected to a rotating roller (25), one side of the round rod (24) being fixedly connected to a driving gear (26), the placement frame (23) is fixedly connected to a side close to the driving gear (26) with an electric telescopic rod (27), the output end of the electric telescopic rod is fixedly connected to a driving plate (28), the side of the driving plate (28) close to the driving gear (26) is fixedly connected to a toothed plate (29), the toothed plate (29) is meshed with the driving gear (26), and the two end portions of the placement frame (23) close to the toothed plate (29) are provided with through holes (210), and the size of the through holes (210) on both sides of the placement frame (23) is adapted to the size of the toothed plate (29).

3. The gear cleaning device for gear processing and production according to claim 2 is characterized in that: Reinforcing plates (211) are fixedly connected to both sides of the driving plate (28), and a side of the reinforcing plate (211) away from the driving plate (28) is fixedly connected to the reinforcing plate (211).

4. The gear cleaning device for gear processing and production according to claim 2, characterized in that: One side of the rotating roller (25) is fixedly connected with a plurality of anti-sliding blocks (212), and the plurality of anti-sliding blocks (212) are arranged at equal distances.

5. The gear cleaning device for gear processing and production according to claim 2, characterized in that: Auxiliary components (213) are provided on both sides of the placement frame (23).

6. The gear cleaning device for gear processing and production according to claim 5, characterized in that: The auxiliary component (213) comprises a control frame (2131), wherein the control frame (2131) is fixedly connected to the placement frame (23), and a rubber ring (2132) is fixedly connected to one side of the control frame (2131).

7. The gear cleaning device for gear processing and production according to claim 2, characterized in that: Blocking components (3) are provided on both sides of the placement frame (23), and the blocking components (3) include a mounting block (31), the mounting block (31) is fixedly connected to the placement frame (23), a second bolt (32) is inserted into the internal thread of the mounting block (31), a blocking plate (33) is threadedly connected to one side of the second bolt (32), the size of the blocking plate (33) is adapted to the size of the placement frame (23), the lower end of the blocking plate (33) is close to the rotating roller (25), and a gasket (34) is abutted against one side of the second bolt (32).

8. The gear cleaning device for gear processing and production according to claim 7, characterized in that: Guide plates (35) are fixedly connected to both sides of the mounting block (31), and the guide plates (35) are obliquely arranged on both sides of the mounting block (31).