Small in-situ soil remediation equipment facilitating feeding
By designing a rotatable loading case and using a vacuum loading pump and slitting equipment, the problems of low loading efficiency and high cost of small soil repair machines are solved, and efficient and stable soil and improver loading are achieved.
Patent Information
- Application Number
- CN202422090192.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-28
AI Technical Summary
Due to the limited functions of existing small soil repair machines, they have low loading efficiency, high cost and waste of labor.
A small in-situ soil repair equipment is designed to facilitate loading. By rotating and installing the loading shell on the base frame, the loading shell can be rotated to the ground, which is convenient for loading, and the stability of the loading shell is improved through worm gear, worm self-locking and electric telescopic cylinders. At the same time, vacuum loading pumps, slitting knives and puncture rods are used to improve loading efficiency and prevent soil improvers from agglomerating.
It realizes efficient loading without an excavator, reduces costs, improves loading efficiency, and ensures the stability of the loading process through a variety of stability measures.
Smart Images

Figure CN223011470U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soil environmental protection, in particular to a small-sized in-situ soil repairing device which is convenient for loading materials. Background Art
[0002] There are many pollution problems in the soil environment, especially heavy metal pollution in the soil, which has posed a great threat to soil safety. For example, heavy metal pollution in some mining areas seriously exceeds the standard, causing serious consequences. Therefore, the problem of soil pollution caused by heavy metal pollution needs to be solved urgently to restore the health of the soil as soon as possible.
[0003] There are many types of soil remediation equipment. According to the different degrees of soil pollution and the remediation process, they can be divided into various equipment such as soil leaching and remediation machines, graded soaking machines, cylindrical scrubbing machines, mud filter presses, water treatment machines, etc.
[0004] At present, most soil remediation machines are complete systems. The entire processing line is relatively long, the equipment is large, and it occupies an area, so the contaminated soil is transported to a designated remediation site, which increases the transportation cost and the cost of remediation is also relatively high.
[0005] The utility model mainly improves a small soil repair machine, and is applied on site, without transporting the soil to a fixed repair site. The current small repair machine has a relatively small body, which inevitably leads to limitations on the functions of the soil repair machine, and can only be classified and limited to certain functions. Since the main function of the repair machine needs to have the repair function, the soil loading and soil conditioner (referred to as agent) loading of the soil repair machine are restricted. The current small soil repair machine is loaded through an on-site excavator, and the agent is manually poured into the drug port by pouring the bagged soil conditioner (agent). The loading efficiency of the whole process is relatively low, the excavator cost is relatively high, and manual labor is wasted.
[0006] On this basis, the utility model provides a small in-situ soil remediation device which is convenient for loading. Utility Model Content
[0007] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a small-scale in-situ soil remediation equipment with convenient loading. The utility model has a novel structure and ingenious conception, and effectively solves the technical problems of low loading efficiency, high cost and waste of labor caused by functional limitations of existing small-scale soil remediation machines.
[0008] A small in-situ soil remediation device for convenient feeding, including a chassis, characterized in that a first soil conveyor, a chemical feeder, an impact mixing bin, and a second soil conveyor are sequentially arranged on the chassis from left to right. A feeding rack is fixed on the chassis, and a feeding rotating shaft is rotatably installed on the feeding rack. One end of the feeding rotating shaft is fixed with a feeding machine shell. A spiral auger is rotatably installed in the feeding machine shell. One end of the spiral auger is fixed with a feeding motor. The lower end of the feeding machine shell is communicated with a feeding bin with an opening facing upward, and the other end of the feeding machine shell is communicated with a discharging bin with an opening facing downward. The other end of the feeding rotating shaft is coaxially connected with a worm gear, the worm gear meshes with a worm, and the worm is connected with a worm motor.
[0009] Preferably, a leg support is rotatably installed at the lower end on the right side of the feeding machine shell. A first electric telescopic cylinder hinged to the lower end of the feeding machine shell is arranged on the right side of the leg support. The feeding rack is hinged with a second electric telescopic cylinder, and the other end of the second electric telescopic cylinder is hinged to the lower end of the feeding machine shell.
[0010] Preferably, a conveyor belt electronic scale is installed between the feeding machine shell and the first soil conveyor.
