Aluminum material bending machine with safety protection function

By designing a detachable upper mold and lower mold, and using the embedded and fixed method of cone and cone groove to connect the upper mold and hydraulic cylinder, the problem of inconvenient disassembly of the upper mold and lower mold of the existing aluminum bending machine is solved, and the processing capability and safety are improved.

CN223011572UActive Publication Date: 2025-06-24GUANGDONG XINBIAO SMART HOME CO LTD
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Patent Information

Application Number
CN202422115546.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-24
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When existing aluminum bending machines deal with different models of aluminum plates, the disassembly of the upper mold and the lower mold is inconvenient, resulting in insufficient processing capacity and inability to fully exert their processing capabilities.

Method used

The detachable upper mold and lower mold are designed, and the upper mold and hydraulic cylinder are connected through the insertion and fixation of cone and cone groove, which is convenient, fast, stable and reliable, and avoiding the mold from loosening or falling off.

Benefits of technology

The aluminum bending machine is able to flexibly respond to different models of aluminum plates, improve processing capabilities, and enhance safety and stability, making it easier for users to clean and maintain the mold.

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Abstract

The utility model relates to the technical field of bending machines, and discloses an aluminum material bending machine with a safety protection function, which comprises a workbench, a U-shaped protection plate is fixed at the top of the workbench, supporting legs are fixed at four corners of the bottom of the workbench, a detachable lower die is further mounted at the top of the workbench, a hydraulic cylinder is fixed on the top surface of the U-shaped protection plate, and the hydraulic cylinder is fixed on the top surface of the U-shaped protection plate. The output end of the hydraulic cylinder penetrates through the U-shaped protection plate and is provided with a detachable upper mold; according to the aluminum material bending machine, the detachable upper die and the detachable lower die are designed, the aluminum material bending machine can easily meet the machining requirements of aluminum material plates of different models, the machining capacity is improved, meanwhile, the upper die and the hydraulic cylinder are fixed in an embedded mode through a cone and a cone groove, and the aluminum material bending machine is convenient, fast, stable and reliable; and the problem that the mold is loosened or falls off is effectively prevented, and the safety is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of bending machines, and more particularly to an aluminum bending machine with a safety protection function. Background Art

[0002] Aluminum processing uses plastic processing methods to process aluminum billets into finished products. The main methods include rolling, extrusion, stretching, and forging, etc.

[0003] However, during the aluminum processing, a common problem is that it is difficult for the aluminum material to be separated from the lower die during processing. This is usually due to the relatively large frictional force and adhesion force generated between the aluminum material and the die during processing. Currently, a compression spring is usually used to drive the panel to rise, so that the panel drives the ejector rod to rise, facilitating the rising ejector rod to eject the aluminum plate in the lower die, and facilitating the user to take out the formed aluminum plate.

[0004] For example, in the prior art, the Chinese utility model patent with the authorization publication number CN217370172U discloses "a bending machine for aluminum processing", which includes a workbench. The upper surface of the workbench is fixedly connected with a U-shaped plate. The lower surface of the U-shaped plate is fixedly connected with a hydraulic cylinder. The output end of the hydraulic cylinder is fixedly connected with an upper die. The upper surface of the workbench is fixedly connected with a lower die. An activity device is arranged in the lower die. An aluminum plate is placed on the upper surface of the lower die. A groove is opened on the upper surface of the workbench. Two connecting blocks are arranged in the groove. The left inner wall of the groove is fixedly connected with a limiting rod.

[0005] However, although this bending machine has certain convenience in taking out the formed aluminum plate, there are still some problems in actual use. The most prominent one is the disassembly problem of the upper die and the lower die. Since the upper die and the lower die are connected to the workbench and the hydraulic cylinder in a fixed connection manner, it is not convenient to disassemble them in actual operation. This makes the bending machine unable to fully exert its processing ability when dealing with aluminum plates of different models.

[0006] The above information disclosed in this background art is only used to increase the understanding of the background art of the present application. Therefore, it may include prior art that is not known to those of ordinary skill in the art. Utility Model Content

[0007] In order to solve the above problems, the present application provides an aluminum bending machine with a safety protection function.

[0008] The aluminum bending machine with a safety protection function provided by the present application adopts the following technical solutions:

[0009] An aluminum bending machine with a safety protection function includes a workbench. A U-shaped protection plate is fixed on the top of the workbench, and support legs are fixed at the four corners of the bottom. A detachable lower die is also installed on the top of the workbench. A hydraulic cylinder is fixed on the top surface of the U-shaped protection plate. The output end of the hydraulic cylinder penetrates through the U-shaped protection plate and is equipped with a detachable upper die.

