Flange flanging device

By designing a flange flange device combining the lever principle and spring dynamic balance, the problem of unstable workpiece fixation in traditional devices is solved, and the workpiece is stable clamped and safe operation during the flange process is achieved, which improves operating safety and production efficiency.

CN223011608UActive Publication Date: 2025-06-24SHAANXI JINGTAILIDA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421967382.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-24
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The traditional flange flange device is unstable during the flange of the workpiece, causing the workpiece to break away from the control of the fixed component when it rotates at high speed, causing the workpiece to eject at high speed, threatening the safety of the operator, delaying production plans and causing economic losses.

Method used

A flange flange device is designed, through the combination of load-bearing plate, fixed plate, motor, rotating plate, L-shaped plate, pressure ring, clamping ring and magnetic suction ring, using the lever principle and dynamic balance of springs to ensure the stable clamping and safe operation of the material during the flange process.

Benefits of technology

The workpiece is stably clamped during the flange process, which improves operating safety and production efficiency, and avoids safety threats and economic losses caused by workpiece detachment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flange flanging device, which belongs to the technical field of flanging equipment and comprises a bearing plate, the upper end of the bearing plate is fixedly connected with a fixing plate, the upper end of the fixing plate is fixedly connected with a motor, the upper end of the fixing plate is fixedly connected with a protective shell, and the protective shell is fixedly connected with a flange. The output end of the motor is fixedly connected with a rotating plate, the multiple L-shaped plates enable the pressure ring to be maintained at a high position by means of the self weight, the clamping ring is in a relaxed state at the moment, when materials are placed on the surface of the working plate, the weight of the materials acts on the pressure ring to promote the pressure ring to move downwards, and according to the lever principle, one end of each L-shaped plate descends along with the pressure ring, so that the clamping ring moves downwards. One end of the clamping ring is lifted upwards under the action of the rotating groove, and the other end of the clamping ring is lifted upwards under the action of the rotating groove to drive the clamping ring and the built-in magnetic ring to move towards the material, so that the material is clamped stably, the stability of the material in the subsequent processing or operation process is ensured, and meanwhile, the overall working efficiency and safety are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flanging equipment, and particularly relates to a flange flanging device. Background Art

[0002] The working principle of a flange flanging machine generally is to use a set of molds or rollers to extrude the edge of a cylinder body, making it deform to form an outward or inward flange. This flange is the flange edge. The flange flanging technology is a process of forming a flange structure at the edge of a metal pipe fitting or container. It is mainly used for the connection of pipelines and containers, especially in those occasions where frequent disassembly or inspection is required.

[0003] In a traditional flange flanging device, during the flanging process of a workpiece, due to the instability of the fixing component, the workpiece gets out of the control of the fixing component under the action of high-speed rotation and strong flanging force, resulting in the workpiece being ejected at high speed, posing a direct life safety threat to the operator, and further causing delays in the production plan and economic losses. Content of the Utility Model

[0004] The purpose of the utility model is to provide a flange flanging device, aiming to solve the problem in the prior art that in a traditional flange flanging device, the workpiece is not stably fixed during the flanging process, and the workpiece gets out of the control of the fixing component under the action of high-speed rotation or strong flanging force, resulting in the workpiece being ejected at high speed, posing a direct life safety threat to the operator, and further causing delays in the production plan and economic losses.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] A flange flanging device, comprising:

[0007] A load-bearing plate, the upper end of the load-bearing plate is fixedly connected with a fixing plate, the upper end of the fixing plate is fixedly connected with a motor, the upper end of the fixing plate is fixedly connected with a protective shell, the output end of the motor is fixedly connected with a rotating plate, an L-shaped plate is arranged at the upper end of the rotating plate, a rotating groove is opened at one end of the L-shaped plate, one end of the rotating plate is fixedly connected with a connecting column, the L-shaped plate is sleeved on the outer circumferential surface of the connecting column through the rotating groove, a pressure ring is fixedly connected to one end of the L-shaped plate, a clamping ring is fixedly connected to the other end of the L-shaped plate, a connecting groove is opened at one end of the clamping ring, a magnetic attraction ring is fixedly connected to one inner wall of the connecting groove, and a working plate is fixedly connected to the pressure ring.