[0011] Preferably, the chemical feeder includes a chemical bin placed above the first soil conveyor. A sowing wheel is rotatably installed at the chemical bin. A material leveling wheel placed on the first soil conveyor is installed on the left side of the sowing wheel. The upper end of the chemical bin is communicated with a cutting bin. A conical cutting cone is rotatably installed in the cutting bin. A cylindrical cutting column is integrally connected to the lower end of the cutting cone. A plurality of cutting knives are circumferentially and evenly fixed on the inclined surface of the cutting cone. A plurality of cutting and piercing rods are circumferentially and evenly fixed on the side surface of the cutting column between adjacent two cutting knives. A cutting motor is coaxially fixed to the upper end of the cutting cone. The side wall of the cutting bin is communicated with a vacuum feeding pump.
[0012] Preferably, a suspension rod is fixed on the chassis. A suspension arm is rotatably installed at the upper end of the suspension rod. An electric hoist is horizontally movably installed on the suspension arm.
[0013] Preferably, a plurality of lifting rings are fixed on the feeding machine shell.
[0014] Preferably, a cutter wheel is rotatably installed in the impact mixing bin. A first mixing hammer, a second mixing hammer, and a third mixing hammer are sequentially rotatably installed at the lower end of the cutter wheel.
[0015] Preferably, an operating platform is fixed above the second soil conveyor.
[0016] The utility model has the following technical effects.
[0017] In the present utility model, the feeding machine housing is rotatably installed on the chassis, so that the feeding machine housing can be rotated to the ground during feeding, facilitating feeding and eliminating the need to use an excavator for feeding, thus saving costs. After feeding, the feeding machine housing is rotated above the chassis, away from the ground, without affecting the overall movement and without occupying space.
[0018] In this utility model, the stability of the feeding machine housing is achieved through the self-locking of the worm and worm gear, and the stability of the feeding machine housing is further enhanced by the second electric telescopic cylinder. The stability of the feeding machine housing is further improved in cooperation with the lifting ring, and the stability of the feeding machine housing during feeding is also enhanced by the first telescopic cylinder and the support leg frame.
[0019] In the present utility model, the feeding of the soil conditioner is facilitated by a vacuum feeding pump, and the soil conditioner is crushed by a cutting knife and a puncturing rod respectively to prevent caking.
[0020] In the present utility model, the diversity of feeding is increased by a suspension rod, a jib, and an electric hoist to meet the different requirements of various feeding situations on the site. Description of the Drawings
[0021] The drawings are used to provide a further understanding of the present utility model and form a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0022] Figure 1 is the overall front view schematic diagram of the present utility model.
[0023] Figure 2 is the overall front-side three-dimensional schematic diagram of the present utility model.
[0024] Figure 3 is the overall rear-side three-dimensional schematic diagram of the present utility model.
[0025] Figure 4 is the sectional three-dimensional schematic diagram of the present utility model.
[0026] Figure 5 is the enlarged three-dimensional schematic diagram of the feeding machine housing of the present utility model.
[0027] Reference Signs:
[0028] 1 - Underframe; 2 - First soil conveyor; 3 - Reagent feeder; 4 - Impact mixing bin; 5 - Second soil conveyor; 6 - Loading rack; 7 - Loading rotating shaft; 8 - Loading housing; 9 - Screw auger; 10 - Loading motor; 11 - Loading bin; 12 - Unloading bin; 13 - Worm gear; 14 - Worm; 15 - Worm motor; 16 - Leg support; 17 - First electric telescopic cylinder; 18 - Second electric telescopic cylinder; 19 - Belt weigher; 20 - Reagent bin; 21 - Sowing wheel; 22 - Material leveling wheel; 23 - Slitting bin; 24 - Slitting cone; 25 - Slitting column; 26 - Slitting knife; 27 - Slitting puncturing rod; 28 - Slitting motor; 29 - Suspension rod; 30 - Boom; 31 - Electric hoist; 32 - Eye ring; 33 - Cutter wheel; 34 - First mixing hammer; 35 - Second mixing hammer; 36 - Third mixing hammer; 37 - Operating platform. Detailed implementation mode
[0029] Regarding the foregoing and other technical contents, features and effects of the present utility model, they will be clearly presented in the following detailed description of the embodiments in conjunction with the attached Figures 1 to 5 drawings. The content mentioned in the following embodiments is all with reference to the drawings of the specification.
[0030] The following will describe the exemplary embodiments of the present utility model with reference to the drawings.