[0010] Two threaded rods are fixed at the bottom of the lower die, and the two threaded rods penetrate through the workbench and are installed with nuts through threads. A die pressing groove is also opened on the lower die. Two screws are fixed on the top of the upper die. Cones are installed on the outer walls of the two screws through threads. Knobs are fixed on the top surfaces of the cones. A fixing plate is fixed on the output end of the hydraulic cylinder. Two cone grooves for the cones to be embedded are penetrated and opened on the fixing plate.

[0011] Preferably, two sliding grooves are opened at the bottom of the workbench directly below the die pressing groove. A placement groove is opened on the top of the workbench above the two sliding grooves. A through hole is opened at the bottom of the lower die below the die pressing groove. The sliding grooves, the placement groove, the through hole and the die pressing groove are communicated. The workbench is slidably connected with guide rods through the two sliding grooves. The two guide rods penetrate through the placement groove, the through hole and the die pressing groove and are fixed with support plates. Return springs are also sleeved on the outer walls of the two guide rods. The return springs are located between the support plate and the bottom of the placement groove.

[0012] Preferably, two U-shaped object placing plates are installed on the top surface of the lower die through bolts. Inclined surface grooves are also opened on one side of the two U-shaped object placing plates.

[0013] Preferably, a number of reinforcing ribs are fixed on both inner sides of the U-shaped protection plate.

[0014] Preferably, two sliding rods are fixed on the top surface of the upper die. The two sliding rods penetrate through the U-shaped protection plate.

[0015] Preferably, a sleeve is fixed on the top surface of the upper die.

[0016] Preferably, the fixing plate and the screw are both made of metal.

[0017] In summary, the present application includes the following beneficial technical effects:

[0018] By designing the detachable upper die and lower die, the aluminum bending machine can easily meet the processing requirements of aluminum plates of different models, improving the processing ability. At the same time, the fixing method of embedding the cone and the cone groove between the upper die and the hydraulic cylinder is convenient, fast, stable and reliable, effectively preventing the problems of die loosening or falling off and improving the safety. Description of the Drawings

[0019] Figure 1 is a schematic structural diagram of the present utility model;

[0020] Figure 2 is a schematic cross-sectional structure diagram of the workbench of the embodiment of the present application;

[0021] Figure 3 is a schematic cross-sectional structure diagram of the lower die of the embodiment of the present application;

[0022] Figure 4 is the embodiment of the present application Figure 2 schematic enlarged structure diagram at position A.

[0023] Explanation of reference numerals: 1, workbench; 2, support leg; 3, U-shaped protective plate; 4, hydraulic cylinder; 5, upper die; 6, lower die; 7, die pressing groove; 8, threaded rod; 9, chute; 10, placement groove; 11, through hole; 12, guide rod; 13, support plate; 14, return spring; 15, U-shaped storage plate; 16, inclined groove; 17, screw; 18, cone; 19, knob; 20, fixing plate; 21, tapered groove; 22, sleeve; 23, sliding rod; 24, reinforcing rib. Detailed implementation manners

[0024] The following is a further detailed description of the present application in conjunction with the attached Figure 1 - attached Figure 4 drawings.

[0025] The embodiment of the present application discloses an aluminum bending machine with a safety protection function. Referring to Figures 1 - 4 , an aluminum bending machine with a safety protection function includes a workbench 1, a U-shaped protective plate 3 is fixed on the top of the workbench 1, support legs 2 are fixed at the four corners of the bottom, a detachable lower die 6 is further installed on the top of the workbench 1, a hydraulic cylinder 4 is fixed on the top surface of the U-shaped protective plate 3, and the output end of the hydraulic cylinder 4 penetrates through the U-shaped protective plate 3 and is installed with a detachable upper die 5;