[0008] As a preferred embodiment of the present utility model, two connecting rods are fixedly connected to the upper end of the load-bearing plate. A receiving block is fixedly connected to the outer circumferential surface of the connecting rod. A telescopic rod is fixedly connected to the upper end of the receiving block. A return spring is fixedly connected to the upper end of the receiving block. The other end of the return spring is movably connected to a stress block. One end of the stress block is sleeved on the outer circumferential surface of the connecting rod. A protective shell is movably connected to the upper end of the stress block.

[0009] As a preferred embodiment of the present utility model, a moving groove is provided at one end of each of the two connecting rods. A second spring is fixedly connected to the inner wall of one side of each of the two moving grooves. One end of the second spring is fixedly connected to a lever. A clamping block is fixedly connected to the upper end of the lever.

[0010] As a preferred embodiment of the present utility model, a clamping groove is provided in the protective shell. The clamping block is movably clamped in the clamping groove.

[0011] As a preferred embodiment of the present utility model, a plurality of column legs are fixedly connected to the lower end of the load-bearing plate. A table mat is fixedly connected to the lower end of each of the plurality of column legs.

[0012] As a preferred embodiment of the present utility model, a stabilizing plate is fixedly connected to the adjacent ends of each of the plurality of column legs.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. In this solution, multiple L-shaped plates rely on their own weight to keep the pressure ring at a relatively high position. At this time, the clamping ring is in a relaxed state. When the material is placed on the surface of the working plate, the weight of the material acts on the pressure ring, causing it to move downward. According to the lever principle, one end of the L-shaped plate descends with the pressure ring, while the other end is lifted upward through the action of the rotating groove, driving the clamping ring and the built-in magnetic ring therein to move towards the material, and finally firmly clamping the material, ensuring the stability of the material during subsequent processing or operation, and at the same time improving the overall working efficiency and safety.

[0015] 2. In this solution, the combined use of the telescopic rod and the return spring in the device provides additional dynamic balance and shock absorption effects, which helps to reduce the vibration caused by material characteristics and operations during processing, ensuring the stability of processing and the integrity of the workpiece. At the same time, the setting of the stress block and the protective shell further enhances the safety of the operation and effectively prevents accidents from occurring. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:

[0017] Figure 1 is the front perspective view of the present utility model;

[0018] Figure 2 is the first main sectional perspective view of the present utility model;

[0019] Figure 3 in the present utility model Figure 2 is the enlarged partial view at position A;

[0020] Figure 4 is the second main sectional perspective view of the present utility model.

[0021] In the figure: 1, load-bearing plate; 2, fixing plate; 3, motor; 4, protective shell; 5, rotating plate; 6, L-shaped plate; 7, rotating groove; 8, connecting column; 9, pressure ring; 10, clamping ring; 11, connecting groove; 12, magnetic attraction ring; 13, connecting rod; 14, receiving block; 15, telescopic rod; 16, return spring; 17, stress block; 18, moving groove; 19, second spring; 20, clamping block; 21, lever; 22, clamping groove; 23, column leg; 24, table mat; 25, stabilizing plate; 26, protective shell; 27, working plate. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1

[0024] Please refer to Figures 1-4 , the present utility model provides the following technical solutions:

[0025] A flange flanging device, comprising:

[0026] A load-bearing plate 1, the upper end of the load-bearing plate 1 is fixedly connected with a fixing plate 2, the upper end of the fixing plate 2 is fixedly connected with a motor 3, the upper end of the fixing plate 2 is fixedly connected with a protective shell 4, the output end of the motor 3 is fixedly connected with a rotating plate 5, the upper end of the rotating plate 5 is provided with an L-shaped plate 6, one end of the L-shaped plate 6 is provided with a rotating groove 7, one end of the rotating plate 5 is fixedly connected with a connecting column 8, the L-shaped plate 6 is sleeved on the outer circumferential surface of the connecting column 8 through the rotating groove 7, one end of the L-shaped plate 6 is fixedly connected with a pressure ring 9, the other end of the L-shaped plate 6 is fixedly connected with a clamping ring 10, one end of the clamping ring 10 is provided with a connecting groove 11, the inner wall of one side of the connecting groove 11 is fixedly connected with a magnetic attraction ring 12, and a working plate 27 is fixedly connected to the pressure ring 9.

[0027] In a specific embodiment of the present utility model, when the device is in use, first, the flange is placed on the working plate 27, and the working plate 27 is supported by the pressure ring 9. When the flange is placed in place, due to the weight of the flange, the pressure ring 9 will move downward, thereby driving one end of the L-shaped plate 6 to descend. By utilizing the cooperation of the rotating groove 7 and the connecting column 8, the other end of the L-shaped plate 6 will lift upward. This action causes the clamping ring 10 and the built-in magnetic ring 12 to move towards the flange, and the magnetic ring 12 adsorbs on the flange in cooperation with the clamping force of the clamping ring 10, thereby realizing the firm clamping of the flange. At this time, the motor 3 is started, and the L-shaped plate 6 is driven to rotate through the rotating plate 5, thereby enabling the flange clamped at the end of the L-shaped plate 6 to perform a flanging operation. Through the above device, the stability of the flange fixation is ensured, and the personal safety of the user is improved.

[0028] Specifically, please refer to Figure 2 On the upper end of the load-bearing plate 1, two connecting rods 13 are fixedly connected. On the outer circumferential surface of the connecting rod 13, a receiving block 14 is fixedly connected. On the upper end of the receiving block 14, a telescopic rod 15 is fixedly connected. On the upper end of the receiving block 14, a return spring 16 is fixedly connected. The other end of the return spring 16 is movably connected to a stress block 17. One end of the stress block 17 is sleeved on the outer circumferential surface of the connecting rod 13. The upper end of the stress block 17 is movably connected to a protective shell 26.

[0029] In this embodiment: Through the two connecting rods 13 fixedly connected to the upper end of the load-bearing plate 1 and their supporting receiving blocks 14, this flange flanging device constructs a stable framework, which not only provides structural support for the entire device and creates a safe working environment, but also the combined design of the connecting rod 13 and the receiving block 14 can catch and fix the protective shell 26, making it closely surround the clamping ring 10 to form a closed protection barrier, effectively isolating the operator from the high-speed rotating components such as the motor 3 and the rotating plate 5, thereby greatly reducing the potential operation risks and ensuring the personal safety of the user during the operation of the device. The settings of the telescopic rod 15 and the return spring 16 improve the overall stability and durability of the device. During the processing, when encountering a flange with too high hardness or irregular shape, strong impacts or vibrations will occur. At this time, the telescopic rod 15 and the return spring 16 work together to quickly absorb and disperse these sudden forces, prevent the protective shell 26 from being directly impacted, and at the same time reduce the burden on the main structure of the device, significantly extending the service life of the device.

[0030] Specifically, please refer to Figure 2, one end of each of the two connecting rods 13 is provided with a moving groove 18. One side inner wall of the two moving grooves 18 is fixedly connected with a second spring 19. One end of the second spring 19 is fixedly connected with a lever 21. The upper end of the lever 21 is fixedly connected with a clamping block 20. A clamping groove 22 is provided in the protective shell 26. The clamping block 20 is movably clamped in the clamping groove 22.

[0031] In this embodiment: The operator only needs to press the lever 21. At this time, the second spring 19 at one end of the clamping block 20 is compressed, so that it moves and disengages from the contact with the clamping groove 22, realizing the quick locking and release of the protective shell 26, simplifying the operation process of protection, ensuring the safety during the operation of the equipment, preventing the operator from accidentally touching the internal components, facilitating the daily maintenance and inspection, and further improving the work efficiency and the usability of the equipment.