[0031] The present utility model is a small in-situ soil remediation device that facilitates loading, including an underframe 1. A control box is fixed on the underframe 1 to control subsequent electronic components. Crawler transmission devices are installed on both sides of the underframe 1. Compared with wheel type, the crawler type can better meet the site conditions on-site and is easier to walk. Since the functions of small soil remediation devices are limited, it is necessary to retain the core functions of remediation. On the underframe 1, a first soil conveyor 2 for conveying soil, a reagent feeder 3 for adding soil conditioner, and an impact mixing bin 4 for mixing soil and soil conditioner are arranged in sequence from left to right. A loading rack 6 is fixed on one side of the left end of the underframe 1. A loading rotating shaft 7 is rotatably installed on the loading rack 6. One end of the loading rotating shaft 7 is fixed with a loading housing 8. The inside of the loading housing 8 is a cavity, and a screw auger 9 is rotatably installed inside. One end of the screw auger 9 is fixed with a loading motor 10. The loading motor 10 is connected to the control box. The lower end of the loading housing 8 communicates with a loading bin 11 with an upward opening for soil loading. The other end of the loading housing 8 communicates with an unloading bin 12 with a downward opening for lifting the soil into the first soil conveyor 2. A worm gear 13 rotatably installed on the loading rack 6 is coaxially connected to the other end of the loading rotating shaft 7. The worm gear 13 meshes with a worm 14. The worm 14 is connected to a worm motor 15. The worm motor 15 is connected to the control box.
[0032] Since the small-scale soil remediation equipment is small as a whole, its loading is generally carried out in conjunction with an excavator, which increases the cost. The utility model has a loading casing 8 rotatably installed on the side of the base frame 1. When in use, the worm motor 15, the worm wheel 13, and the worm 14 are controlled to cooperate to make the loading casing 8 rotate to the ground, and the material is loaded from the loading bin 11, and enters the first soil conveyor 2 from the lower bin 12 through the spiral auger 9. When not in use, the worm motor 15 is reversed to make the loading casing 8 rotate upward and then leave the ground without affecting the overall movement. The worm wheel 13 and the worm 14 make the loading casing 8 self-locking and stable after the rotation is completed. The loading of the loading bin 11 can be loaded through a small loader, and there is no need to use a huge excavator to load the material, thereby reducing costs.
[0033] In order to further ensure the stability of the feeding casing 8 when it is working and not working, a leg plate is fixed on the lower end face of the right side of the feeding casing 8, and a leg frame 16 is rotatably installed on the leg plate. A cylinder rod fixed to the lower end face of the feeding casing 8 is provided on the right side of the leg frame 16, and a first electric telescopic cylinder 17 is rotatably installed on the cylinder rod. The other end of the first electric telescopic cylinder 17 is hinged on the leg frame 16, and the first electric telescopic cylinder 17 is connected to the control box. When the feeding casing 8 is used to load materials, the leg frame 16 is pushed to rotate to a vertical direction by the first electric telescopic cylinder 17 to support the ground and ensure the stability of the feeding casing 8 when it is working. When not in use, the leg frame 16 is rotated, folded and retracted by contracting the first electric telescopic cylinder 17 to reduce the space occupied by the leg frame 16.
[0034] A cylinder rod is also fixed on the loading rack 6, and a second electric telescopic cylinder 18 is hinged on the cylinder rod. The second electric telescopic cylinder 18 is connected to the control box, and a leg rod is fixed at the lower end of the loading machine casing 8. The other end of the second electric telescopic cylinder 18 is hinged on the leg rod. When the loading machine casing 8 is not in use, the loading machine casing 8 needs to be rotated and lifted off the ground. In order to ensure the stability of the loading machine casing 8 after it is lifted, the second electric telescopic cylinder 18 will telescope to support the loading machine casing 8.
[0035] Furthermore, according to actual customer needs, a conveyor belt electronic scale 19 is installed between the feeding machine housing 8 and the first soil conveyor 2 for measuring the weight of the repaired soil. The conveyor belt electronic scale 19 uses a roller electronic belt scale. One end of the conveyor belt electronic scale 19 is placed below the lower hopper 12, and the other end is placed above the first soil conveyor 2.