[0026] Two threaded rods 8 are fixed to the bottom of the lower die 6, and the two threaded rods 8 penetrate through the workbench 1 and are installed with nuts through threads. A die pressing groove 7 is also opened on the lower die 6. Two screws 17 are fixed to the top of the upper die 5. Cones 18 are installed on the outer walls of the two screws 17 through threads. Knobs 19 are fixed to the top surfaces of the cones 18. A fixing plate 20 is fixed to the output end of the hydraulic cylinder 4. Two conical grooves 21 for the cones 18 to be inserted into are penetrated and opened on the fixing plate 20. During use, first, by rotating the knob 19, the cone 18 is driven to rotate on the outer wall of the screw 17, and then the cone 18 moves along the axis direction of the screw 17 until the cone 18 is completely inserted into the conical groove 21, thus realizing the fixed connection between the upper die 5 and the hydraulic cylinder 4. This connection method is not only convenient and fast, but also stable and reliable, and can effectively prevent the upper die 5 from loosening or falling off during use, improving the safety and stability of the aluminum bending machine. When it is necessary to replace the upper die 5 of different models, just rotate the knob 19 in the reverse direction to make the cone 18 withdraw from the conical groove 21, and the upper die 5 can be easily disassembled. By rotating the nut on the threaded rod 8 counterclockwise and removing the nut from the threaded rod 8, the lower die 6 can be easily disassembled. This detachable design enables the aluminum bending machine to flexibly handle aluminum plates of different models, improving its processing capacity. At the same time, since both the upper die 5 and the lower die 6 can be disassembled through simple operations, it is also convenient for users to clean and maintain the die, extending the service life of the aluminum bending machine.

[0027] Refer to Figure 1 and Figure 3, two sliding grooves 9 are provided at the bottom of the workbench 1 directly below the die pressing groove 7, a placing groove 10 is provided at the top of the workbench 1 above the two sliding grooves 9, a through hole 11 is provided at the bottom of the lower die 6 below the die pressing groove 7, and the sliding grooves 9, the placing groove 10, the through hole 11 and the die pressing groove 7 communicate with each other. The workbench 1 is slidably connected with guide rods 12 through the two sliding grooves 9. The two guide rods 12 penetrate through the placing groove 10, the through hole 11 and the die pressing groove 7 and are fixed with a support plate 13. A return spring 14 is sleeved on the outer wall of each of the two guide rods 12. The return spring 14 is located between the support plate 13 and the bottom of the placing groove 10. When bending aluminum materials, the aluminum material plate is placed on the support plate 13 and bent by the pressing of the upper die 5 and the lower die 6. During the pressing process, the support plate 13 is subjected to pressure and slides downward along the guide rod 12 in the sliding groove 9, compressing the return spring 14 at the same time. In this way, the support plate 13 can provide a certain buffering effect to avoid excessive impact force on the aluminum material plate during the bending process, thereby protecting the aluminum material plate from being damaged. When the processing is completed, the upper die 5 and the lower die 6 are separated, and the return spring 14 will push the support plate 13 to slide upward along the guide rod 12 under the action of its own elastic force until the support plate 13 returns to the initial position. In this way, it is not only convenient to take out the bent aluminum material, but also convenient for the placement and processing of the next aluminum material plate. In addition, the communicating design of the sliding groove 9, the placing groove 10, the through hole 11 and the die pressing groove 7 makes the whole structure more compact, reduces the volume of the aluminum material bending machine, and also facilitates the installation and maintenance of components such as the support plate 13, the guide rod 12 and the return spring 14.

[0028] Refer to Figure 3 , two U-shaped storage plates 15 are also installed on the top surface of the lower die 6 by bolts, and inclined groove 16 is provided on one side of each of the two U-shaped storage plates 15; the design of the inclined groove 16 enables the aluminum material plate to slide into the U-shaped storage plate 15 more smoothly when placed, improving work efficiency. At the same time, the presence of the U-shaped storage plate 15 provides a stable support platform for the aluminum material plate, ensuring stability and accuracy during the bending process.

[0029] Refer to Figure 1 , a number of reinforcing ribs 24 are fixed on both inner sides of the U-shaped protection plate 3; the stability of the U-shaped protection plate 3 is increased, making it not easy to bend.

[0030] Refer to Figure 1 , two sliding rods 23 are fixed on the top surface of the upper die 5, and the two sliding rods 23 penetrate through the U-shaped protection plate 3; the stability of the upper die 5 during movement is increased, making it not easy to shake.

[0031] Refer to Figure 1 and Figure 4 , a sleeve 22 is fixed on the top surface of the upper die 5; the stability of the upper die 5 during installation can be further increased, making it not easy to shake.

[0032] Referring to Figure 4 , both the fixing plate 20 and the screw rod 17 are made of metal, which are not easily broken or bent, thus extending their service life.