[0032] Specifically, please refer to Figure 1 , the lower end of the load-bearing plate 1 is fixedly connected with a plurality of column legs 23. The lower ends of the plurality of column legs 23 are fixedly connected with table mats 24. The closer ends of the plurality of column legs 23 are all fixedly connected with stabilizing plates 25.

[0033] In this embodiment: The lower end of the load-bearing plate 1 is fixed by a plurality of column legs 23. The table mats 24 at the bottom of each column leg 23 enhance the friction with the ground, contributing to anti-slip and shock absorption. There are stabilizing plates 25 between the column legs 23. This design strengthens the structural stability and ensures the firmness and non-displacement of the device during use.

[0034] The working principle and usage process of the present utility model: Place the material flange on the working plate 27, so that its own gravity causes the pressure ring 9 to move downward, triggering one end of the L-shaped plate 6 to descend, and the other end rises by means of the rotating groove 7 and the connecting column 8, pushing the clamping ring 10 and the magnetic attraction ring 12 to adsorb the flange to achieve stable clamping. The motor 3 is started, and the L-shaped plate 6 is driven to rotate through the rotating plate 5 to flang the flange, ensuring the safety and stability of the operation.

[0035] Finally, it should be noted that: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A flange flanging device, characterized in that: include: A load-bearing plate (1), the upper end of the load-bearing plate (1) is fixedly connected to a fixing plate (2), the upper end of the fixing plate (2) is fixedly connected to a motor (3), the upper end of the fixing plate (2) is fixedly connected to a protective shell (4), the output end of the motor (3) is fixedly connected to a rotating plate (5), the upper end of the rotating plate (5) is provided with an L-shaped plate (6), one end of the L-shaped plate (6) is provided with a rotating groove (7), one end of the rotating plate (5) is fixedly connected to A connecting column (8), the L-shaped plate (6) is sleeved on the outer circumferential surface of the connecting column (8) through a rotating groove (7), one end of the L-shaped plate (6) is fixedly connected to a pressure ring (9), the other end of the L-shaped plate (6) is fixedly connected to a clamping ring (10), one end of the clamping ring (10) is provided with a connecting groove (11), one side inner wall of the connecting groove (11) is fixedly connected to a magnetic attraction ring (12), and the upper part of the pressure ring (9) is fixedly connected to a working plate (27).

2. A flange flanging device according to claim 1, characterized in that: The upper end of the load-bearing plate (1) is fixedly connected to two connecting rods (13); the outer circumferential surface of the connecting rod (13) is fixedly connected to a receiving block (14); the upper end of the receiving block (14) is fixedly connected to a telescopic rod (15); the upper end of the receiving block (14) is fixedly connected to a return spring (16); the other end of the return spring (16) is movably connected to a stress block (17); one end of the stress block (17) is sleeved on the outer circumferential surface of the connecting rod (13); and the upper end of the stress block (17) is movably connected to a protective shell (26).

3. A flange flanging device according to claim 2, characterized in that: One end of the two connecting rods (13) is provided with a movable groove (18), one inner wall of the two movable grooves (18) is fixedly connected to a second spring (19), one end of the second spring (19) is fixedly connected to a shifting rod (21), and the upper end of the shifting rod (21) is fixedly connected to a clamping block (20).

4. A flange flanging device according to claim 3, characterized in that: A clamping groove (22) is provided in the protective shell (26), and the clamping block (20) is movably clamped in the clamping groove (22).

5. A flange flanging device according to claim 4, characterized in that: The lower end of the load-bearing plate (1) is fixedly connected to a plurality of column legs (23), and the lower ends of the plurality of column legs (23) are fixedly connected to a table mat (24).

6. A flange flanging device according to claim 5, characterized in that: The adjacent ends of the plurality of column legs (23) are all fixedly connected with a stabilizing plate (25).