[0036] Furthermore, in order to improve the mixing efficiency of the soil conditioner and the soil and prevent the soil conditioner from agglomerating, the agent feeder 3 is installed on the upper right side of the first soil conveyor 2 and is connected to the first soil conveyor 2. The agent feeder 3 includes an agent bin 20, and a spreading wheel 21 is rotatably installed at the lower end of the agent bin 20 for spreading the soil conditioner dropped from above into the soil below. A leveling wheel 22 on the first soil conveyor 2 is rotatably installed on the left side of the spreading wheel 21 for evenly breaking up the soil being transported. The spreading wheel 21 and the leveling wheel 22 are each connected to a drive motor, or one of them is connected to a drive motor, and then synchronously driven by a pulley and a belt. A cutting bin 23 is connected to the upper end of the agent bin 20, and a conical cutting cone 24 is rotatably installed in the cutting bin 23. The lower end of the slitting cone 24 is integrally connected with a cylindrical slitting column 25, and a gap is provided between the maximum diameter of the slitting cone 24 and the slitting column 25 and the side wall of the slitting bin 23. A plurality of slitting knives 26 evenly distributed in a circle are fixed on the inclined surface of the slitting cone 24, which are used to cut and crush the fallen soil conditioner to prevent agglomeration. A plurality of slitting piercing rods 27 evenly distributed in a circle are fixed between adjacent slitting knives 26 and on the side of the slitting column 25, which are used to pierce and crush the agglomerates of the soil conditioner falling from the gap. A slitting motor 28 is coaxially fixed to the upper end of the slitting cone 24, and the slitting motor 28 is used to control the rotation of the slitting cone 24 and the slitting column 25. The slitting motor 28 is connected to the control box, and a vacuum feeding pump is connected to the side wall of the slitting bin 23 for feeding the soil conditioner, and the vacuum feeding pump is connected to the control box.
[0037] Furthermore, in order to adapt to different loading conditions, a vertical boom 29 is fixed on the base frame 1, and a boom 30 is rotatably installed on the upper end of the boom 29. The boom 30 is installed on the boom 29 through a rotating shaft and a boom motor. A movable electric hoist 31 is horizontally installed on the boom 30, and there is a hook on the electric hoist 31. The electric hoist 31 and the boom motor are connected to a control box. When the soil or soil conditioner is in block shape, compressed or packaged, the electric hoist 31 can be used for hoisting. The boom 30 is rotated by the boom motor, and the electric hoist 31 installed by horizontal sliding can realize horizontal movement and up and down hoisting.
[0038] Furthermore, in order to further improve the stability of the loading casing 8 when not in use, a plurality of lifting rings 32 are fixed on the loading casing 8, and a plurality of lifting hooks are provided on the electric hoist 31. Through the cooperation between the lifting hooks and the lifting rings 32, the loading casing 8 is more stable when not in use.
[0039] Furthermore, a cutting wheel 33 is rotatably installed in the impact mixing bin 4 for chopping and mixing the soil and the improver that are about to fall. A first mixing hammer 34, a second mixing hammer 35, and a third mixing hammer 35 are rotatably installed at the lower end of the cutting wheel 33. The first mixing hammer 34, the second mixing hammer 35, and the third mixing hammer 36 are placed above the second soil conveyor 5. The second soil conveyor 5 is used to transport the repaired soil out. A mixing hammer motor is fixed to the inner wall of the impact mixing bin 4. The mixing hammer motor is connected to the control box. The hammer motor is coaxially connected to a single-groove pulley, the single-groove pulley is connected to a transitional double-groove pulley via a belt, the double-groove pulley is connected to the coaxial double-groove pulley of the first mixing hammer 34 via a pulley, and then connected to the double-groove pulley of the second mixing hammer 35 via a pulley, and then the belt is connected to the double-groove pulley of the cutter wheel 33, and then connected to the single-groove pulley beside the third mixing hammer 36 via a pulley, the single-groove pulley is coaxially connected to a gear, the gear is meshed with a gear coaxially connected to the third mixing hammer 36, and then the third mixing hammer 36 is driven to rotate in the opposite direction.
[0040] Furthermore, an operating platform is fixed above the second soil conveyor 5 above the base frame 1 for operation.
[0041] The first soil conveyor 2 and the second soil conveyor 5 are connected to a drive motor and a control box.
[0042] The utility model has the following technical effects.
[0043] The utility model can rotatably install the loading machine shell on the base frame, so that the loading machine shell can be rotated to the ground when loading, which is convenient for loading and no longer needs to use an excavator for loading, thus saving costs. After loading, the loading machine shell is rotated to the top of the base frame and separated from the ground, which does not affect the overall movement and does not take up space.