[0033] The implementation principle of an aluminum bending machine with a safety protection function in an embodiment of the present application is as follows: When performing aluminum bending processing, the aluminum plate is placed on the support plate 13. The hydraulic cylinder 4 is started to press the upper die 5 and the lower die 6 for bending. During the pressing process, the support plate 13 is under pressure and will slide downward along the guide rod 12 in the sliding groove 9, while compressing the return spring 14. In this way, the support plate 13 can provide a certain buffering effect to avoid excessive impact force on the aluminum plate during the bending process, thereby protecting the aluminum plate from being damaged. When the processing is completed, the upper die 5 and the lower die 6 are separated, and the return spring 14 will push the support plate 13 to slide upward along the guide rod 12 under its own elastic force until the support plate 13 returns to its initial position. In this way, it is not only convenient to take out the bent aluminum, but also convenient for the placement and processing of the next aluminum plate;

[0034] When it is necessary to replace the upper die 5 of different models, just rotate the knob 19 in the reverse direction to make the cone 18 withdraw from the cone groove 21, and then the upper die 5 can be easily disassembled. By rotating the nut on the threaded rod 8 counterclockwise and removing the nut from the threaded rod 8, the lower die 6 can be easily disassembled. This detachable design enables the aluminum bending machine to flexibly handle aluminum plates of different models, improving its processing ability. At the same time, since both the upper die 5 and the lower die 6 can be disassembled through simple operations, it is also convenient for users to clean and maintain the dies, extending the service life of the aluminum bending machine.

[0035] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;

[0036] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, the usual designs can be referred to. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0037] Finally: The above description is only the preferred embodiment of the present utility model and is not used to limit the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

[0038] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. An aluminum bending machine with safety protection function, comprising a workbench (1), characterized in that: A U-shaped protective plate (3) is fixed on the top of the workbench (1), and supporting legs (2) are fixed at the four corners of the bottom. A detachable lower mold (6) is also installed on the top of the workbench (1). A hydraulic cylinder (4) is fixed on the top surface of the U-shaped protective plate (3). The output end of the hydraulic cylinder (4) passes through the U-shaped protective plate (3) and is installed with a detachable upper mold (5). Two threaded rods (8) are fixed at the bottom of the lower mold (6), and the two threaded rods (8) pass through the workbench (1) and are threadedly installed with nuts. The lower mold (6) is also provided with a die groove (7). Two screws (17) are fixed at the top of the upper mold (5). The outer walls of the two screws (17) are threadedly installed with cones (18), and the top surfaces of the cones (18) are fixed with knobs (19). A fixing plate (20) is fixed on the output end of the hydraulic cylinder (4), and two conical grooves (21) are penetrated and provided on the fixing plate (20) for the cones (18) to be embedded.

2. The aluminum bending machine with safety protection function according to claim 1 is characterized in that: The bottom of the workbench (1) is located directly below the die groove (7) and is provided with two slide grooves (9); the top of the workbench (1) is located above the two slide grooves (9) and is provided with a placement groove (10); the bottom of the lower mold (6) is located below the die groove (7) and is provided with a through hole (11); the slide groove (9), the placement groove (10), and the through hole (11) are connected to the die groove (7); the workbench (1) is slidably connected with a guide rod (12) through the two slide grooves (9); the two guide rods (12) penetrate the placement groove (10), the through hole (11) and the die groove (7) and are fixed with a support plate (13); the outer walls of the two guide rods (12) are also sleeved with a return spring (14); the return spring (14) is located between the support plate (13) and the bottom of the placement groove (10).

3. The aluminum bending machine with safety protection function according to claim 1 is characterized in that: Two U-shaped storage plates (15) are also installed on the top surface of the lower mold (6) by means of bolts, and one side of the two U-shaped storage plates (15) is also provided with an inclined groove (16).

4. The aluminum bending machine with safety protection function according to claim 1 is characterized in that: A plurality of reinforcing ribs (24) are also fixed on both sides of the interior of the U-shaped protective plate (3).

5. The aluminum bending machine with safety protection function according to claim 1 is characterized in that: Two sliding bars (23) are fixed on the top surface of the upper mold (5), and the two sliding bars (23) both penetrate the U-shaped protective plate (3).

6. The aluminum bending machine with safety protection function according to claim 1 is characterized in that: A sleeve (22) is fixed to the top surface of the upper mold (5).

7. The aluminum bending machine with safety protection function according to claim 1 is characterized in that: The fixing plate (20) and the screw rod (17) are both made of metal.

Citation Information

Patent Citations

  • Bending machine for aluminum material machining

    CN217370172U