[0044] The present invention realizes the stability of the feeding casing by self-locking the worm gear and the worm, further improves the stability of the feeding casing by the second electric telescopic cylinder, and further improves the stability of the feeding casing by cooperating with the lifting ring, and further improves the stability of the feeding casing during loading by the first telescopic cylinder and the outrigger frame.
[0045] The utility model facilitates the feeding of the soil improver by means of a vacuum feeding pump, and crushes the soil improver by means of a slitting knife and a respective piercing rod to prevent agglomeration.
[0046] The utility model increases the diversity of material loading through a suspension rod, a suspension arm and an electric hoist, and meets the different requirements of various material loading situations at sites.
[0047] Although the content of the present utility model has been described in detail through the above preferred embodiments, it should be recognized that the above description should not be considered as a limitation of the present utility model. After those skilled in the art have read the above content, various modifications and substitutions of the present utility model will be obvious. Therefore, the protection scope of the present utility model shall be defined by the appended claims.
Claims
1. A small in-situ soil remediation device that is convenient for loading, comprising a base frame (1), characterized in that: The base frame (1) is provided with a first soil conveyor (2), a medicine feeder (3), an impact mixing bin (4), and a second soil conveyor (5) in sequence from left to right. A loading rack (6) is fixed on the base frame (1). A loading shaft (7) is rotatably mounted on the loading rack (6). A loading housing (8) is fixed to one end of the loading shaft (7). A spiral auger (9) is rotatably mounted in the loading housing (8). A loading motor (10) is fixed to one end of the spiral auger (9). The lower end of the loading housing (8) is connected to a loading bin (11) with an opening facing upward. The other end of the loading housing (8) is connected to a lower bin (12) with an opening facing downward. The other end of the loading shaft (7) is coaxially connected to a worm gear (13). The worm gear (13) is meshed with a worm (14). The worm gear (14) is connected to a worm motor (15).
2. A small in-situ soil remediation device that is convenient for loading according to claim 1, characterized in that: A leg frame (16) is rotatably mounted on the lower end of the right side of the feeder housing (8); a first electric telescopic cylinder (17) hinged to the lower end of the feeder housing (8) is provided on the right side of the leg frame (16); a second electric telescopic cylinder (18) is hinged to the feeder frame (6); the other end of the second electric telescopic cylinder (18) is hinged to the lower end of the feeder housing (8).
3. The small in-situ soil remediation equipment with convenient loading according to claim 1 is characterized in that: A conveyor belt electronic scale (19) is installed between the feeder housing (8) and the first soil conveyor (2).
4. The small in-situ soil remediation equipment with convenient loading according to claim 1 is characterized in that: The medicine feeder (3) comprises a medicine bin (20) disposed above the first soil conveyor (2), a spreading wheel (21) being rotatably mounted on the medicine bin (20), a material leveling wheel (22) disposed on the first soil conveyor (2) being mounted on the left side of the spreading wheel (21), the upper end of the medicine bin (20) being connected to a slitting bin (23), a conical slitting cone (24) being rotatably mounted in the slitting bin (23), a cylindrical slitting column (25) being integrally connected to the lower end of the slitting cone (24), a plurality of slitting knives (26) being evenly distributed and fixed on the circumference of the inclined surface of the slitting cone (24), a plurality of slitting piercing rods (27) being evenly distributed and fixed on the circumference of the side surfaces of two adjacent slitting knives (26) and the slitting column (25), a slitting motor (28) being coaxially fixed on the upper end of the slitting cone (24), and a side wall of the slitting bin (23) being connected to a vacuum feeding pump.
5. The small in-situ soil remediation equipment with convenient loading according to claim 4 is characterized in that: A suspension rod (29) is fixed on the base frame (1), a suspension arm (30) is rotatably mounted on the upper end of the suspension rod (29), and an electric hoist (31) is laterally movably mounted on the suspension arm (30).
6. The small in-situ soil remediation equipment with convenient loading according to claim 5 is characterized in that: A plurality of lifting rings (32) are fixed on the loading machine housing (8).
7. The small in-situ soil remediation equipment with convenient loading according to claim 1 is characterized in that: A cutting wheel (33) is rotatably mounted in the impact mixing chamber (4), and a first mixing hammer (34), a second mixing hammer (35), and a third mixing hammer (36) are rotatably mounted in sequence at the lower end of the cutting wheel (33).
8. The small in-situ soil remediation equipment with convenient loading according to claim 1 is characterized in that: An operating platform (37) is fixed above the second soil conveyor (5).